Recovery device for wire enamel production

By introducing an infeeding component and a mixing component into the enameled wire coating production unit, the problem of uneven powder mixing was solved, ensuring product quality and raw material utilization, achieving uniform mixing and reducing waste.

CN223539372UActive Publication Date: 2025-11-11JIANGSU SIDA SPECIAL MATERIAL & TECH CO LTD
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Patent Information

Application Number
CN202423020094.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-11
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing enameled wire coating production equipment is prone to uneven mixing of powder during the mixing process, resulting in unstable product performance or non-compliance with specifications, and the powder is also prone to accumulation, causing raw material waste.

Method used

A recycling device including an inlet component and a stirring component was designed. The powder is dispersed into the reaction vessel by a blower, and stirred from the bottom by an arc-shaped stirring paddle to ensure that the powder and the viscous main material are mixed evenly and avoid accumulation.

Benefits of technology

This process achieves uniform mixing of powder and viscous main ingredients, avoiding unstable product performance and raw material waste, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a recovery device for enameled wire paint production, and relates to the technical field of enameled wire processing devices. The recovery device for wire enamel production comprises a reaction kettle, an inlet assembly is fixedly connected to one side of the outer surface of the reaction kettle, a circular groove is formed in the other side of the outer surface of the reaction kettle, an air outlet assembly is fixedly connected to the interior of the circular groove, and a stirring assembly is fixedly connected to the middle of the upper surface of the reaction kettle. According to the utility model, through the arrangement of the feeding assembly, powder is placed in the material storage barrel through the material inlet and is sealed by using the first sealing plug, then the air blower is started, the powder is blown into the reaction kettle, and dust enters the reaction kettle in a dispersed manner under the blocking action of the filter screen, so that the powder can be uniformly adhered and mixed with a sticky main material; the mixing uniformity is guaranteed, the situation that the product performance is unstable or does not conform to the specification is avoided, and meanwhile powder accumulation is also avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of enameled wire processing equipment, specifically to a recycling device for enameled wire enamel production. Background Technology

[0002] Enameled wire is a type of electrical wire made of copper or aluminum wire as the conductor and coated with insulating varnish. It is mainly used to provide electrical insulation, protect the conductor, and prevent short circuits and leakage. It has excellent electrical insulation, heat resistance, and mechanical strength, and is widely used in electrical equipment such as motors, transformers, and relays, as well as in the connection of various electronic devices. The production process of enameled wire includes conductor forming, varnish preparation, coating, curing, and testing. Different types of insulating varnish are used to meet specific electrical performance and environmental requirements.

[0003] An investigation revealed that a Chinese patent discloses a recycling device for enameled wire coating production (publication number: CN212847866U), comprising a support frame, a reaction vessel, and a drive motor. The support frame is trapezoidal in shape, and a reinforcing beam is provided on the inner side of the support frame. The reinforcing beam and the support frame are fixedly connected by welding. A motor support rod is provided on one side of the support frame, and the motor support rod is fixedly connected to the support frame by welding. A placement plate is fixedly connected to the top of the motor support rod, and a drive motor is provided on the upper surface of the placement plate. The drive motor and the placement plate are fixedly connected. A reaction vessel is provided on the inner side of the support frame.

[0004] In the aforementioned patent, the raw materials can be mixed by setting up a reaction vessel. The angle of the reaction vessel can be adjusted by the cooperation between the set support frame and the drive motor, which can effectively prevent the raw materials from accumulating at the bottom of the reaction vessel and thus effectively avoid waste of raw materials. However, when the powder is mixed into a viscous main material, the powder will be wrapped up, making it difficult to stir and easily leading to uneven mixing, which in turn leads to unstable product performance or failure to meet specifications.

[0005] Therefore, this utility model provides a recycling device for enameled wire production to solve the above problems. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a recycling device for enameled wire production, which solves the problems mentioned in the background section.

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a recycling device for enameled wire paint production, comprising a reaction vessel, an inlet component fixedly connected to one side of the outer surface of the reaction vessel, a circular groove opened on the other side of the outer surface of the reaction vessel, an outlet component fixedly connected inside the circular groove, and a stirring component fixedly connected to the middle of the upper surface of the reaction vessel.

[0008] The inlet assembly includes a fixing frame, one side of which is fixedly connected to one side of the outer surface of the reactor. A blower is fixedly connected to one end of the upper surface of the fixing frame, and a storage cylinder is fixedly connected to the output end of the blower. A first fixing frame is fixedly connected inside the storage cylinder, and a filter screen is fixedly connected inside the first fixing frame.

[0009] A further improvement of the present invention is that: a feed inlet is fixedly connected to the upper surface of the storage cylinder, and a first sealing plug is inserted into the upper surface of the feed inlet.

