Extrusion mechanism of cable insulation layer double-color co-extrusion equipment

By using a separator plate and hydraulic telescopic rod in the extrusion mechanism design of the two-color co-extrusion equipment for cable insulation, the problem of uneven distribution of the two-color materials was solved, achieving uniform extrusion and filtration of materials, and improving the extrusion effect and product quality.

CN223539369UActive Publication Date: 2025-11-11JIANGSU TEFEI OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202423026778.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-11
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In a two-color co-extrusion machine for cable insulation, uneven distribution of the two colors of materials leads to poor extrusion results, affecting the safety and aesthetics of the product.

Method used

The extrusion mechanism is designed with a separator plate and a hydraulic telescopic rod. The separator plate separates the two materials and transports them into the extrusion cylinder through a connecting pipe. The cylinder drives the hydraulic telescopic rod to extend and retract to achieve the extrusion operation. The extrusion effect is monitored through an observation window. The filter plate and ball bearings are combined to improve the raw material filtration and pressure application capabilities.

Benefits of technology

It improves the extrusion effect, enhances the raw material feeding filtration and pressure capabilities, ensures uniform distribution of the two materials, and improves the quality and appearance of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable processing, and discloses an extrusion mechanism of cable insulating layer double-color co-extrusion equipment, which comprises a first support frame, a heat preservation box and a second support frame, a feed port is assembled at the upper position of the side edge of the heat preservation box, and the output end of an air cylinder is connected with a hydraulic telescopic rod. According to the utility model, the partition plate is fixedly arranged at the middle position close to the upper part in the extrusion barrel, the two heat insulation boxes work separately, then the two cylinders work together to drive the hydraulic telescopic rod to stretch out and draw back, and the extrusion plate works to form extrusion work after the tail end of the hydraulic telescopic rod is connected with the extrusion plate; in the process, the extrusion effect can be observed at the position of the observation window, extruded materials flow into the extrusion barrel through the communicating pipes, and after the two communicating pipes are communicated, the two materials both reach the extrusion barrel and are finally discharged at the position of the extrusion opening after being converged at the tail position of the extrusion barrel. In this way, the overall extrusion effect is well improved in the working process.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically to an extrusion mechanism for a two-color co-extrusion equipment for cable insulation layers. Background Technology

[0002] Double-layer co-extruded cable is a type of wire and cable with a double-layer insulation structure. The cable insulation layer two-color co-extrusion equipment is a type of equipment used to produce cable insulation layers with two different colors. This equipment uses a special processing method to simultaneously extrude two different colored materials to form insulation layers with two colors.

[0003] In the production of wires and cables, especially in situations where special color markings are required or the aesthetics of the product are enhanced, such as charging piles for new energy vehicles and photovoltaic lines, this technology is needed to ensure safety and aesthetics. Therefore, dual-color co-extrusion equipment for cable insulation is used, and the extrusion mechanism is used in conjunction with this equipment. When the extrusion mechanism is in use, it usually uses pressure to complete the extrusion of materials. Since two colors of materials are required, uneven distribution of the two colors is likely to occur, affecting the extrusion effect. Utility Model Content

[0004] The purpose of this utility model is to provide an extrusion mechanism for a two-color co-extrusion equipment for cable insulation layers, in order to solve the problem mentioned in the background art that a two-color co-extrusion equipment for cable insulation layers is used, and the extrusion mechanism is used in conjunction with the equipment. When the extrusion mechanism is in use, it usually uses pressure to complete the extrusion of materials. Since two colors of materials are required, there is a tendency for uneven distribution of the two colors, which affects the extrusion effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an extrusion mechanism for a two-color co-extrusion equipment for cable insulation, comprising a first support frame, an insulation box, and a second support frame. A feed inlet is mounted on the upper side of the insulation box. A connecting pipe is connected to the bottom of the insulation box, and an extrusion cylinder is connected to the tail end of the connecting pipe. A partition plate is mounted at the middle position of the top of the extrusion cylinder, and an extrusion port is connected to the bottom of the extrusion cylinder. A cylinder is mounted at the top of the second support frame, and a hydraulic telescopic rod is connected to the output end of the cylinder.

[0006] Preferably, the connecting pipes are symmetrically distributed about the central axis of the extrusion cylinder, and the tail end of the connecting pipes is connected to the interior of the extrusion cylinder.

[0007] Preferably, the end of the feed inlet is connected to the inside of the insulation box, and a solenoid valve is installed inside the extrusion port.

