Rust removal and paint spraying integrated equipment for steel members

Abstract

The utility model discloses a derusting and paint spraying integrated device for steel members, which belongs to the technical field of steel member processing and comprises a bottom plate and a polishing component mounted on the bottom plate, a paint spraying component, a plurality of supporting components and a lifting component are mounted on the bottom plate, and a turntable is rotatably mounted on the supporting components. A third hydraulic telescopic rod is installed on the rotating disc, a clamping plate is installed at the output end of the third hydraulic telescopic rod, a guide rod is installed on the rotating disc, connecting rods are installed on the two sides of the clamping plate, a guide plate is installed at one end of each connecting rod, and guide holes matched with the guide rods are formed in the guide plate. A second motor is arranged, a third hydraulic telescopic rod is started to drive a clamping plate to move so that a steel member can be clamped, the second motor is arranged, the second motor is started to drive a rotating disc to rotate so that the steel member can be turned over conveniently, and rust removal and paint spraying can be conveniently conducted on multiple faces of the steel member.

Description

Technical Field

[0001] This utility model relates to an integrated rust removal and painting equipment, and in particular to an integrated rust removal and painting equipment for steel components, belonging to the field of steel component processing technology. Background Technology

[0002] Steel components refer to composite steel structural components made of steel plates, angle steel, channel steel, I-beams, welded or hot-rolled H-beams, cold-bent or welded and connected by connectors, capable of bearing and transmitting loads. They have comprehensive advantages such as light weight, factory manufacturing, quick installation, short construction period, good seismic performance, fast investment recovery, and less environmental pollution. Their load-bearing capacity affects the quality of steel structure engineering construction and is an indispensable part of steel structure engineering construction. During the processing of steel components, due to the long-term placement of some steel components, rust will appear on the surface of the steel components. Before processing, it is necessary to remove the rust and spray a layer of protective paint on the surface of the steel components.

[0003] However, existing integrated rust removal and painting equipment for steel components cannot easily rotate the steel components during actual use, making it difficult to remove rust and paint multiple sides of the steel components. Utility Model Content

[0004] The main purpose of this utility model is to solve the problem of steel components not being easy to flip, and to provide an integrated equipment for rust removal and painting of steel components.

[0005] The objective of this utility model can be achieved by adopting the following technical solution:

[0006] An integrated rust removal and painting equipment for steel components includes a base plate and a grinding assembly mounted on the base plate. A painting assembly is mounted on the base plate. Multiple support assemblies and a lifting assembly are also mounted on the base plate. A turntable is rotatably mounted on each support assembly. A third hydraulic telescopic rod is mounted on the turntable. A clamping plate is mounted at the output end of the third hydraulic telescopic rod. A guide rod is mounted on the turntable. Connecting rods are mounted on both sides of the clamping plate. A guide plate is mounted at one end of each connecting rod. The guide plate has guide holes that cooperate with the guide rods. A side rod is mounted on one of the support assemblies. A side plate is mounted at one end of the side rod. A second motor is mounted on the side plate, and the output end of the second motor is connected to one of the turntables.

[0007] Preferably, the grinding assembly includes a support leg, a top block, a longitudinal electric slide rail, a transverse electric slide rail, a second hydraulic telescopic rod, a connecting plate, a connecting column, a first motor, and a grinding disc. The support leg is mounted on the base plate, the top block is mounted on the top of the support leg, the longitudinal electric slide rail is mounted on the top block, the transverse electric slide rail is mounted on the longitudinal electric slide rail, the second hydraulic telescopic rod is mounted on the transverse electric slide rail, the output end of the second hydraulic telescopic rod is mounted on the connecting plate, the bottom of the connecting plate is connected to the connecting column, the bottom of the connecting column is connected to another connecting plate, the bottom of the connecting plate is mounted on the first motor, and the output end of the first motor is mounted on the grinding disc.

[0008] Preferably, the painting assembly includes a protective component, a paint tank, a delivery pump, a delivery pipe, a feed pipe, a fourth hydraulic telescopic rod, a liquid storage tank, and spray nozzles. The protective component is mounted on the base plate, and the fourth hydraulic telescopic rod is installed inside the protective component. The output end of the fourth hydraulic telescopic rod is equipped with a liquid storage tank, and multiple spray nozzles are mounted on the liquid storage tank. The paint tank is mounted on the base plate, and the delivery pump is mounted on the top of the paint tank. The input end of the delivery pump is connected to the paint tank through the feed pipe, and the output end of the delivery pump is connected to the liquid storage tank through the delivery pipe. An observation window is installed on the paint tank, and a feeding pipe is installed on the top of the paint tank. A pipe cap is threadedly connected to the top of the feeding pipe.

