Multifunctional spraying and shower coating all-in-one machine
Patent Information
- Application Number
- CN202422736062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-11
AI Technical Summary
[0003]现有的作业方式采人工浸涂,劳动强度大且模型采用泡沫制作,并有多件粘接成的模型簇,容易导致模型变形,造成模型损坏,刷涂过程中会有涂料流淌到地面,一方面造成涂料浪费,另一方面破坏工作环景的整洁度,模型涂刷完成需要涂料流平的过程,浸涂完成直接将模型放置到烘干架会有涂料流淌到地面上,造成涂料浪费和破坏地面环境,因此提出一种多功能喷涂淋涂一体机来解决上述出现的问题
[0013]1、本实用新型提供一种多功能喷涂淋涂一体机,采用盛放机构、置料斗、支架、活动篦板、活动挡板、涂料流回池、涂料流平架、涂料回收池、安装板、固定板、转轴、移动轮的配合,通过支架和活动篦板使整个装置可以实现的对模型喷涂淋涂的不同作业,可以根据模型大小决定采用喷涂或者淋涂,将小件模型放入置料斗内浸涂或者放置在活动篦板的顶面通过喷涂机构进行喷涂,在喷涂淋涂的过程中,可以将活动挡板调节到合适角度,使喷涂淋涂的过程中涂料不会飞溅到置料斗外部,在进行浸涂的时候可以取下活动篦板,使模型直接放入置料斗的内部,使置料斗内部的涂料与模型接触,可以通过固定板和转轴和移动轮的配合将该装置移动到合适位置,完成浸涂作业后将浸涂或喷涂完毕的模型放置在涂料流平架的顶面,模型表面的涂料会在重力的影响下流平,多余的涂料会流入涂料流回池的内部,经过涂料流回池的斜坡滑入置料斗的内部,并通过涂料回收池重新会到喷涂机构的内部,提高了装置使用的适应性。
Smart Images

Figure CN223543242U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lost foam coating technology, specifically to a multi-functional spray coating integrated machine. Background Technology
[0002] In lost-mold casting, to improve the surface quality of castings, a layer of refractory material is usually applied to the surface of the foam mold. Two to three coats are needed to achieve the required thickness. This material supports and protects the foam mold, prevents liquid metal from seeping into the sand and causing sand adhesion, absorbs pyrolysis products, allows pyrolysis gases to pass through the coating, maintains the integrity of the cavity gaps formed after the foam mold pyrolysis, and prevents the heat of the liquid metal from dissipating too quickly. This reduces the surface roughness of the casting, ensures casting accuracy, and reduces or prevents defects such as sand adhesion, sand holes, porosity, metal penetration, cold shuts, incomplete pouring, and carbon buildup.
[0003] The existing method of manual dip coating is labor-intensive. The models are made of foam and are made of multiple glued model clusters, which can easily lead to model deformation and damage. During the brushing process, paint will flow onto the ground, which will not only waste paint, but also damage the cleanliness of the work environment. After the model is finished painting, the paint needs to be leveled. If the model is placed directly on the drying rack after dip coating, paint will flow onto the ground, which will waste paint and damage the ground environment. Therefore, a multi-functional spray coating and curtain coating integrated machine is proposed to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a multi-functional spray coating and curtain coating integrated machine to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] A multi-functional spray coating integrated machine includes a holding mechanism, a spraying mechanism is provided at one end of the top surface of the holding mechanism, the holding mechanism includes a moving wheel, a rotating shaft is rotatably connected to the outer surface of the moving wheel, a fixed plate is rotatably connected to the top surface of the rotating shaft, a material hopper is fixedly connected to the top surface of the fixed plate, and the number of fixed plates is four, which are neatly arranged on the bottom surface of the material hopper.
[0007] A further improvement of this utility model is that: a bracket is fixedly connected to the inner side of the hopper, and the number of brackets is two, with the other bracket fixedly connected to the other side of the hopper.
[0008] A further improvement of this utility model is that: a movable grate is movably connected to the top surface of the support, a movable baffle is movably connected to one side of the top surface of the hopper, and a paint recycling tank is provided on the other side of the interior of the hopper.
[0009] A further improvement of the present invention is that: a paint return tank is fixedly connected to the side of the hopper, a paint leveling frame is fixedly connected to the top surface of the paint return tank, and an installation plate is fixedly connected to the other side of the hopper.
[0010] A further improvement of the present invention is that the spraying mechanism includes a recovery pipe, the recovery pipe is fixedly connected to the output end of the paint recovery tank, the output end of the recovery pipe is fixedly connected to a water pump, the water pump is fixedly connected to the side of the material hopper, the output end of the water pump is fixedly connected to a water valve, and the output end of the water valve is fixedly connected to a material conveying pipe.
[0011] A further improvement of this utility model is that: a feed inlet is fixedly connected to the side of the conveying pipe, a paint storage bin is fixedly connected to the side of the feed inlet, the paint storage bin is fixedly connected to the top surface of the mounting plate, a top cover is fixedly connected to the top surface of the paint storage bin, and a discharge valve is fixedly connected to the output end of the paint storage bin.