[0008] Preferably, the front end of the insulated box is equipped with an observation window, and the tail end of the hydraulic telescopic rod is connected to a compression plate.

[0009] Preferably, a protective pad is fixed to the bottom of the extrusion plate, and grooves are formed on both sides of the extrusion plate, with ball bearings embedded in the grooves.

[0010] Preferably, the grooves are evenly distributed on both sides of the extrusion plate, and the inner diameter of the grooves is larger than the outer diameter of the ball.

[0011] Preferably, an arc-shaped mounting plate is fixed at both the upper and lower positions of the inner wall of the feed inlet, a filter plate is connected to the side of the arc-shaped mounting plate, a mounting bolt is connected between the arc-shaped mounting plate and the filter plate, and the arc-shaped mounting plates are symmetrically distributed about the central axis of the feed inlet.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the extrusion mechanism of this cable insulation layer dual-color co-extrusion equipment not only improves the extrusion effect, but also improves the raw material feeding filtration capacity and pressure application capacity of the extrusion mechanism.

[0013] (1) By installing and fixing the partition plate in the middle position of the upper part of the extrusion cylinder, the two heat preservation boxes work separately, and then the two cylinders work at the same time to drive the hydraulic telescopic rod to extend and retract. After the extrusion plate is connected to the end of the hydraulic telescopic rod, the extrusion plate works to form the extrusion work. The extrusion effect can be observed at the observation window. After extrusion, the material flows through the connecting pipe to the extrusion cylinder. After the two connecting pipes are connected, both materials reach the extrusion cylinder. After being separated by the partition plate, they finally converge at the end of the extrusion cylinder and are finally discharged at the extrusion port. In this way, the overall extrusion effect is improved in the working process.

[0014] (2) By assembling the feed inlet on the side of the insulation box, the feed inlet can be used for feeding raw materials. Arc-shaped mounting plates are fixed at the upper and lower positions of the inner wall of the feed inlet. The connection between the arc-shaped mounting plates and the filter plates is completed by using mounting bolts. Therefore, during the feeding process, the filter plates can be used to form a filtration process, which improves the overall raw material feeding filtration capacity.

[0015] (3) After the cylinder works, it can drive the hydraulic telescopic rod to form a telescopic operation. After the extrusion plate is connected to the end of the hydraulic telescopic rod, the extrusion plate works to form an extrusion operation. The bottom of the extrusion plate is fixed with a protective pad, and grooves are opened on both sides of the extrusion plate. Balls are embedded in the grooves. Therefore, when the extrusion plate moves to apply pressure, the ball and the groove can cooperate to complete the rolling protection, thereby improving the overall pressure application capacity in the working process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2This is a front view structural diagram of the present utility model;

[0018] Figure 3 This is a partial frontal cross-sectional view of the extrusion plate of this utility model;

[0019] Figure 4 This is a side view cross-sectional structural diagram of the feed inlet of this utility model.

[0020] In the diagram: 1. First support frame; 2. Extrusion cylinder; 3. Divider plate; 4. Extrusion port; 5. Connecting pipe; 6. Insulation box; 7. Feed inlet; 8. Second support frame; 9. Cylinder; 10. Hydraulic telescopic rod; 11. Extrusion plate; 12. Observation window; 13. Protective pad; 14. Ball bearing; 15. Groove; 16. Arc-shaped mounting plate; 17. Filter plate; 18. Mounting bolt. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 An embodiment of this utility model provides an extrusion mechanism for a two-color co-extrusion equipment for cable insulation, comprising a first support frame 1, an insulation box 6, and a second support frame 8. A feed inlet 7 is installed on the upper side of the insulation box 6. A connecting pipe 5 is connected to the bottom of the insulation box 6. An extrusion cylinder 2 is connected to the tail end of the connecting pipe 5. A partition plate 3 is installed at the middle position of the top of the extrusion cylinder 2. An extrusion port 4 is connected to the bottom of the extrusion cylinder 2. A cylinder 9 is installed at the top of the second support frame 8. A hydraulic telescopic rod 10 is connected to the output end of the cylinder 9.

[0023] The connecting pipe 5 is symmetrically distributed about the central axis of the extrusion cylinder 2, and the tail end of the connecting pipe 5 is connected to the interior of the extrusion cylinder 2.

[0024] The end of the feed inlet 7 is connected to the inside of the insulation box 6, and a solenoid valve is installed inside the extrusion port 4.

[0025] The front end of the insulated box 6 is equipped with an observation window 12, and the tail end of the hydraulic telescopic rod 10 is connected to a compression plate 11.