[0009] Preferably, the protective assembly includes a protective box, a protective plate, and support columns. Multiple support columns are installed on the base plate, one end of each support column is connected to the protective box, the protective plate is slidably installed on the protective box, and the fourth hydraulic telescopic rod is installed inside the protective box.

[0010] Preferably, a slider is installed on the protective plate, and a groove is provided on the protective box to cooperate with the slider.

[0011] Preferably, the slider is a T-shaped slider and the groove is a T-shaped groove.

[0012] Preferably, the support assembly includes a support rod and a support plate, the support rod is mounted on the base plate, one end of the support rod is connected to the support plate, and a turntable is rotatably mounted on the support plate.

[0013] Preferably, a rotating block is installed on the turntable, and a rotating groove that cooperates with the rotating block is provided on the support plate.

[0014] Preferably, the lifting assembly includes a first hydraulic telescopic rod and a support plate, the first hydraulic telescopic rod is mounted on the base plate, and the support plate is mounted on the output end of the first hydraulic telescopic rod.

[0015] The beneficial technical effects of this utility model are as follows:

[0016] 1. The integrated steel component rust removal and painting equipment of this utility model can clamp the steel component by setting a second motor and starting the third hydraulic telescopic rod to move the clamping plate. The second motor can also rotate the turntable to facilitate the flipping of the steel component, which can facilitate rust removal and painting on multiple sides of the steel component.

[0017] 2. By setting a first hydraulic telescopic rod, the first hydraulic telescopic rod is activated to drive the pallet to rise, which can support and lift the steel components during the grinding of the steel components. By setting a guide rod and a guide plate to cooperate with each other, the clamping plate can be guided and limited. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rotating block structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the delivery pump structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the nozzle structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the protective plate structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the turntable structure of this utility model.

[0024] In the diagram: 1. Base plate; 2. Support leg; 3. First hydraulic telescopic rod; 4. Top block; 5. Longitudinal electric slide rail; 6. Transverse electric slide rail; 7. Second hydraulic telescopic rod; 8. Connecting plate; 9. First motor; 10. Grinding disc; 11. Side plate; 12. Side rod; 13. Second motor; 14. Support plate; 15. Support rod; 16. Turntable; 17. Third hydraulic telescopic rod; 18. Guide rod; 19. Guide plate; 20. Clamping plate; 21. Connecting rod; 22. Protective box; 23. Protective plate; 24. Support column; 25. Slider; 26. Rotating block; 27. Paint tank; 28. Observation window; 29. ​​Feeding pipe; 30. Conveying pump; 31. Conveying pipe; 32. Feeding pipe; 33. Fourth hydraulic telescopic rod; 34. Liquid storage tank; 35. Spray head; 36. Support plate; 37. Connecting column. Detailed Implementation

[0025] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.

[0026] like Figures 1-6 As shown, the integrated rust removal and painting equipment for steel components provided in this embodiment includes a base plate 1 and a grinding assembly mounted on the base plate 1. A painting assembly is mounted on the base plate 1, multiple support assemblies are mounted on the base plate 1, and a lifting assembly is mounted on the base plate 1. A turntable 16 is rotatably mounted on the support assembly, and a third hydraulic telescopic rod 17 is mounted on the turntable 16. A clamping plate 20 is mounted on the output end of the third hydraulic telescopic rod 17. A guide rod 18 is mounted on the turntable 16, and connecting rods 21 are mounted on both sides of the clamping plate 20. A guide plate 19 is mounted on one end of the connecting rod 21, and a guide hole that cooperates with the guide rod 18 is opened on the guide plate 19. A side rod 12 is mounted on one of the support assemblies, and a side plate 11 is mounted on one end of the side rod 12. A second motor 13 is mounted on the side plate 11. The output end of 3 is connected to one of the turntables 16. By setting a second motor 13, the third hydraulic telescopic rod 17 is started to drive the clamping plate 20 to move, which can clamp the steel component. By setting a second motor 13, the second motor 13 is started to drive the turntable 16 to rotate, which can facilitate the flipping of the steel component and facilitate the rust removal and painting of multiple sides of the steel component. The lifting component includes a first hydraulic telescopic rod 3 and a support plate 36. The first hydraulic telescopic rod 3 is installed on the base plate 1. The output end of the first hydraulic telescopic rod 3 is installed with a support plate 36. By setting a first hydraulic telescopic rod 3, the first hydraulic telescopic rod 3 is started to drive the support plate 36 to rise, which can support and lift the steel component when grinding the steel component. By setting a guide rod 18 and a guide plate 19 to cooperate with each other, the clamping plate 20 can be guided and limited.

