Anti-caking device for organic fertilizer production
By using an anti-caking device to perform preliminary and secondary crushing of organic fertilizer, the problem of uneven nutrient release caused by organic fertilizer clumping is solved, thus achieving full utilization of organic fertilizer and uniform supply of soil nutrients.
Patent Information
- Application Number
- CN202422220295.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Clumping of organic fertilizer leads to uneven nutrient release in the soil, affecting crop growth and easily causing waste.
An anti-caking device was designed, including a crushing drum, a filter structure, and a sweeping paddle. After initial crushing by the crushing drum, the organic fertilizer is conveyed to the filter structure by a belt for screening. Then, it is crushed a second time by the centrifugal force and extrusion of the sweeping paddle. Combined with the counterclockwise rotation of a third motor, the organic fertilizer is fully crushed.
This process ensures that organic fertilizer is fully broken down, reducing waste, improving the utilization rate of nutrients in the soil, and avoiding pollution caused by large pieces of organic fertilizer.
Smart Images

Figure CN223543059U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fertilizer production technology, and more specifically, to an anti-caking device for organic fertilizer production. Background Technology
[0002] Organic fertilizer, as an important type of fertilizer, is an indispensable part of agricultural production. It serves as a vital carbon and energy source for soil microorganisms, releasing significant amounts of energy and nutrients during decomposition, promoting the reproduction and activity of soil microorganisms, and increasing soil biodiversity. However, clumped organic fertilizer cannot dissolve completely, leading to uneven nutrient release in the soil. When fertilizer comes into contact with water, only the surface dissolves, preventing the internal nutrients from being fully absorbed by the soil, thus affecting crop growth and resulting in insufficient utilization and waste. Therefore, clumping needs to be addressed in organic fertilizer production. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, this utility model provides an anti-caking device for organic fertilizer production, which has the advantages of thorough agglomeration and strong practicality.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an anti-caking device for organic fertilizer production, comprising a base, a T-bracket fixedly welded to the upper right surface of the base, a housing fixedly welded to the upper inner surface of the T-bracket, a first motor fixedly mounted on the upper front surface of the T-bracket, the output shaft of the first motor passing through the first motor and fixedly connected to a crushing drum, the crushing drum passing through the rear end of the housing;
[0005] A buffer shell is fixedly welded to the lower part of the box shell, a landing shell is fixedly installed on the lower surface of the buffer shell, and a baffle shell is fixedly welded to the lower surface of the landing shell.
[0006] A second motor is fixedly installed on the upper right surface of the base. A first rotating shaft is fixedly installed on the output shaft of the second motor. A shaft bracket is fixedly welded to the upper right surface of the base. The other end of the first rotating shaft is placed on the inner surface of the shaft bracket. A belt is driven through the outer curved surface of the first rotating shaft. The belt passes through the left side surface of the landing shell. A second rotating shaft is driven through the upper left end of the belt.
[0007] The landing shell is fixedly welded with baffles on both the front and rear sides. The baffles are located on the front and rear surfaces of the belt, and there are two of them. A fourth motor is fixedly installed on the upper left surface of the front surface of the front baffle. The output shaft of the fourth motor is fixedly connected to the front end of the second rotating shaft. The rear end of the second rotating shaft passes through the rear end of the baffle. A support plate is fixedly welded to the inner left side of the baffle. A filter structure is provided on the left side of the fourth motor. A first opening is opened on the right side of the front end of the filter structure. A transmission channel is fixedly welded to the first opening of the filter structure. The transmission channel passes through the left surface of the shell.
[0008] As a preferred technical solution of this utility model: a bracket is fixedly welded to the upper left side of the base, a cylinder is fixedly installed on the inner side of the bracket, a filter plate is fixedly installed in the middle of the inner surface of the cylinder, a frustum shell top is fixedly welded to the upper part of the cylinder, a third motor is fixedly installed on the top of the frustum shell, a third rotating shaft is fixedly installed on the output shaft of the third motor, and a sweeping paddle is fixedly welded to the lower surface of the third rotating shaft. The sweeping paddle is divided into two sections, the middle section is in the shape of a cross, and the outer surface of the outer end is a curved surface that fits against the inner surface of the cylinder.
