Sludge discharge device for sewage treatment

By designing a wastewater treatment device with sludge discharge, mixing, and cleaning components, the problems of space occupation and extended drying time caused by sludge scrapers and suction machines were solved, achieving efficient and low-cost sludge discharge and drying.

CN223542504UActive Publication Date: 2025-11-14SHANDONG TOMORROW ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423159978.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing wastewater treatment processes, sludge scrapers and sludge suction machines are too large, taking up space and increasing sludge drying time, making it impossible to efficiently discharge sludge containing moisture.

Method used

A wastewater treatment device comprising a sludge discharge assembly, a mixing assembly, and a transmission assembly was designed. The device utilizes a sludge discharge motor and sludge discharge blades to compress sludge, combined with mixing by a mixing rod and cleaning by a sweeping plate, to achieve efficient sludge discharge and drying.

Benefits of technology

By squeezing and discharging sludge, the sludge drying time is shortened, clogging is avoided, sludge discharge efficiency is improved, and equipment space and cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of sewage treatment, and provides a sludge discharge device for sewage treatment, which comprises a treatment box, a sludge discharge assembly, a stirring assembly and a transmission assembly, the sludge discharging assembly comprises a sludge discharging motor and a sludge discharging conveyor, the end face of the sludge discharging motor is connected with a power shaft, sludge discharging blades are arranged on the outer wall face of the power shaft, and through the arrangement of the sludge discharging assembly, sludge precipitated in sewage treatment can be discharged, the sludge is pressed during discharging, internal sewage is extruded out, and the sludge discharging effect is improved. The sludge drying time is shortened, and sludge reprocessing is facilitated; by arranging the stirring assembly, sludge can be stirred while sludge discharging is achieved, the sludge is prevented from blocking the sludge discharging conveyor, and the sludge discharging efficiency is improved; through the arrangement of the transmission assembly, power is output through one motor, sludge can be discharged, meanwhile, the sweeping plate is driven, the outer wall face of the sludge discharging conveyor is swept, and the sludge is prevented from blocking the drainage holes.
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Description

Technical Field

[0001] This utility model belongs to the field of wastewater treatment technology, and in particular relates to a sludge discharge device for wastewater treatment. Background Technology

[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Wastewater treatment is widely used in various fields such as construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscaping, medical care, and catering, and is increasingly becoming a part of ordinary people's daily lives. According to the source of wastewater, wastewater treatment is generally divided into industrial wastewater treatment and domestic wastewater treatment. Industrial wastewater includes industrial wastewater, agricultural wastewater, and medical wastewater, while domestic wastewater is the wastewater generated in daily life. It refers to a complex mixture of various forms of inorganic and organic matter, including: floating and suspended solid particles of various sizes; colloidal and gel-like diffuses; and pure solutions. In all types of wastewater treatment processes, sludge sedimentation and sludge discharge are basically involved.

[0003] Currently, sludge from wastewater treatment is mostly discharged using sludge scrapers and suction machines. However, the sludge contains moisture, which increases the drying time. Furthermore, sludge scrapers and suction machines are too large and occupy space for wastewater treatment equipment installation. Utility Model Content

[0004] The purpose of this utility model is to provide a sludge removal device for sewage treatment, which aims to solve the problem that the sludge settled in existing sewage treatment is mostly discharged through sludge scrapers and sludge suction machines. Since the settled sludge contains moisture, it will increase the sludge drying time. Moreover, the sludge scrapers and sludge suction machines are too large and occupy the space for the installation of sewage treatment equipment.