[0012] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0013] 1. This utility model provides a multi-functional spraying and coating integrated machine, which adopts a container mechanism, a hopper, a support, a movable grate, a movable baffle, a paint return tank, a paint leveling frame, a paint recovery tank, a mounting plate, a fixing plate, a rotating shaft, and moving wheels. Through the support and movable grate, the entire device can perform different spraying and coating operations on models. The choice between spraying or coating can be determined based on the model size. Small models can be placed in the hopper for immersion coating or placed on the top surface of the movable grate for spraying by the spraying mechanism. During the spraying and coating process, the movable baffle can be adjusted to a suitable angle to ensure smooth operation. The paint will not splash outside the hopper. During dip coating, the movable grate can be removed so that the model can be placed directly into the hopper, allowing the paint inside the hopper to contact the model. The device can be moved to a suitable position by using a fixed plate, a rotating shaft, and moving wheels. After the dip coating operation is completed, the dip-coated or spray-coated model is placed on the top surface of the paint leveling frame. The paint on the model surface will level under the influence of gravity, and excess paint will flow into the paint return pool. After passing through the slope of the paint return pool, it will slide into the hopper and return to the spraying mechanism through the paint recovery pool, improving the adaptability of the device.
[0014] 2. This utility model provides a multi-functional spraying and coating integrated machine, which adopts the cooperation of a spraying mechanism, a recovery pipe, a water pump, a water valve, a paint storage bin, a discharge valve, a top cover, a feed inlet, and a conveying pipe. The spraying mechanism can be installed on the side of the hopper through the mounting plate, and paint can be added directly to the inside of the paint storage bin through the top cover. A spray gun can be connected to the outer surface of the discharge valve so that the paint can be evenly sprayed onto the model surface through the spray gun. When there is excess paint in the hopper, the excess paint can be pumped to the inside of the paint storage bin for recycling through the cooperation of the recovery pipe and the water pump, which improves the adaptability of the device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the holding mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the bottom structure of the holding mechanism of this utility model;
[0018] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model.
[0019] In the diagram: 1. Holding mechanism; 11. Hopper; 12. Support; 13. Movable grate; 14. Movable baffle; 15. Paint return tank; 16. Paint leveling frame; 17. Paint recovery tank; 18. Mounting plate; 19. Fixing plate; 110. Rotating shaft; 111. Casters; 2. Spraying mechanism; 21. Recovery pipe; 22. Water pump; 23. Water valve; 24. Paint storage bin; 25. Discharge valve; 26. Top cover; 27. Inlet; 28. Conveying pipe. Detailed Implementation
[0020] The present invention will be further described in detail below with reference to embodiments:
[0021] Example 1
[0022] like Figure 1-4 As shown, this utility model provides a multi-functional spray coating integrated machine, including a holding mechanism 1. A spraying mechanism 2 is provided at one end of the top surface of the holding mechanism 1. The holding mechanism 1 includes a moving wheel 111. A rotating shaft 110 is rotatably connected to the outer surface of the moving wheel 111. A fixing plate 19 is rotatably connected to the top surface of the rotating shaft 110. A material hopper 11 is fixedly connected to the top surface of the fixing plate 19. There are four fixing plates 19, which are neatly arranged on the bottom surface of the material hopper 11. A bracket 12 is fixedly connected to the inner side of the material hopper 11. There are two brackets 12, and the other bracket 12 is fixedly connected to the other inner side of the material hopper 11.
[0023] In this embodiment, the bracket 12 and the movable grate 13 enable the entire device to perform different spraying and coating operations on the model. The choice between spraying or coating can be determined based on the size of the model. Small models can be placed in the hopper 11 for immersion coating or placed on the top surface of the movable grate 13 for spraying by the spraying mechanism 2. During the spraying and coating process, the movable baffle 14 can be adjusted to a suitable angle to prevent paint from splashing outside the hopper 11. When immersion coating is performed, the movable grate 13 can be removed so that the model can be placed directly into the hopper 11, allowing the paint inside the hopper 11 to contact the model. The device can be moved to a suitable position by the cooperation of the fixed plate 19, the rotating shaft 110, and the moving wheels 111.
[0024] Example 2
[0025] like Figure 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a movable grate plate 13 is movably connected to the top surface of the support 12, a movable baffle 14 is movably connected to one side of the top surface of the hopper 11, a paint recycling tank 17 is provided on the other side of the interior of the hopper 11, a paint return tank 15 is fixedly connected to the side of the hopper 11, a paint leveling frame 16 is fixedly connected to the top surface of the interior of the paint return tank 15, and an installation plate 18 is fixedly connected to the other side of the hopper 11.
[0026] In this embodiment, after the dip coating operation is completed, the dip-coated or spray-coated model is placed on the top surface of the paint leveling frame 16. The paint on the surface of the model will level under the influence of gravity. Excess paint will flow into the paint return pool 15, slide into the hopper 11 through the slope of the paint return pool 15, and return to the spraying mechanism 2 through the paint recycling pool 17.