[0026] A protective pad 13 is fixed to the bottom of the extrusion plate 11, and grooves 15 are opened on both sides of the extrusion plate 11, with ball bearings 14 embedded in the grooves 15.

[0027] The grooves 15 are evenly distributed on both sides of the extrusion plate 11, and the inner diameter of the grooves 15 is larger than the outer diameter of the balls 14.

[0028] Arc-shaped mounting plates 16 are fixed at the upper and lower positions of the inner wall of the feed inlet 7. Filter plates 17 are connected to the sides of the arc-shaped mounting plates 16. Mounting bolts 18 are connected between the arc-shaped mounting plates 16 and the filter plates 17. The arc-shaped mounting plates 16 are symmetrically distributed about the central axis of the feed inlet 7.

[0029] The two insulation boxes 6 work separately. After the two cylinders 9 work simultaneously, they drive the hydraulic telescopic rod 10 to extend and retract. After the extrusion plate 11 is connected to the tail end of the hydraulic telescopic rod 10, the extrusion plate 11 works to form an extrusion operation. Therefore, the raw material can be extruded at the same time and then flow through the connecting pipe 5 to the extrusion cylinder 2.

[0030] Furthermore, mounting bolts 18 are used to complete the connection and assembly between the arc-shaped mounting plate 16 and the filter plate 17, thus the mounting bolts 18 serve the purpose of being able to be assembled and disassembled.

[0031] After being further separated by the partition plate 3, they finally converge at the tail end of the extrusion cylinder 2. Therefore, the upper part of the partition plate 3 is fixed to the upper part of the inner wall of the extrusion cylinder 2, while the lower part of the partition plate 3 is suspended.

[0032] Working principle: First, the partition plate 3 is installed and fixed in the upper middle position inside the extrusion cylinder 2. The two heat preservation boxes 6 work separately. Then, the two cylinders 9 work simultaneously to drive the hydraulic telescopic rod 10 to extend and retract. After the extrusion plate 11 is connected to the tail end of the hydraulic telescopic rod 10, the extrusion plate 11 works to form the extrusion work. The extrusion effect can be observed at the observation window 12. After extrusion, the material flows through the connecting pipe 5 to the extrusion cylinder 2. After the two connecting pipes 5 are connected, both materials reach the extrusion cylinder 2. After being separated by the partition plate 3, they finally converge at the tail end of the extrusion cylinder 2 and are finally discharged at the extrusion port 4.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An extrusion mechanism for a two-color co-extrusion equipment for cable insulation, comprising a first support frame (1), an insulation box (6), and a second support frame (8), characterized in that: The heat preservation box (6) is equipped with a feed inlet (7) at the upper side. The bottom of the heat preservation box (6) is connected to a connecting pipe (5). The tail end of the connecting pipe (5) is connected to an extrusion cylinder (2). A partition plate (3) is installed at the middle position of the top of the extrusion cylinder (2). The bottom end of the extrusion cylinder (2) is connected to an extrusion port (4). The top of the second support frame (8) is equipped with a cylinder (9). The output end of the cylinder (9) is connected to a hydraulic telescopic rod (10).

2. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 1, characterized in that: The connecting pipe (5) is symmetrically distributed about the central axis of the extrusion cylinder (2), and the tail end of the connecting pipe (5) is connected to the interior of the extrusion cylinder (2).

3. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 1, characterized in that: The end of the feed inlet (7) is connected to the inside of the insulation box (6), and a solenoid valve is installed inside the extrusion port (4).

4. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 1, characterized in that: The front end of the insulated box (6) is equipped with an observation window (12), and the tail end of the hydraulic telescopic rod (10) is connected to an extrusion plate (11).

5. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 4, characterized in that: The bottom of the extrusion plate (11) is fixed with a protective pad (13), and grooves (15) are provided on both sides of the extrusion plate (11), with ball bearings (14) embedded in the grooves (15).

6. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 5, characterized in that: The grooves (15) are evenly distributed on both sides of the extrusion plate (11), and the inner diameter of the grooves (15) is larger than the outer diameter of the ball (14).

7. The extrusion mechanism of a two-color co-extrusion equipment for cable insulation layer according to claim 1, characterized in that: Arc-shaped mounting plates (16) are fixed at the upper and lower positions of the inner wall of the feed inlet (7). Filter plates (17) are connected to the side of the arc-shaped mounting plates (16). Mounting bolts (18) are connected between the arc-shaped mounting plates (16) and the filter plates (17). The arc-shaped mounting plates (16) are symmetrically distributed about the central axis of the feed inlet (7).