[0009] As a preferred technical solution of this utility model: a second opening is provided on the right side surface of the top of the frustum shell, the outer surface of the second opening of the top of the frustum shell is fixedly welded to the lower left surface of the baffle, and the support plate extends through the second opening into the interior of the top of the frustum shell.
[0010] As a preferred technical solution of this utility model: a storage box is fixedly welded to the lower surface of the cylinder, and a card plate is snapped into the middle of the storage box, the card plate being in the shape of a "7".
[0011] As a preferred technical solution of this utility model: the lower surface of the sweeping paddle is attached to the upper surface of the filter plate, and the outer end of the sweeping paddle is located to the right of the lower surface of the support plate.
[0012] As a preferred technical solution of this utility model: the right end of the transmission channel is located above the junction of the two crushing drums, and the front and rear end blocks of the baffle are closely attached to the front and rear outer surfaces of the baffle.
[0013] As a preferred technical solution of this utility model: the lowest point of the first opening is flush with the upper surface of the filter plate, and the lowest point of the first opening is higher than the highest point of the crushing drum, so that the transmission channel is in a state of left high and right low.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model first crushes the organic fertilizer clumps in a crushing drum, then conveys them to a filter structure for screening via a belt conveyor. A sweeping paddle then sweeps a large amount of organic fertilizer clumps into the conveyor channel and sends them to the crushing drum for a second crushing. Compared with traditional devices, this device crushes organic fertilizer clumps more thoroughly, allowing for more efficient use of organic fertilizer in agricultural crops and preventing waste or soil pollution due to large clumps.
[0016] 2. This utility model uses the counterclockwise rotation of the third motor to drive the sweeping paddle to rotate. Due to centrifugal force, the organic fertilizer clumps can be thrown out from the first opening, which is conducive to the second crushing. At the same time, the sweeping paddle can use the squeezing force between the holes of the filter plate to crush the clumps stuck in the holes, and sweep off the organic fertilizer attached to the inner wall of the cylinder, which is conducive to the later utilization of organic fertilizer and reduces the amount of organic fertilizer lost by the device. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the rear structure of the belt in this utility model;
[0019] Figure 3 This is a schematic diagram of the opening position structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the top structure of the crushing drum of this utility model;
[0021] Figure 5 This is a schematic diagram of the sweeping paddle structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the landing shell and belt penetration structure of this utility model;
[0023] Figure 7 This is a schematic diagram of the storage box structure of this utility model;
[0024] Figure 8 This utility model Figure 7 A magnified schematic diagram of the structure at point A in the middle.
[0025] In the diagram: 1. Base; 2. T-bracket; 3. Shell; 4. First motor; 5. Crushing drum; 6. Buffer shell; 7. Drop shell; 8. Baffle shell; 9. Second motor; 10. First shaft; 11. Shaft bracket; 12. Belt; 13. Second shaft; 14. Baffle; 15. Fourth motor; 16. Support plate; 17. First opening; 18. Conveyor channel; 19. Support; 20. Cylinder; 21. Filter plate; 22. Top of frustum shell; 23. Third motor; 24. Third shaft; 25. Sweeping paddle; 26. Second opening; 27. Storage box; 28. Pallet. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figures 1 to 8 As shown, this utility model provides an anti-caking device for organic fertilizer production, including a base 1, a T-bracket 2 fixedly welded to the upper right surface of the base 1, a housing 3 fixedly welded to the upper inner surface of the T-bracket 2, a first motor 4 fixedly installed on the upper front surface of the T-bracket 2, the output shaft of the first motor 4 passing through the first motor 4 and fixedly connected to a crushing drum 5, and the crushing drum 5 passing through the rear end of the housing 3;
[0028] A buffer shell 6 is fixedly welded to the lower part of the shell 3. A landing shell 7 is fixedly installed on the lower surface of the buffer shell 6. A baffle shell 8 is fixedly welded to the lower surface of the landing shell 7.