[0027] Example 3
[0028] like Figure 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the spraying mechanism 2 includes a recovery pipe 21, which is fixedly connected to the output end of the paint recovery tank 17. A water pump 22 is fixedly connected to the output end of the recovery pipe 21. The water pump 22 is fixedly connected to the side of the material hopper 11. A water valve 23 is fixedly connected to the output end of the water pump 22. A conveying pipe 28 is fixedly connected to the output end of the water valve 23. An inlet 27 is fixedly connected to the side of the conveying pipe 28. A paint storage chamber 24 is fixedly connected to the side of the inlet 27. The paint storage chamber 24 is fixedly connected to the top surface of the mounting plate 18. A top cover 26 is fixedly connected to the top surface of the paint storage chamber 24. A discharge valve 25 is fixedly connected to the output end of the paint storage chamber 24.
[0029] In this embodiment, the spraying mechanism 2 can be installed on the side of the hopper 11 via the mounting plate 18, and the paint can be added directly to the inside of the paint storage chamber 24 via the top cover 26. A spray gun can be connected to the outer surface of the discharge valve 25 so that the paint can be sprayed evenly onto the model surface. When there is excess paint inside the hopper 11, the excess paint can be pumped into the paint storage chamber 24 for recycling through the cooperation of the recovery pipe 21 and the water pump 22 via the conveying pipe 28.
[0030] The working principle of this multi-functional spray coating and spray painting machine will be explained in detail below.
[0031] like Figure 1-4 As shown, paint is added to the paint storage bin 24 by opening the top cover 26. Depending on the size of the actual model, spraying or dipping can be selected. When the model is small, dipping or spraying / spraying can be chosen. When spraying / spraying is selected, the model is placed on the top surface of the movable grate 13, reducing the worker's bending angle and ensuring the paint is evenly applied to the model surface. Adjusting the model ensures its surface is completely coated with paint. During spraying / spraying, the movable baffle 14 can be adjusted to a suitable angle to prevent paint from splashing outside the hopper 11. When the model is large, the movable grate 13 is removed, allowing the model to be placed directly into the hopper 11. The paint inside the hopper 11 comes into contact with the model, and spraying technology is used at the same time to speed up the coating process. After the dip coating operation is completed, the dip-coated or spray-coated model is placed on the top surface of the paint leveling rack 16. The paint on the model surface will level under the influence of gravity. Excess paint will flow into the paint return pool 15 and slide into the hopper 11 through the slope of the paint return pool 15. It will then return to the spraying mechanism 2 through the paint recovery pool 17. When there is excess paint in the hopper 11, the excess paint can be pumped to the paint storage bin 24 through the conveying pipe 28 for recycling through the cooperation of the recovery pipe 21 and the water pump 22.
[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A multi-functional spray coating and curtain coating integrated machine, comprising a holding mechanism (1), characterized in that: It includes a holding mechanism (1), and a spraying mechanism (2) is provided at one end of the top surface of the holding mechanism (1). The holding mechanism (1) includes a moving wheel (111), the outer surface of the moving wheel (111) is rotatably connected to a rotating shaft (110), the top surface of the rotating shaft (110) is rotatably connected to a fixed plate (19), the top surface of the fixed plate (19) is fixedly connected to a feeding hopper (11), the number of fixed plates (19) is four, and the four fixed plates (19) are neatly arranged on the bottom surface of the feeding hopper (11).
2. The multi-functional spray coating and curtain coating integrated machine according to claim 1, characterized in that: The inner side of the hopper (11) is fixedly connected to a bracket (12), and there are two brackets (12), with the other bracket (12) fixedly connected to the other side of the inner side of the hopper (11).
3. The multi-functional spray coating and curtain coating integrated machine according to claim 2, characterized in that: The top surface of the support (12) is movably connected to a movable grate (13), and one side of the top surface of the hopper (11) is movably connected to a movable baffle (14). The other side of the interior of the hopper (11) is provided with a paint recycling tank (17).
4. The multi-functional spray coating and curtain coating integrated machine according to claim 3, characterized in that: The side of the hopper (11) is fixedly connected to a paint return tank (15), the top surface of the paint return tank (15) is fixedly connected to a paint leveling frame (16), and the other side of the hopper (11) is fixedly connected to an installation plate (18).
5. The multi-functional spray coating and curtain coating integrated machine according to claim 1, characterized in that: The spraying mechanism (2) includes a recovery pipe (21), which is fixedly connected to the output end of the paint recovery tank (17). A water pump (22) is fixedly connected to the output end of the recovery pipe (21). The water pump (22) is fixedly connected to the side of the material hopper (11). A water valve (23) is fixedly connected to the output end of the water pump (22). A material conveying pipe (28) is fixedly connected to the output end of the water valve (23).
6. The multi-functional spray coating and curtain coating integrated machine according to claim 5, characterized in that: The feed pipe (28) is fixedly connected to a feed inlet (27) on its side. The feed inlet (27) is fixedly connected to a paint storage bin (24) on its side. The paint storage bin (24) is fixedly connected to the top surface of the mounting plate (18). The top surface of the paint storage bin (24) is fixedly connected to a top cover (26). The output end of the paint storage bin (24) is fixedly connected to a discharge valve (25).