[0005] This utility model is implemented as follows: a sludge discharge device for sewage treatment, the device including a treatment tank, a sludge discharge assembly, a stirring assembly, and a transmission assembly; the sludge discharge assembly includes a sludge discharge motor and a sludge discharge conveyor, the end face of the sludge discharge motor is connected to a power shaft, the outer wall of the power shaft is fixedly connected to sludge discharge blades, and the outer wall of the sludge discharge conveyor is fixedly connected to a support block; the stirring assembly includes a first pulley, the first pulley is fixedly mounted on the power shaft, the outer wall of the first pulley is driven by a fixed belt, the inner wall of the fixed belt is driven by a stirring pulley, the inner wall of the stirring pulley is fixedly connected to a stirring shaft, and the outer wall of the stirring shaft is fixedly connected to several sets of stirring rods; the transmission assembly includes a second pulley mounted on the power shaft, the outer wall of the second pulley is driven by a belt structure, the inner wall of the belt structure is driven by a transmission pulley, the inner wall of the transmission pulley is fixedly connected to a fixed shaft, the outer wall of the fixed shaft is fixedly connected to a crankshaft connecting rod, and a cleaning plate is installed on the outer wall of the crankshaft connecting rod.

[0006] As a further embodiment of this utility model, a fixing frame is fixedly connected to the outer wall of the processing box, the outer wall of the sludge discharge motor is fixedly connected to the fixing frame, and the outer wall of the sludge discharge conveyor is fixedly connected to the processing box.

[0007] As a further embodiment of this utility model, the inner wall of the treatment box is provided with a discharge hole, the discharge hole is connected to the sludge conveyor, the end face of the sludge conveyor is provided with a sludge discharge port, and the inner wall of the treatment box is also fixedly connected with a triangular inclined plate, and the pitch between the sludge discharge blades gradually decreases.

[0008] As a further embodiment of this utility model, the end face of the processing box is fixedly connected with a fixed leg and a fixed block, and the end face and free end of the fixed shaft are rotatably connected to the fixed block.

[0009] As a further embodiment of this utility model, the stirring pulley is connected to the first pulley via a fixed belt, and the transmission pulley is connected to the second pulley via a belt structure.

[0010] As a further embodiment of this utility model, the outer wall of the sludge conveyor is provided with a drainage hole, a number of cleaning brushes are fixedly connected to the end face of the cleaning plate, a support groove is provided on the outer wall of the support block, and the outer wall of the cleaning plate is slidably connected to the support block through the support groove.

[0011] This utility model provides a sludge discharge device for sewage treatment. Through the sludge discharge assembly, it can discharge sludge settled during sewage treatment, and apply pressure during discharge to squeeze out the internal sewage, shortening the sludge drying time and facilitating sludge reprocessing. The mixing assembly allows for simultaneous sludge discharge and mixing, preventing sludge blockage of the sludge conveyor and improving sludge discharge efficiency. The transmission assembly, powered by a motor, drives a cleaning plate to clean the outer wall of the sludge conveyor while discharging sludge, preventing sludge blockage of the drainage holes. Attached Figure Description

[0012] Figure 1 A perspective view of a sludge removal device for sewage treatment provided in an embodiment of this utility model;

[0013] Figure 2 A top view of a sludge removal device for wastewater treatment provided in an embodiment of this utility model;

[0014] Figure 3 A front sectional view of a sludge removal device for wastewater treatment provided in an embodiment of this utility model;

[0015] Figure 4 This is a schematic diagram of the support block portion of a sludge discharge device for sewage treatment provided in an embodiment of the present utility model.

