Stranding mechanism of stranding machine for cable production

By controlling the feeding roller and top block with a motor, and combining the insert shaft and spring structure, the problems of low efficiency and complex operation of existing stranding mechanisms are solved. This achieves automation of cable stranding and quick replacement of the discharge roller, improving production efficiency and the uniformity of cable winding.

CN223539367UActive Publication Date: 2025-11-11ANHUI TELI CABLE
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Patent Information

Application Number
CN202423115469.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-11
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The stranding mechanism of existing cable production stranding machines is inefficient and complex to operate, making it difficult to ensure the uniformity and consistency of cable winding. Furthermore, production is interrupted and efficiency is reduced when replacement or maintenance is required.

Method used

The automatic wire pulling and winding is achieved by controlling the cooperation between the feeding roller and the top block by the motor. The combination of the insert shaft and spring structure facilitates the quick replacement of the discharge roller, improving the wire twisting efficiency and replacement efficiency.

Benefits of technology

It has enabled automated operation of cable stranding, improved work efficiency, ensured the uniformity and consistency of cable winding, and simplified the process of changing the discharge roller, reducing production downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stranding mechanisms, and discloses a stranding mechanism of a stranding machine for cable production, which comprises a support frame, the inner wall of the top end of the support frame is fixedly connected with an electric slide rail, an L-shaped frame is arranged in the electric slide rail, the outer wall of the rear side of the L-shaped frame is provided with a gear set, the bottom end of the L-shaped frame is rotatably connected with a sleeve, and the sleeve is fixedly connected with the support frame. A cable core is arranged on the inner wall of the sleeve, a second ejector block is slidably connected to the inner wall of the supporting frame, a reciprocating threaded rod is rotatably connected to the inner wall of the supporting frame, and two feeding rollers are rotatably connected to the inner wall of the front end of the supporting frame and used for feeding the cable core. According to the utility model, the first motor controls the two feeding rollers to carry out a twisted cable and drives the separation between the first top block and the second top block, so that the automatic pulling of the twisted cable is realized, the working efficiency is improved, and the fixed ring is pressed on the top side of the discharging roller by inserting the inserting shaft into the rotating rod, so that the automatic pulling of the twisted cable is realized. And the discharging roller can be conveniently replaced in time.
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Description

Technical Field

[0001] This utility model relates to the field of stranding mechanism technology, and in particular to a stranding mechanism for a stranding machine used in cable production. Background Technology

[0002] In modern industrial production, cables serve as a crucial medium for power transmission and signal transmission, with enormous demand and widespread applications. With technological advancements and accelerated industrialization, the requirements for cable production efficiency and quality are becoming increasingly stringent. In the cable manufacturing process, stranding is a key step in producing multi-core cables, directly impacting their performance and lifespan.

[0003] In existing technologies, the stranding mechanisms of stranding machines used in cable production generally suffer from low efficiency and complex operation. Traditional stranding mechanisms typically require manual operation to complete the cable winding and pulling process, which is not only time-consuming and labor-intensive, but also makes it difficult to ensure the uniformity and consistency of cable winding. Furthermore, when the raw material wire needs to be replaced or maintained, existing stranding mechanisms often lack the ability to quickly change and adjust, leading to production interruptions and reduced efficiency. Therefore, to address these technical problems, this application proposes a stranding mechanism for a stranding machine used in cable production. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a stranding mechanism for a stranding machine for cable production. The mechanism uses a motor to control two feeding rollers to transport the stranded cable while simultaneously driving the separation between top blocks one and two, thereby automatically pulling the stranded cable and improving work efficiency. Furthermore, by inserting a shaft into the inside of the rotating rod, a fixing ring is pressed against the top side of the discharge roller, facilitating timely replacement of the discharge roller.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A stranding mechanism for a stranding machine used in cable production includes:

[0007] A support frame is provided, wherein an electric slide rail is fixedly connected to the inner wall of the top of the support frame, an L-shaped frame is provided inside the electric slide rail, a gear set is provided on the outer wall of the rear side of the L-shaped frame, a sleeve is rotatably connected to the bottom of the L-shaped frame, a cable core is provided on the inner wall of the sleeve, a top block two is slidably connected to the inner wall of the support frame, a reciprocating threaded rod is rotatably connected to the inner wall of the support frame, and two feeding rollers are rotatably connected to the inner wall of the front end of the support frame for feeding the cable core. One of the feeding rollers is connected to the reciprocating threaded rod through a linkage assembly for clamping and feeding the cable core.