[0029] A second motor 9 is fixedly installed on the upper right surface of the base 1. A first rotating shaft 10 is fixedly installed on the output shaft of the second motor 9. A shaft bracket 11 is fixedly welded to the upper right surface of the base 1. The other end of the first rotating shaft 10 is placed on the inner surface of the shaft bracket 11. A belt 12 is driven through the outer curved surface of the first rotating shaft 10. The belt 12 passes through the left side surface of the landing shell 7. A second rotating shaft 13 is driven through the upper left end of the belt 12.
[0030] Two baffles 14 are fixedly welded to the front and rear sides of the landing shell 7. The baffles 14 are located on the front and rear sides of the belt 12. A fourth motor 15 is fixedly installed on the upper left surface of the front side of the front side of the baffle 14. The output shaft of the fourth motor 15 is fixedly connected to the front end of the second rotating shaft 13. The rear end of the second rotating shaft 13 passes through the rear end of the baffle 14. A support plate 16 is fixedly welded to the inner left side of the baffle 14. A filter structure is provided on the left side of the fourth motor 15. A first opening 17 is opened on the right side of the front end of the filter structure. A transmission channel 18 is fixedly welded to the first opening 17 of the filter structure. The transmission channel 18 passes through the left side surface of the shell 3.
[0031] Workers successively start the first motor 4, the second motor 9, the fourth motor 15, and the third motor 23, slowly feeding organic fertilizer into the housing 3. As the first motor 4 drives the crushing drum 5 to rotate, some organic fertilizer clumps will undergo the first round of crushing, becoming usable organic fertilizer. However, some organic fertilizer clumps will fall from the crushing drum 5 and the inner wall of the housing 3, resulting in insufficient crushing, and thus fall onto the inner wall of the buffer shell 6. The inner wall of the buffer shell 6 is inclined, and it will be further sent to the upper surface of the belt 12. Due to the counterclockwise rotation of the second motor 9, the pusher on the surface of the belt 12 will send the organic fertilizer after the first crushing into the filter structure. The qualified organic fertilizer will fall from the air in the filter plate 21 and be collected in the next step, while the unqualified organic fertilizer clumps will be thrown out from the first opening 17 by the centrifugal force generated by the rotation of the output shaft of the third motor 23. The state of the transmission channel 18 is left high and right low, and it will finally be sent to the housing 3, where it will be crushed a second time by the rotation of the crushing drum 5.
[0032] Among them, a bracket 19 is fixedly welded to the upper left side of the base 1, a cylinder 20 is fixedly installed on the inner side of the bracket 19, a filter plate 21 is fixedly installed in the middle of the inner surface of the cylinder 20, a frustum shell top 22 is fixedly welded to the upper part of the cylinder 20, a third motor 23 is fixedly installed on the top of the frustum shell top 22, a third rotating shaft 24 is fixedly installed on the output shaft of the third motor 23, and a sweeping paddle 25 is fixedly welded to the lower surface of the third rotating shaft 24. The sweeping paddle 25 is divided into two sections, the middle section is in the shape of a cross, and the outer surface of the outer end is a curved surface that fits with the inner surface of the cylinder 20.
[0033] Organic fertilizer is fed into the filter structure via belt 12. Due to the high-speed counterclockwise rotation of the third motor 23, some organic fertilizer clumps get stuck in the holes of the filter plate 21 and are crushed by the sweeping paddle 25. At the same time, the organic fertilizer becomes moist when it comes into contact with a small amount of water vapor in the air, and it adheres to the inner wall of the cylinder 20 under the centrifugal force of the rotating sweeping paddle 25. At this time, the curved surface of the outer end of the sweeping paddle 25 that is in contact with the inner wall of the cylinder 20 can remove the attached organic fertilizer.
[0034] The top of the frustum shell 22 has a second opening 26 on its right side surface. The outer surface of the second opening 26 of the top of the frustum shell 22 is fixedly welded to the lower left side surface of the baffle 14. The support plate 16 extends through the second opening 26 into the interior of the top of the frustum shell 22.
[0035] The width of the second opening 26 is equal to the width of the tray 16. The lower surface of the upper left end of the baffle 14 is welded to the outer surface of the top of the frustum shell 22. Organic fertilizer is transported to the filter structure by the sweeping paddle 25 to prevent leakage from the top of the frustum shell 22.
