Shelling device for agricultural production
By introducing a discharge plate with multiple irregular through holes and an arc-shaped flow channel into the pepper shelling device, combined with a quantity control component and a scraper cleaning component, the problem of poor separation between pepper seeds and shells is solved, the discharge quantity is controlled and the device is easy to clean, thus improving the practicality and efficiency of the shelling device for agricultural production.
Patent Information
- Application Number
- CN202423034139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing pepper shelling devices have poor separation effects between pepper seeds and shells, and the output is difficult to control, resulting in poor separation effect. In addition, pepper seeds or shells tend to adhere to the inner wall of the device, making them difficult to clean and reducing the practicality of the device.
An agricultural dehulling device was designed, comprising a base plate, a support, a dehulling component, a quantity control component, a screening component, and a steam pipe. The device forms a flow channel by setting multiple irregularly perforated discharge plates and arc-shaped plates. Combined with the quantity control component and cleaning components, it achieves effective separation and discharge control of pepper seeds and shells. The inner wall of the device is cleaned by a scraper to ensure convenient cleaning.
It improves the separation effect of pepper seeds and shells, realizes the controllability of output, simplifies the cleaning process of the device, and improves the practicality and working efficiency of the shelling device.
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Figure CN223541337U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pepper shelling technology, and in particular to a shelling device for agricultural production. Background Technology
[0002] Sichuan pepper, with its benefits such as stimulating appetite, improving digestion, and warming the body, has gradually gained popularity. Belonging to the genus *Zanthoxylum* in the family Rutaceae, it is a dual-purpose tree species with both ecological and economic value, valued for its food and medicinal uses. Sichuan pepper cultivation in my country has a history of over 3,000 years. Approximately 45 varieties of Sichuan pepper originated in my country, and to this day, China ranks first in the world in both the area planted with and the yield of Sichuan pepper. During the processing of Sichuan pepper, the seeds and oil need to be separated for further processing.
[0003] Chinese Patent CN212279773U discloses a shelling device for processing Sichuan peppercorns. The device includes a main body, a pressure sensor, a temperature sensor, a humidity sensor, a drive motor, a feed inlet cover, an exhaust valve, stirring blades, a processing chamber, a discharge inlet cover, a switch, a controller, a collection bucket, a steam generator, an equipment chamber, a pressurization pipe, and a stirring shaft. The main body is internally divided into a processing chamber and an equipment chamber. The processing chamber is a sealed chamber. The drive motor is located at the top of the processing chamber. The feed inlet cover and exhaust valve are located at the top of the processing chamber, and the discharge inlet cover is located at the bottom of the processing chamber. One end of the stirring shaft is connected to the drive motor, and the other end extends into the processing chamber above the discharge inlet cover. Stirring blades are mounted on the stirring shaft. The collection bucket is located inside the equipment chamber and below the discharge inlet cover. The controller and steam generator are located inside the equipment chamber. This shelling device for Sichuan peppercorn processing uses steam pressurization heating to ensure reliable separation of the peppercorn shells and seeds, thus improving the processing quality of the Sichuan peppercorns.
[0004] Existing pepper shelling devices often result in poor separation of pepper seeds and shells after the pepper shelling process. This makes it difficult to control the output, leading to excessive output, which in turn affects the separation of pepper seeds and shells, reducing the practicality of the shelling device. Furthermore, pepper seeds or shells may remain attached to the device body, making it difficult to clean the inside of the device and reducing the effectiveness of the shelling device in agricultural production. Utility Model Content
[0005] To address the problems existing in the background technology, a dehulling device for agricultural production is proposed.
[0006] This utility model proposes a shelling device for agricultural production, including: a base plate, a support, a shelling component, a quantity control component, a screening component, a steam pipe, and a mounting frame;
[0007] The base plate is connected to the bracket, and the bracket is connected to the shelling assembly; the shelling assembly includes a shelling component and a cleaning component, and the cleaning component includes a sleeve b, the sleeve b is connected to a support rod, and the support rod is connected to a scraper.
[0008] The quantity control component is connected below the unpacking component;
[0009] The screening component is connected below the volume control component; the screening component includes a discharge plate, which has multiple irregular through holes and is connected to a baffle, an arc plate a, and an arc plate b; the arc plate a and the arc plate b form a flow channel for the discharge of pepper seeds.