[0008] The material tray is fixedly connected to the outer wall of the rear end of the sleeve. Multiple rotating rods are rotatably connected to the outer wall of the material tray. A discharge roller is provided on the outer wall of the rotating rod. A fixing ring is provided on the outer wall of the top end of the rotating rod. The fixing ring is connected to the rotating rod through a locking assembly to limit the discharge roller.

[0009] Furthermore, the linkage assembly includes a second pulley located on the outer wall of one of the feeding rollers and a first pulley located on the outer wall of the reciprocating threaded rod, the outer walls of the first pulley and the second pulley being connected by a belt.

[0010] Furthermore, the locking assembly includes a fixing block located on the fixing ring, a pin slidably connected to the top of the fixing block, one end of the pin facing the rotating rod being disposed inside the rotating rod, and a spring being sleeved on the outer wall of the pin.

[0011] Furthermore, a motor is mounted on the outer wall of the front end of the support frame via a fixing frame, and the drive end of the motor is fixedly connected to the outer wall of the pulley.

[0012] Furthermore, a top block is fixedly connected to the inner wall of the support frame, and the cable core is disposed on the outer wall of the top block.

[0013] Furthermore, the gear set includes a drive gear located on the rear side of the L-shaped frame, and a toothed ring is fixedly connected to the outer wall of the rear end of the sleeve, with the toothed ring and the drive gear being meshed together.

[0014] Furthermore, a second motor is mounted on the rear side of the L-shaped frame via a fixing bracket, and the drive end of the second motor is fixedly connected to the outer wall of the drive gear.

[0015] Furthermore, two guide discs are fixedly connected to the outer wall of the front end of the sleeve, and multiple guide wheels are rotatably connected to the outer wall of one of the guide discs.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, the two feeding rollers controlled by motor one transport the twisted cable out, while driving the separation between top block one and top block two, thereby realizing automatic pulling of the twisted cable and improving the working efficiency of cable twisting.

[0018] 2. In this utility model, the fixing ring is pressed against the top side of the discharge roller by inserting the insert shaft into the inside of the rotating rod, so that the discharge roller can be replaced through a simple structure and operation, which can improve the replacement efficiency of the discharge roller. Attached Figure Description

[0019] Figure 1 This is a perspective view of the stranding mechanism of a stranding machine for cable production proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the toothed ring structure of the stranding mechanism of a stranding machine for cable production proposed in this utility model;

[0021] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0022] Figure 4 This is a schematic diagram of the top block two structure of the stranding mechanism of a stranding machine for cable production proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the rotating rod structure of the stranding mechanism of a stranding machine for cable production proposed in this utility model;

[0024] Figure 6 for Figure 5 Enlarged view of point B in the image.

[0025] Legend:

[0026] 1. Support frame; 2. Electric slide rail; 3. L-shaped frame; 4. Sleeve; 5. Material tray; 6. Discharge roller; 7. Guide plate; 8. Motor 1; 9. Feeding roller; 10. Belt pulley 1; 11. Gear ring; 12. Cable core; 13. Motor 2; 14. Drive gear; 15. Top block 1; 16. Top block 2; 17. Reciprocating threaded rod; 18. Belt pulley 2; 19. Rotating rod; 20. Fixing ring; 21. Fixing block; 22. Insert shaft; 23. Spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 2-4 One embodiment of this utility model provides a stranding mechanism for a stranding machine used in cable production, comprising:

[0029] The support frame 1 has an electric slide rail 2 fixedly connected to its inner top wall. An L-shaped frame 3 is installed inside the electric slide rail 2. A drive gear 14 is located behind the L-shaped frame 3. A gear ring 11 is fixedly connected to the outer rear wall of the sleeve 4. The gear ring 11 and the drive gear 14 are meshed. A second motor 13 is mounted on the rear side of the L-shaped frame 3 via a fixed bracket. The drive end of the second motor 13 is fixedly connected to the outer wall of the drive gear 14. The bottom end of the L-shaped frame 3 is rotatably connected to the sleeve 4. A cable core 12 is installed on the inner wall of the sleeve 4. A top block 16 is slidably connected to the inner wall of the support frame 1. A reciprocating threaded rod 17 is rotatably connected to the inner wall of the support frame 1. Two feeding rollers are rotatably connected to the inner front wall of the support frame 1. 9. For feeding the cable core 12, a second pulley 18 is located on the outer wall of one of the feeding rollers 9 and a first pulley 10 is located on the outer wall of the reciprocating threaded rod 17. The outer walls of the first pulley 10 and the second pulley 18 are connected by a belt. A motor 8 is mounted on the outer wall of the front end of the support frame 1 through a fixed frame. The drive end of the motor 8 is fixedly connected to the outer wall of the second pulley 18. A top block 15 is fixedly connected to the inner wall of the support frame 1. The cable core 12 is set on the outer wall of the top block 15 for clamping and feeding the cable core 12. Two guide discs 7 are fixedly connected to the outer wall of the front end of the sleeve 4. Multiple guide wheels are rotatably connected to the outer wall of one of the guide discs 7.