[0036] Among them, a storage box 27 is fixedly welded to the lower surface of the cylinder 20, and a card plate 28 is snapped into the middle of the storage box 27. The card plate 28 is in the shape of a "7".
[0037] Workers can push the pallet 28 to the left to store the material in the storage box 27. When workers need to use the material or need to transfer it, they only need to pull the pallet 28 to the right to release the organic fertilizer.
[0038] The lower surface of the sweeping paddle 25 is in contact with the upper surface of the filter plate 21, and the outer end of the sweeping paddle 25 is located to the right of the lower surface of the support plate 16.
[0039] The right end of the transmission channel 18 is located above the junction between the two crushing drums 5, and the front and rear end blocks of the baffle 8 are closely attached to the front and rear outer surfaces of the baffle 14.
[0040] The organic fertilizer is thrown out from the first opening 17 by the sweeping paddle 25. Due to the inclination angle of the conveyor 18, it is eventually sent to the middle junction of the crushing drum 5 by gravity. The crushing effect is good at the middle junction. At this time, a small amount of qualified organic fertilizer passes through the crushing drum 5, while the organic fertilizer clumps will be crushed a second time.
[0041] The lowest point of the first opening 17 is flush with the upper surface of the filter plate 21, and the lowest point of the first opening 17 is higher than the highest point of the crushing drum 5, so that the transmission channel 18 is in a state of left-high and right-low.
[0042] Working principle and usage process of this utility model:
[0043] Workers successively start the first motor 4, the second motor 9, the fourth motor 15, and the third motor 23, slowly feeding organic fertilizer into the housing 3. As the first motor 4 drives the crushing drum 5 to rotate, some organic fertilizer clumps will undergo the first round of crushing, becoming usable organic fertilizer. However, some organic fertilizer clumps will fall from the crushing drum 5 and the inner wall of the housing 3, resulting in insufficient crushing, and thus fall onto the inner wall of the buffer shell 6. The inner wall of the buffer shell 6 is inclined, and it will be further sent to the upper surface of the belt 12. Due to the counterclockwise rotation of the second motor 9, the pusher on the surface of the belt 12 will send the organic fertilizer after the first crushing into the filter structure. The qualified organic fertilizer will fall from the air in the filter plate 21 and be collected in the next step, while the unqualified organic fertilizer clumps will be thrown out from the first opening 17 by the centrifugal force generated by the rotation of the output shaft of the third motor 23. The state of the transmission channel 18 is left high and right low, and it will finally be sent to the housing 3, where it will be crushed a second time by the rotation of the crushing drum 5.
[0044] Organic fertilizer is fed into the filter structure via belt 12. Due to the high-speed counterclockwise rotation of the third motor 23, some organic fertilizer clumps get stuck in the holes of the filter plate 21 and are crushed by the sweeping paddle 25. At the same time, the organic fertilizer becomes moist when it comes into contact with a small amount of water vapor in the air, and it adheres to the inner wall of the cylinder 20 under the centrifugal force of the rotating sweeping paddle 25. At this time, the curved surface of the outer end of the sweeping paddle 25 that is in contact with the inner wall of the cylinder 20 can remove the attached organic fertilizer.
[0045] The width of the second opening 26 is equal to the width of the tray 16. The lower surface of the upper left end of the baffle 14 is welded to the outer surface of the top of the frustum shell 22. Organic fertilizer is transported to the filter structure by the sweeping paddle 25 to prevent leakage from the top of the frustum shell 22.
[0046] Workers can push the pallet 28 to the left to store the material in the storage box 27. When workers need to use the material or need to transfer it, they only need to pull the pallet 28 to the right to release the organic fertilizer.