[0010] Preferably, the shelling component includes a processing cylinder connected to a support, with side plates connected to both ends of the processing cylinder, and a support plate connected to the side plates. The support plate has an opening.
[0011] A rotary motor is connected to one side of the side plate. The output end of the rotary motor passes through the inside of the processing cylinder and is connected to the stirring shaft. The outer side of the stirring shaft is connected to the sleeve a. The sleeve a is connected to the stirring blades. The stirring blades are connected to the secondary blades.
[0012] Preferably, the sleeve b is connected to the outer periphery of the stirring shaft; the scraper is connected to the inner wall of the processing cylinder for cleaning the pepper seeds or pepper shells adhering to the inner wall of the processing cylinder.
[0013] Preferably, the quantity control component includes a quantity control plate connected to the bottom of the processing cylinder, the quantity control plate connecting slider a and slider b; slider a is connected inside guide rail a, slider b is connected inside guide rail b, and guide rail b is installed on both sides of the outer wall of the processing cylinder; a handle is provided through an opening at one end of the quantity control plate.
[0014] Preferably, a discharge frame is connected to the bottom of the discharge plate, and a discharge port is provided on one side of the discharge frame; a telescopic rod is connected to the bottom of the discharge frame and a vibration motor is connected thereto, and the telescopic rod is connected to the base plate.
[0015] Preferably, the processing cylinder is connected to a steam pipe, the steam pipe is connected to a mounting bracket, and the mounting bracket is connected to a support.
[0016] Compared with the prior art, the present invention has the following beneficial technical effects:
[0017] This invention features a discharge plate connected to the discharge end of the processing cylinder. The discharge plate has multiple irregular through holes, allowing peppercorn shells to be sieved through and fed into the discharge frame, improving the separation of peppercorn seeds and shells. The discharge plate is connected to arc-shaped plates a and b, which form a flow channel with a relatively long length. The peppercorn seeds gradually roll through the flow channel into the collection box, allowing workers to easily observe the shelling effect during movement. A control component allows for precise control of the peppercorn seed and shell discharge during the shelling operation, effectively preventing excessive discharge and poor separation, thus improving the practicality of the shelling device for agricultural production. A cleaning component inside the processing cylinder, rotating synchronously with the stirring shaft, facilitates cleaning of the cylinder, preventing peppercorn seeds or shells from adhering to the inner wall. This convenient cleaning enhances the functionality and practicality of the shelling device for agricultural production. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the shell removal component structure in this utility model;
[0020] Figure 3 This is a schematic diagram of the cleaning component structure in this utility model;
[0021] Figure 4 This is a schematic diagram of the central control component structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the screening component structure in this utility model.
[0023] Reference numerals: 1. Base plate; 2. Support frame; 3. Dehulling assembly; 301. Processing cylinder; 302. Side plate; 303. Support plate; 304. Rotary motor; 305. Stirring blade; 306. Secondary blade; 307. Sleeve b; 308. Support rod; 309. Scraper; 4. Metering assembly; 401. Metering plate; 402. Guide rail a; 403. Guide rail b; 5. Screening assembly; 501. Discharge plate; 502. Baffle; 503. Arc plate a; 504. Arc plate b; 505. Discharge frame; 506. Telescopic rod; 6. Steam pipe; 7. Mounting frame. Detailed Implementation
[0024] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.
[0025] Example 1
[0026] like Figure 1 - Figure 5 As shown, this utility model proposes an agricultural production shelling device, comprising: a base plate 1, a support 2, a shelling component 3, a quantity control component 4, a screening component 5, a steam pipe 6, and a mounting frame 7; the base plate 1 is connected to the support 2, and the support 2 is connected to the shelling component 3; the shelling component 3 includes a shelling part and a cleaning part, and the cleaning part includes a sleeve b307, the sleeve b307 is connected to a support rod 308, and the support rod 308 is connected to a scraper 309; the quantity control component 4 is connected below the shelling component 3; the screening component 5 is connected below the quantity control component 4; the screening component 5 includes a discharge plate 501, the discharge plate 501 is provided with multiple irregular through holes and is connected to a baffle 502, an arc plate a503, and an arc plate b504; the arc plate a503 and the arc plate b504 form a flow channel for the discharge of pepper seeds. By adding the peppercorns to be shelled into the shelling component 3, the peppercorns are processed by the shelling component. After processing, the quantity control component 4 is operated to discharge the peppercorn seeds and shells onto the screening component 5. The screening component 5 separates the peppercorn seeds and shells, thus achieving the use of the agricultural production shelling device for peppercorn shelling.