[0030] Specifically, firstly, the cable core 12 is inserted into the inner wall of the sleeve 4. Then, one end of the cable core 12 is clamped by the top block 15 and the top block 2 16. Next, the starting motor 2 13 controls the meshing between the drive gear 14 and the gear ring 11. The gear ring 11 controls the rotation of the sleeve 4 on the outer wall of the L-shaped frame 3, allowing the raw material thread on the discharge roller 6 to be wound around the outer wall of the cable core 12. Simultaneously, the electric slide rail 2 drives the L-shaped frame 3 and the sleeve 4 to move, evenly winding the outer wall of the cable core 12. After part of the outer wall of the cable core 12 is wound, the starting motor 18 drives the upper feeding roller 9 to rotate, pulling the wound cable core 12 out of the inner wall of the sleeve 4. When the motor 18 starts, it drives the pulley 2 18 to rotate. The interaction between the belt and pulley 10 controls the rotation of the reciprocating threaded rod 17, which in turn controls the top block 2 16. The reciprocating threaded rod 17 reciprocates, pulling the clamped cable core 12 out of the inner wall of the sleeve 4 and winding the unwound raw material wire on the outer wall of the cable core 12. The length of each pull is the same as the distance that the reciprocating threaded rod 17 controls to reciprocate, realizing the cooperation between the top block 2 16 and the top block 15. When the cable core 12 is no longer clamped, the two feeding rollers 9 pull the cable core 12. When the cable core 12 is clamped, the length of the feeding rollers 9 pulling out the cable core 12 reaches the limit, the motor 1 8 is turned off, and the cable core 12 is wound again. By automatically pulling the cable core 12 out of the inner wall of the sleeve 4, the outer wall of the cable core 12 is wound evenly, which facilitates the improvement of the twisting efficiency of the cable core 12. At the same time, the guide plate 7 can guide the raw material wire, so that the raw material wire is evenly wound on the outer wall of the cable core 12.

[0031] Reference Figure 1 , Figure 5 and Figure 6 The material tray 5 is fixedly connected to the outer wall of the rear end of the sleeve 4. Multiple rotating rods 19 are rotatably connected to the outer wall of the material tray 5. The outer wall of the rotating rod 19 is provided with a discharge roller 6. The outer wall of the top end of the rotating rod 19 is provided with a fixing ring 20. The fixing block 21 is located in the fixing ring 20. The top end of the fixing block 21 is slidably connected with a plug shaft 22. One end of the plug shaft 22 facing the rotating rod 19 is located inside the rotating rod 19. The outer wall of the plug shaft 22 is sleeved with a spring 23 for limiting the discharge roller 6 by the fixing ring 20.

[0032] Specifically, when the raw material line on the outer wall of the discharge roller 6 is used up, the fixing ring 20 can be removed from the top of the rotating rod 19 by pulling the insert shaft 22 to compress the spring 23. After removing the empty discharge roller 6, a new discharge roller 6 can be replaced. Then, the fixing ring 20 is put on the top side of the rotating rod 19. Under the reset of the spring 23, the insert shaft 22 is controlled to insert into the top of the rotating rod 19, so that the fixing ring 20 is pressed on the top side of the discharge roller 6, thus completing the replacement of the discharge roller 6. The replacement of the discharge roller 6 can be completed through a simple structure and operation, which can improve the replacement efficiency of the discharge roller 6.