[0047] The organic fertilizer is thrown out from the first opening 17 by the sweeping paddle 25. Due to the inclination angle of the conveyor 18, it is eventually sent to the middle junction of the crushing drum 5 by gravity. The crushing effect is good at the middle junction. At this time, a small amount of qualified organic fertilizer passes through the crushing drum 5, while the organic fertilizer clumps will be crushed a second time.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An anti-caking device for organic fertilizer production, comprising a base (1), characterized in that: A T-bracket (2) is fixedly welded to the upper right surface of the base (1), and a housing (3) is fixedly welded to the upper inner surface of the T-bracket (2). A first motor (4) is fixedly installed on the upper front surface of the T-bracket (2). The output shaft of the first motor (4) passes through the first motor (4) and is fixedly connected to a crushing drum (5). The crushing drum (5) passes through the rear end of the housing (3). A buffer shell (6) is fixedly welded to the lower part of the box shell (3), a landing shell (7) is fixedly installed on the lower surface of the buffer shell (6), and a baffle shell (8) is fixedly welded to the lower surface of the landing shell (7). A second motor (9) is fixedly installed on the upper right surface of the base (1). A first rotating shaft (10) is fixedly installed on the output shaft of the second motor (9). A shaft frame (11) is fixedly welded to the upper right surface of the base (1). The other end of the first rotating shaft (10) is placed on the inner surface of the shaft frame (11). A belt (12) is connected to the outer curved surface of the first rotating shaft (10). The belt (12) passes through the left side surface of the landing shell (7). A second rotating shaft (13) is connected to the upper left end of the belt (12). The landing shell (7) is fixedly welded with baffles (14) on the front and rear sides. The baffles (14) are located on the front and rear sides of the belt (12), and there are two of them. A fourth motor (15) is fixedly installed on the upper left surface of the front side of the front side of the baffle (14). The output shaft of the fourth motor (15) is fixedly connected to the front end of the second rotating shaft (13). The rear end of the second rotating shaft (13) passes through the rear end of the baffle (14). A support plate (16) is fixedly welded to the inner left side of the baffle (14). A filter structure is provided on the left side of the fourth motor (15). A first opening (17) is opened on the right side of the front end of the filter structure. A transmission channel (18) is fixedly welded at the first opening (17) of the filter structure. The transmission channel (18) passes through the left side surface of the shell (3).
2. The anti-caking device for organic fertilizer production according to claim 1, characterized in that: A bracket (19) is fixedly welded to the upper left side of the base (1). A cylinder (20) is fixedly installed on the inner side of the bracket (19). A filter plate (21) is fixedly installed in the middle of the inner surface of the cylinder (20). A frustum shell top (22) is fixedly welded to the upper part of the cylinder (20). A third motor (23) is fixedly installed on the top of the frustum shell top (22). A third rotating shaft (24) is fixedly installed on the output shaft of the third motor (23). A sweeping paddle (25) is fixedly welded to the lower surface of the third rotating shaft (24). The sweeping paddle (25) is divided into two sections. The middle section is in the shape of a cross. The outer surface of the outer end is a curved surface that fits against the inner surface of the cylinder (20).
3. The anti-caking device for organic fertilizer production according to claim 2, characterized in that: The right side surface of the top of the frustum shell (22) is provided with a second opening (26). The outer surface of the second opening (26) of the top of the frustum shell (22) is fixedly welded to the lower left side surface of the baffle (14). The support plate (16) extends through the second opening (26) into the interior of the top of the frustum shell (22).
4. The anti-caking device for organic fertilizer production according to claim 2, characterized in that: A storage box (27) is fixedly welded to the lower surface of the cylinder (20), and a card plate (28) is snapped into the middle of the storage box (27). The card plate (28) is in the shape of a "7".
5. The anti-caking device for organic fertilizer production according to claim 2, characterized in that: The lower surface of the sweeping paddle (25) is in contact with the upper surface of the filter plate (21), and the outer end of the sweeping paddle (25) is located to the right of the lower surface of the support plate (16).
6. The anti-caking device for organic fertilizer production according to claim 1, characterized in that: The right end of the transmission channel (18) is located above the junction between the two crushing drums (5), and the front and rear end blocks of the baffle (8) are closely attached to the front and rear outer surfaces of the baffle (14).
7. The anti-caking device for organic fertilizer production according to claim 1, characterized in that: The lowest point of the first opening (17) is flush with the upper surface of the filter plate (21), and the lowest point of the first opening (17) is higher than the highest point of the crushing drum (5), so that the transmission channel (18) is in a state of left high and right low.