[0027] Further explanation: The quantity control component 4 includes a quantity control plate 401 connected below the processing cylinder 301. The quantity control plate 401 connects slider a and slider b; slider a is connected inside guide rail a402, and slider b is connected inside guide rail b403. Guide rail b403 is installed on both sides of the outer wall of the processing cylinder 301; a handle is provided through an opening at one end of the quantity control plate 401. The through opening of the quantity control plate 401 is connected to the lower discharge end of the processing cylinder 301, and the handle is correspondingly connected to one side of the support plate 303. The handle facilitates the operator's operation of opening or closing the quantity control plate 401, making operation simple and convenient; during operation, slider a moves along guide rail a402, and slider b moves along guide rail b403, which conveniently increases the stability of the movement of the quantity control plate 401 and improves the practicality of the quantity control component 4.
[0028] Further explanation: A discharge frame 505 is connected below the discharge plate 501, and a discharge port is provided on one side of the discharge frame 505; a telescopic rod 506 is connected below the discharge frame 505 and is also connected to a vibration motor, and the telescopic rod 506 is connected to the base plate 1. The telescopic rod 506 includes a sliding rod, a sliding part, a fixed cylinder, and a spring; one end of the sliding rod is hinged to the discharge frame 505, and the other end of the sliding rod slides into the fixed cylinder and connects to the sliding part; the sliding part slides to the inner wall of the fixed cylinder; the spring is located inside the fixed cylinder and sleeved on the outside of the sliding rod, and both ends of the spring are respectively connected to the inner wall of the fixed cylinder and the sliding part; the fixed cylinder is connected to the base plate 1, so that the telescopic rod 506 works in conjunction with the vibration motor to facilitate the separation of pepper seeds and pepper shells, increasing the usability of the dehulling device in agricultural production.
[0029] To further explain, the sleeve b307 is connected to the outer periphery of the stirring shaft; the scraper 309 is connected to the inner wall of the processing cylinder 301 and is used to clean the pepper seeds or pepper shells adhering to the inner wall of the processing cylinder 301. By moving the scraper 309 along the inner wall of the processing cylinder 301, the pepper seeds or pepper shells adhering to the inner wall of the processing cylinder 301 are cleaned, which facilitates the reduction of workload, improves the efficiency of pepper shelling, and enhances the functionality of the shelling device used in agricultural production.
[0030] Example 2
[0031] like Figure 1 and Figure 2 As shown, this utility model proposes a shelling device for agricultural production. Based on the above embodiments, this embodiment also details the specific components of the shelling parts, steam pipe 6 and mounting frame 7, as well as their assembly methods.
[0032] Further explanation: The peeling component includes a processing cylinder 301 connected to a support 2. Side plates 302 are connected to both ends of the processing cylinder 301, and support plates 303 are connected to the side plates 302. The support plates 303 have openings. A rotary motor 304 is connected to one side of the side plates 302. The output end of the rotary motor 304 passes through the processing cylinder 301 and is connected to a stirring shaft. A sleeve a is connected to the outside of the stirring shaft, and stirring blades 305 are connected to the sleeve a. The stirring blades 305 are connected to secondary blades 306. By starting the rotary motor 304, the output end of the rotary motor 304 causes the stirring shaft to rotate. The stirring shaft drives the sleeve a, and the sleeve a drives the stirring blades 305. The stirring blades 305 and the secondary blades 306 achieve the peeling processing of the peppercorns.
[0033] To further explain, the processing cylinder 301 is connected to the steam pipe 6, and the outer periphery of the steam pipe 6 is connected to the mounting bracket 7, which is connected to the support 2. One end of the steam pipe 6 extends into the processing cylinder 301, and the other end is connected to the steam generator, so that the steam pressurizes the inside of the processing cylinder 301, and the hot air penetrates into the peppercorns. During the stirring process, the peppercorns can be peeled better, thus improving the peeling effect.