[0016] In the attached diagram: 1. Processing box; 11. Fixing frame; 12. Discharge hole; 13. Fixing leg; 14. Triangular inclined plate; 15. Fixing block; 2. Sludge discharge assembly; 21. Sludge discharge motor; 22. Power shaft; 23. Sludge discharge blade; 24. Sludge discharge conveyor; 241. Sludge discharge port; 242. Drainage hole; 25. Support block; 251. Support chute; 3. Mixing assembly; 31. First pulley; 32. Fixing belt; 33. Mixing pulley; 34. Mixing shaft; 35. Mixing rod; 4. Transmission assembly; 41. Second pulley; 42. Belt structure; 43. Transmission pulley; 44. Fixing shaft; 45. Crankshaft connecting rod; 46. Cleaning plate; 461. Cleaning brush. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0018] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0019] like Figures 1 to 4 As shown, this utility model provides a sludge removal device for sewage treatment. The device includes a treatment tank 1, a sludge removal assembly 2, a stirring assembly 3, and a transmission assembly 4. The sludge removal assembly 2 includes a sludge removal motor 21 and a sludge removal conveyor 24. The end face of the sludge removal motor 21 is connected to a power shaft 22, and sludge removal blades 23 are fixedly connected to the outer wall of the power shaft 22. A support block 25 is fixedly connected to the outer wall of the sludge removal conveyor 24. The stirring assembly 3 includes a first pulley 31, which is fixedly mounted on the power shaft 22. A fixed belt 32 is drivenly connected to the outer wall of the first pulley 31. The inner wall of the belt 32 is connected to a stirring pulley 33, the inner wall of the stirring pulley 33 is fixedly connected to a stirring shaft 34, and the outer wall of the stirring shaft 34 is fixedly connected to several sets of stirring rods 35. The transmission assembly 4 includes a second pulley 41 mounted on the power shaft 22. The outer wall of the second pulley 41 is connected to a belt structure 42, the inner wall of the belt structure 42 is connected to a transmission pulley 43, the inner wall of the transmission pulley 43 is fixedly connected to a fixed shaft 44, the outer wall of the fixed shaft 44 is fixedly connected to a crankshaft connecting rod 45, and a cleaning plate 46 is installed on the outer wall of the crankshaft connecting rod 45.

[0020] This utility model provides a sludge discharge device for sewage treatment. Through the sludge discharge component 2, it can discharge sludge settled during sewage treatment, and apply pressure during discharge to squeeze out the internal sewage, shortening the sludge drying time and facilitating sludge reprocessing. Through the agitation component 3, it can simultaneously discharge and agitate the sludge, preventing sludge blockage of the sludge conveyor 24 and improving sludge discharge efficiency. Through the transmission component 4, a motor outputs power to drive the cleaning plate 46 while discharging sludge, cleaning the outer wall of the sludge conveyor 24 and preventing sludge blockage of the drain hole 242.

[0021] In this embodiment of the utility model, during use, the sludge discharge motor 21 is energized to output power, causing the power shaft 22 to drive the sludge discharge blades 23 to transport the sludge. As the pitch of the sludge discharge blades 23 gradually decreases, the pressure during the sludge transport process gradually increases, causing the sewage inside the sludge to be squeezed and discharged through the drain hole 242. The stirring shaft 34 is synchronously driven by the forces of the first pulley 31, the fixed belt 32, and the stirring pulley 33, causing the stirring rod 35 to stir the sludge and prevent the sludge from clogging at the discharge hole 12. The fixed shaft 44 is synchronously driven by the second pulley 41, the belt structure 42, and the transmission pulley 43, causing the crankshaft connecting rod 45 to drive the cleaning plate 46 to perform reciprocating linear motion. The cleaning brush 461 cleans the drain hole 242 on the outer wall of the sludge discharge conveyor 24, preventing sludge blockage and improving the sewage discharge effect.

[0022] like Figure 3 As shown, in a further embodiment of this utility model, a fixing frame 11 is fixedly connected to the outer wall of the processing box 1, the outer wall of the sludge discharge motor 21 is fixedly connected to the fixing frame 11, and the outer wall of the sludge discharge conveyor 24 is fixedly connected to the processing box 1; this makes the connection more secure and increases the stability of the output power of the sludge discharge motor 21.

[0023] like Figure 2 , Figure 3 and Figure 4 As shown, as a further embodiment of the present invention, the inner wall of the treatment box 1 is provided with a discharge hole 12, which is connected to the sludge conveyor 24. The end face of the sludge conveyor 24 is provided with a sludge discharge port 241. The inner wall of the treatment box 1 is also fixedly connected with a triangular inclined plate 14. The pitch between the sludge discharge blades 23 gradually decreases. When the sludge discharge blades 23 rotate continuously, the pressure on the sludge increases due to the sludge being transported, thereby squeezing out the sewage inside.

[0024] like Figure 1 and Figure 2As shown, as a further embodiment of this utility model, the end face of the processing box 1 is fixedly connected with a fixed leg 13 and a fixed block 15, and the end face and free end of the fixed shaft 44 are rotatably connected to the fixed block 15; this allows the cleaning plate 46 in the transmission assembly 4 to perform reciprocating linear motion to clean the outer wall surface of the sludge conveyor 24.