[0010] A further improvement of the present invention is that the air outlet assembly includes an air outlet pipe, one end of the outer surface of the air outlet pipe is fixedly connected to the inside of a circular groove, a second fixing frame is fixedly connected to the inside of the air outlet pipe, a dustproof bag is fixedly connected to the inside of the second fixing frame, and a second sealing plug is inserted into one end of the air outlet pipe.

[0011] A further improvement of the present invention is that the stirring assembly includes a drive motor, the lower surface of which is fixedly installed in the middle of the upper surface of the reaction vessel, a rotating rod is fixedly connected to the output end of the drive motor, and a stirring paddle is fixedly connected to the bottom end of the outer surface of the rotating rod.

[0012] A further improvement of this utility model is that: a material pipe is fixedly connected to one side of both the upper and lower surfaces of the reactor, and a valve is fixedly installed on the outer surface of the material pipe.

[0013] A further improvement of this utility model is that the stirring paddle is arc-shaped and conforms to the shape of the bottom wall of the reactor.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The powder is placed into the storage cylinder through the feed inlet using the set entry component. It is then sealed with the first sealing plug. The blower is then started to blow the powder into the reactor. Under the blocking effect of the filter screen, the dust enters the reactor in a dispersed state, so that the powder can be evenly adhered and mixed with the viscous main material, ensuring the uniformity of the mixture and avoiding unstable product performance or non-compliance with specifications. At the same time, it also avoids the accumulation of powder, eliminating the need for secondary recycling and effectively avoiding the waste of raw materials.

[0016] 2. The stirring assembly is designed with an arc-shaped stirring paddle that fits the shape of the bottom wall of the reactor. An external power source starts the drive motor, which drives the stirring paddle to rotate via a rotating rod. This stirs the materials inside the reactor from the bottom, preventing areas from being missed and ensuring even mixing. Attached Figure Description

[0017] Figure 1 A schematic diagram of a recycling device used in the production of enameled wire coatings.

[0018] Figure 2 This is a schematic diagram of the reactor in a recycling unit for enameled wire production.

[0019] Figure 3 This is a schematic diagram of the blower in the recycling device used in the production of enameled wire coating.

[0020] Figure 4 This is a schematic diagram of the vent pipe in a recycling device used in the production of enameled wire coating.

[0021] Figure 5 This is a schematic diagram of the agitator in a recycling device used in enameled wire production.

[0022] In the diagram: 1. Reactor; 2. Fixing frame; 3. Blower; 4. Storage cylinder; 5. First fixing frame; 6. Filter screen; 7. Feed inlet; 8. First sealing plug; 9. Vent pipe; 10. Second fixing frame; 11. Dustproof bag; 12. Second sealing plug; 13. Drive motor; 14. Rotating rod; 15. Stirring paddle; 16. Feed pipe; 17. Valve. Detailed Implementation

[0023] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.

[0024] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.

[0025] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.

[0026] Reference Figures 1-5 This utility model provides three technical solutions:

[0027] Example 1:

[0028] A recycling device for enameled wire coating production includes a reactor 1. An inlet component is fixedly connected to one side of the outer surface of the reactor 1, and a circular groove is opened on the other side of the outer surface of the reactor 1. An outlet component is fixedly connected inside the circular groove, and a stirring component is fixedly connected to the middle of the upper surface of the reactor 1.

[0029] The inlet assembly includes a mounting frame 2, one side of which is fixedly connected to one side of the outer surface of the reactor 1. A blower 3 is fixedly connected to one end of the upper surface of the mounting frame 2, and a storage cylinder 4 is fixedly connected to the output end of the blower 3. A first fixing frame 5 is fixedly connected inside the storage cylinder 4, and a filter screen 6 is fixedly connected inside the first fixing frame 5. When there is powder inside the storage cylinder 4, the blower 3 is started to blow the powder into the reactor 1. Under the blocking effect of the filter screen 6, the dust enters the reactor 1 in a dispersed manner, so that the powder can be evenly adhered and mixed with the viscous main material, ensuring the uniformity of mixing and avoiding unstable product performance or non-compliance with specifications. It also avoids the accumulation of powder, eliminating the need for secondary recycling and effectively avoiding the waste of raw materials.

[0030] The upper surface of the storage cylinder 4 is fixedly connected to the inlet 7, and the upper surface of the inlet 7 is fitted with a first sealing plug 8. The powder is conveniently placed inside the storage cylinder 4 through the inlet 7 and sealed with the first sealing plug 8 to prevent the powder from flying out of the inlet 7 when the blower 3 is running.