[0033] Working principle: First, the motor 13 is started to control the meshing between the drive gear 14 and the gear ring 11, driving the sleeve 4 to rotate at the bottom of the L-shaped frame 3, thereby rotating the material tray 5 and the guide plate 7. The material wire is fed out by the discharge roller 6, achieving the stranding of the outer wall of the cable core 12. At the same time, the electric slide rail 2 can control the movement of the L-shaped frame 3 and the sleeve 4 to achieve uniform winding of the outer wall of the cable core 12. Meanwhile, the top block 16 and the top block 15 can clamp and fix the cable core 12. When the cable core 12 needs to be pulled after the outer wall of the cable core 12 is stranded, the motor 1 is started. 8. The belt control pulley 18 and pulley 10 rotate to control the synchronous rotation of one of the feeding rollers 9 and the reciprocating threaded rod 17. This enables the two feeding rollers 9 to pull the cable core 12 and the top block 16 to fix the cable core 12. The cable core 12 is automatically pulled and wound on the outer wall. When the discharge roller 6 needs to be replaced, the fixing ring 20 can be removed from the top of the rotating rod 19 by pulling the insert shaft 22 to compress the spring 23. Then the discharge roller 6 can be replaced. The spring 23 is then reset to press the insert shaft 22 into the top of the rotating rod 19 to complete the replacement of the discharge roller 6.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stranding mechanism for a stranding machine used in cable production, characterized in that, include: A support frame (1) is provided with an electric slide rail (2) fixedly connected to the inner wall of the top end of the support frame (1). An L-shaped frame (3) is provided inside the electric slide rail (2). A gear set is provided on the outer wall of the rear side of the L-shaped frame (3). A sleeve (4) is rotatably connected to the bottom end of the L-shaped frame (3). A cable core (12) is provided on the inner wall of the sleeve (4). A top block two (16) is slidably connected to the inner wall of the support frame (1). A reciprocating threaded rod (17) is rotatably connected to the inner wall of the support frame (1). Two feeding rollers (9) are rotatably connected to the inner wall of the front end of the support frame (1) for feeding the cable core (12). One of the feeding rollers (9) is connected to the reciprocating threaded rod (17) through a linkage assembly for clamping and feeding the cable core (12). The material tray (5) is fixedly connected to the outer wall of the rear end of the sleeve (4). Multiple rotating rods (19) are rotatably connected to the outer wall of the material tray (5). A discharge roller (6) is provided on the outer wall of the rotating rod (19). A fixing ring (20) is provided on the outer wall of the top end of the rotating rod (19). The fixing ring (20) is connected to the rotating rod (19) through a locking assembly to limit the discharge roller (6).

2. The stranding mechanism of a stranding machine for cable production according to claim 1, characterized in that: The linkage assembly includes a second pulley (18) located on the outer wall of one of the feeding rollers (9) and a first pulley (10) located on the outer wall of the reciprocating threaded rod (17). The outer walls of the first pulley (10) and the second pulley (18) are connected by a belt.

3. The stranding mechanism of a stranding machine for cable production according to claim 1, characterized in that: The locking assembly includes a fixing block (21) located on the fixing ring (20), and a plug shaft (22) is slidably connected to the top of the fixing block (21). One end of the plug shaft (22) facing the rotating rod (19) is located inside the rotating rod (19), and a spring (23) is sleeved on the outer wall of the plug shaft (22).

4. The stranding mechanism of a stranding machine for cable production according to claim 2, characterized in that: The front outer wall of the support frame (1) is equipped with a motor (8) via a fixing frame, and the drive end of the motor (8) is fixedly connected to the outer wall of the pulley (18).

5. The stranding mechanism of a stranding machine for cable production according to claim 1, characterized in that: The inner wall of the support frame (1) is fixedly connected to a top block (15), and the cable core (12) is disposed on the outer wall of the top block (15).

6. The stranding mechanism of a stranding machine for cable production according to claim 1, characterized in that: The gear set includes a drive gear (14) located on the rear side of the L-shaped frame (3), and a toothed ring (11) is fixedly connected to the outer wall of the rear end of the sleeve (4). The toothed ring (11) and the drive gear (14) are meshed together.

7. The stranding mechanism of a stranding machine for cable production according to claim 6, characterized in that: The L-shaped frame (3) has a motor (13) mounted on its rear side via a fixing bracket. The drive end of the motor (13) is fixedly connected to the outer wall of the drive gear (14).

8. The stranding mechanism of a stranding machine for cable production according to claim 1, characterized in that: The outer wall of the front end of the sleeve (4) is fixedly connected to two guide discs (7), and one of the guide discs (7) has multiple guide wheels rotatably connected to its outer wall.