[0025] like Figure 3 As shown, in a further embodiment of this utility model, the stirring pulley 33 is connected to the first pulley 31 via the fixed belt 32, and the transmission pulley 43 is connected to the second pulley 41 via the belt structure 42; power can be output by the sludge discharge motor 21, without the need for additional drive equipment, thus reducing the cost of sludge discharge.

[0026] like Figure 4 As shown, as a further embodiment of this utility model, the outer wall of the sludge conveyor 24 is also provided with a drainage hole 242, and a number of cleaning brushes 461 are fixedly connected to the end face of the cleaning plate 46. The outer wall of the support block 25 is provided with a support groove 251, and the outer wall of the cleaning plate 46 is slidably connected to the support block 25 through the support groove 251. It can discharge sludge while squeezing and discharging the sewage in the sludge, reducing the humidity of the sludge and reducing the drying time of the sludge.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sludge removal device for wastewater treatment, characterized in that, The device includes a processing tank (1), a sludge discharge assembly (2), a stirring assembly (3), and a transmission assembly (4); the sludge discharge assembly (2) includes a sludge discharge motor (21) and a sludge discharge conveyor (24), the end face of the sludge discharge motor (21) is connected to a power shaft (22), the outer wall of the power shaft (22) is fixedly connected to a sludge discharge blade (23), and the outer wall of the sludge discharge conveyor (24) is fixedly connected to a support block (25); the stirring assembly (3) includes a first pulley (31), the first pulley (31) is fixedly mounted on the power shaft (22), the outer wall of the first pulley (31) is drivenly connected to a fixed belt (32), and the inner wall of the fixed belt (32) is connected to the fixed belt (32). A stirring pulley (33) is rotatably connected to the surface of the stirring pulley (33). A stirring shaft (34) is fixedly connected to the inner wall of the stirring pulley (33). Several sets of stirring rods (35) are fixedly connected to the outer wall of the stirring shaft (34). The transmission assembly (4) includes a second pulley (41) mounted on the power shaft (22). A belt structure (42) is driven to the outer wall of the second pulley (41). A transmission pulley (43) is driven to the inner wall of the belt structure (42). A fixed shaft (44) is fixedly connected to the inner wall of the transmission pulley (43). A crankshaft connecting rod (45) is fixedly connected to the outer wall of the fixed shaft (44). A cleaning plate (46) is installed on the outer wall of the crankshaft connecting rod (45).

2. The sludge removal device for wastewater treatment according to claim 1, characterized in that, The outer wall of the processing box (1) is fixedly connected to a fixing frame (11), the outer wall of the mud discharge motor (21) is fixedly connected to the fixing frame (11), and the outer wall of the mud discharge conveyor (24) is fixedly connected to the processing box (1).

3. The sludge removal device for wastewater treatment according to claim 1, characterized in that, The inner wall of the treatment box (1) is provided with a discharge hole (12), which is connected to the sludge conveyor (24). The end face of the sludge conveyor (24) is provided with a sludge outlet (241). The inner wall of the treatment box (1) is also fixedly connected with a triangular inclined plate (14). The pitch between the sludge discharge blades (23) gradually decreases.

4. A sludge removal device for wastewater treatment according to claim 1, characterized in that, The end face of the processing box (1) is fixedly connected to a fixed leg (13) and a fixed block (15), and the end face and free end of the fixed shaft (44) are rotatably connected to the fixed block (15).

5. A sludge removal device for wastewater treatment according to claim 1, characterized in that, The stirring pulley (33) is connected to the first pulley (31) via a fixed belt (32), and the transmission pulley (43) is connected to the second pulley (41) via a belt structure (42).

6. A sludge removal device for wastewater treatment according to claim 1, characterized in that, The outer wall of the sludge conveyor (24) is also provided with a drainage hole (242), and a number of cleaning brushes (461) are fixedly connected to the end face of the cleaning plate (46). The outer wall of the support block (25) is provided with a support groove (251), and the outer wall of the cleaning plate (46) is slidably connected to the support block (25) through the support groove (251).