[0034] The working principle of this utility model is as follows: The peppercorns to be shelled are added into the processing cylinder 301 from the upper feed end. At this time, the control component 4 is in the closed state, the shelling component is in operation, and the steam pipe 6 is connected to the steam generator, which is also in operation. Steam is then delivered to the processing cylinder 301 through the steam pipe 6, causing the shelling component to rotate and shell the peppercorns. After processing, the operator pulls the control plate 401 outwards using the handle. The opening range of the control plate 401 is controlled according to the amount of peppercorn seeds and shells discharged. The peppercorn seeds and shells are discharged through the gap in the control plate 401 onto the discharge plate 501. The discharge process... In the middle, the vibrating motor is in working state, driving the discharge plate 501 and the discharge frame 505 to vibrate. The pepper seeds and pepper shells are discharged onto the discharge plate 501. The pepper shells are screened through multiple irregular through holes into the discharge frame 505. The pepper shells are discharged from the discharge frame 505 through the discharge port. The pepper seeds are gradually rolled and conveyed into the collection box through the flow channel. The collection box is placed on the inclined end under the discharge plate 501 to collect the pepper seeds. In addition, during the movement of the pepper seeds in the flow channel, the staff can easily observe the pepper shelling effect and pick up the peppers with poor shelling effect for secondary shelling, which facilitates the use of the shelling device in agricultural production.
[0035] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A shelling device for agricultural production, characterized in that, include: Base plate (1); base plate (1) is connected to bracket (2), bracket (2) is connected to shell removal assembly (3); shell removal assembly (3) includes shell removal part and cleaning part, and cleaning part includes sleeve b (307), sleeve b (307) is connected to support rod (308), support rod (308) is connected to scraper (309); The quantity control component (4) is connected below the shelling component (3); And a screening component (5) is connected below the volume control component (4); the screening component (5) includes a discharge plate (501), the discharge plate (501) is provided with multiple irregular through holes and connected to a baffle (502), an arc plate a (503) and an arc plate b (504); the arc plate a (503) and the arc plate b (504) form a flow channel for the discharge of pepper seeds.
2. The dehulling device for agricultural production according to claim 1, characterized in that, The shell-removing component includes a processing cylinder (301) connected to a bracket (2), with side plates (302) connected to both ends of the processing cylinder (301), and a support plate (303) connected to the side plates (302). The support plate (303) has an opening. A rotary motor (304) is connected to one side of the side plate (302). The output end of the rotary motor (304) passes through the processing cylinder (301) and is connected to the stirring shaft. The outer side of the stirring shaft is connected to the sleeve a. The sleeve a is connected to the stirring blade (305). The stirring blade (305) is connected to the secondary blade (306).
3. The dehulling device for agricultural production according to claim 2, characterized in that, The sleeve b (307) is connected to the outer periphery of the stirring shaft; the scraper (309) is connected to the inner wall of the processing cylinder (301) and is used to clean the pepper seeds or pepper shells attached to the inner wall of the processing cylinder (301).
4. The dehulling device for agricultural production according to claim 3, characterized in that, The quantity control assembly (4) includes a quantity control plate (401) connected below the processing cylinder (301), the quantity control plate (401) connecting slider a and slider b; slider a is connected inside guide rail a (402), slider b is connected inside guide rail b (403), and guide rail b (403) is installed on both sides of the outer wall of the processing cylinder (301); a handle is provided through an opening at one end of the quantity control plate (401).
5. The dehulling device for agricultural production according to claim 1, characterized in that, A discharge frame (505) is connected to the bottom of the discharge plate (501), and a discharge port is provided on one side of the discharge frame (505); a telescopic rod (506) is connected to the bottom of the discharge frame (505) and a vibration motor is connected thereto, and the telescopic rod (506) is connected to the bottom plate (1).
6. The dehulling device for agricultural production according to claim 4, characterized in that, The processing cylinder (301) is connected to the steam pipe (6), and the steam pipe (6) is connected to the mounting bracket (7) on the outside. The mounting bracket (7) is connected to the support (2).
Citation Information
Patent Citations
Shelling device for Chinese prickly ash processing
CN212279773U