[0031] Example 2:

[0032] Based on Example 1:

[0033] The gas outlet assembly includes a gas outlet pipe 9. One end of the outer surface of the gas outlet pipe 9 is fixedly connected to the inside of a circular groove. A second fixing frame 10 is fixedly connected inside the gas outlet pipe 9. A dustproof bag 11 is fixedly connected inside the second fixing frame 10. A second sealing plug 12 is inserted into one end of the gas outlet pipe 9. When the blower 3 is operating, the second sealing plug 12 is removed, and the gas generated by the blower 3 is allowed to escape through the gas outlet pipe 9, preventing the internal gas pressure of the reactor 1 from increasing. At the same time, the dustproof bag 11 blocks the powder to prevent it from flying out of the reactor 1 and affecting the operating environment.

[0034] The stirring assembly includes a drive motor 13. The lower surface of the drive motor 13 is fixedly installed in the middle of the upper surface of the reactor 1. The output end of the drive motor 13 is fixedly connected to a rotating rod 14. The bottom end of the outer surface of the rotating rod 14 is fixedly connected to a stirring paddle 15. When the external power supply starts the drive motor 13, the rotating rod 14 drives the stirring paddle 15 to rotate, thereby stirring the material inside the reactor 1 from the bottom, avoiding areas that cannot be mixed, which would result in uneven mixing of the material.

[0035] A feed pipe 16 is fixedly connected to one side of the upper and lower surfaces of the reactor 1. A valve 17 is fixedly installed on the outer surface of the feed pipe 16. The feed pipe 16 on the upper surface facilitates the entry of materials in other states into the reactor 1, while the feed pipe 16 on the lower surface facilitates the discharge of materials from the reactor 1. The valve 17 helps to ensure the sealing state inside the reactor 1.

[0036] The stirring paddle 15 is arc-shaped and conforms to the shape of the bottom wall of the reactor 1. The arc-shaped stirring paddle 15 facilitates the stirring of the material at the bottom of the reactor 1.

[0037] Example 3:

[0038] Based on Examples 1 and 2:

[0039] First, the powder is placed inside the storage cylinder 4 through the feed inlet 7 and sealed with the first sealing plug 8. At the same time, other materials are put into the reactor 1 through the feed pipe 16 on the upper surface of the reactor 1. Next, the blower 3 is started to blow the powder into the reactor 1. Under the blocking effect of the filter screen 6, the dust enters the reactor 1 in a dispersed state. Next, while the blower 3 is running, the second sealing plug 12 is removed, and the gas generated by the blower 3 is released through the air outlet pipe 9. At the same time, the dust bag 11 blocks the powder to prevent it from flying out of the reactor 1. Finally, the external power supply starts the drive motor 13, which drives the stirring paddle 15 to rotate through the rotating rod 14, thereby stirring the material inside the reactor 1 from the bottom.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A recycling device for enameled wire enamel production, comprising a reaction vessel (1), characterized in that: An inlet assembly is fixedly connected to one side of the outer surface of the reactor (1), and a circular groove is opened on the other side of the outer surface of the reactor (1). An outlet assembly is fixedly connected inside the circular groove, and a stirring assembly is fixedly connected to the middle of the upper surface of the reactor (1). The inlet assembly includes a fixing frame (2), one side of which is fixedly connected to one side of the outer surface of the reactor (1). A blower (3) is fixedly connected to one end of the upper surface of the fixing frame (2). A storage cylinder (4) is fixedly connected to the output end of the blower (3). A first fixing frame (5) is fixedly connected inside the storage cylinder (4). A filter screen (6) is fixedly connected inside the first fixing frame (5).

2. The recycling device for enameled wire production according to claim 1, characterized in that: The upper surface of the storage cylinder (4) is fixedly connected to the inlet (7), and the upper surface of the inlet (7) is fitted with a first sealing plug (8).

3. The recycling device for enameled wire production according to claim 1, characterized in that: The air outlet assembly includes an air outlet pipe (9), one end of the outer surface of the air outlet pipe (9) is fixedly connected to the inside of a circular groove, a second fixing frame (10) is fixedly connected inside the air outlet pipe (9), a dustproof bag (11) is fixedly connected inside the second fixing frame (10), and a second sealing plug (12) is inserted into one end of the air outlet pipe (9).

4. The recycling device for enameled wire production according to claim 1, characterized in that: The stirring assembly includes a drive motor (13), the lower surface of which is fixedly installed in the middle of the upper surface of the reactor (1), and a rotating rod (14) is fixedly connected to the output end of the drive motor (13). A stirring paddle (15) is fixedly connected to the bottom end of the outer surface of the rotating rod (14).

5. A recycling device for enameled wire production according to claim 1, characterized in that: A material pipe (16) is fixedly connected to one side of the upper and lower surfaces of the reactor (1), and a valve (17) is fixedly installed on the outer surface of the material pipe (16).

6. A recycling device for enameled wire coating production according to claim 4, characterized in that: The stirring paddle (15) is arc-shaped and conforms to the shape of the bottom wall of the reactor (1).

Citation Information

Patent Citations

  • Recovery device for wire enamel production

    CN212847866U