[0027] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the grinding assembly includes a support leg 2, a top block 4, a longitudinal electric slide rail 5, a transverse electric slide rail 6, a second hydraulic telescopic rod 7, a connecting plate 8, a connecting column 37, a first motor 9, and a grinding disc 10. The support leg 2 is mounted on the base plate 1. The top block 4 is mounted on the top of the support leg 2. The longitudinal electric slide rail 5 is mounted on the top block 4. The transverse electric slide rail 6 is mounted on the longitudinal electric slide rail 5. The second hydraulic telescopic rod 7 is mounted on the transverse electric slide rail 6. The connecting plate 8 is mounted on the output end of the second hydraulic telescopic rod 7. The bottom of the connecting plate 8 is connected to the connecting column 37. The bottom of the connecting column 37 is connected to... Another connecting plate 8 is connected, and a first motor 9 is installed at the bottom of the connecting plate 8. A grinding disc 10 is installed at the output end of the first motor 9. When the second hydraulic telescopic rod 7 is activated, it drives the first motor 9 to descend. The first motor 9 then drives the grinding disc 10 to rotate, which can grind the surface of the steel component. By setting the longitudinal electric slide rail 5 and the transverse electric slide rail 6 in cooperation, it is easy to move the grinding disc 10 and adjust the grinding position of the grinding disc 10. The painting assembly includes a protective assembly, a paint tank 27, a delivery pump 30, a delivery pipe 31, a feed pipe 32, and a fourth hydraulic telescopic rod. 33. A liquid storage tank 34 and spray nozzles 35 are installed on the base plate 1. A protective assembly is installed inside the protective assembly, and a fourth hydraulic telescopic rod 33 is installed inside the protective assembly. The output end of the fourth hydraulic telescopic rod 33 is connected to the liquid storage tank 34. Multiple spray nozzles 35 are installed on the liquid storage tank 34. A paint tank 27 is installed on the base plate 1. A delivery pump 30 is installed on the top of the paint tank 27. The input end of the delivery pump 30 is connected to the paint tank 27 through a feed pipe 32, and the output end of the delivery pump 30 is connected to the liquid storage tank 34 through a delivery pipe 31. An observation window 28 is installed on the paint tank 27, and a [missing information - likely a device or component] is installed on the top of the paint tank 27. The feeding pipe 29 has a pipe cap threaded to its top. A conveying pump 30 is installed. When the pump is started, the paint liquid in the paint tank 27 is drawn out through the feed pipe 32 and transported to the storage tank 34 through the conveying pipe 31. The fourth hydraulic telescopic rod 33 is activated, which drives the nozzle 35 to move closer to the steel component. The nozzle 35 sprays the paint liquid in the storage tank 34, which facilitates the painting process on the steel component. An observation window 28 is provided to facilitate the observation of the remaining amount of paint liquid in the paint tank 27. The feeding pipe 29 can be opened by rotating and removing the pipe cap, which allows paint liquid to be added to the paint tank 27.

[0028] In this embodiment, as Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the protective assembly includes a protective box 22, a protective plate 23, and support columns 24. Multiple support columns 24 are installed on the base plate 1, with one end of each support column 24 connected to the protective box 22. The protective plate 23 is slidably installed on the protective box 22. A fourth hydraulic telescopic rod 33 is installed inside the protective box 22. By setting the protective box 22 and the protective plate 23 to cooperate with each other, the nozzle 35 can be protected during grinding, preventing the waste generated during grinding from damaging the nozzle 35. A slider 25 is installed on the protective plate 23, and a groove is provided on the protective box 22 to cooperate with the slider 25. By setting the slider 25 to slide in the groove, the protective plate 23 can be slidably moved to open the nozzle 35. The slider 25 is a T-shaped slider, and the groove is a T-shaped groove. By setting the slider 25 to be a T-shaped slider and the groove to cooperate with each other, the nozzle 35 can be easily guided and limited.

[0029] In this embodiment, as Figure 1 , Figure 2 and Figure 6 As shown, the support assembly includes a support rod 15 and a support plate 14. The support rod 15 is installed on the base plate 1, and one end of the support rod 15 is connected to the support plate 14. A turntable 16 is rotatably installed on the support plate 14. By setting the support rod 15 and the support plate 14, the turntable 16 can be easily supported. A rotating block 26 is installed on the turntable 16. A rotating groove that cooperates with the rotating block 26 is opened on the support plate 14. By setting the rotating block 26 to be rotatably connected to the rotating groove, the turntable 16 can be easily rotated on the support plate 14.

[0030] In this embodiment, as Figures 1-6 As shown in the figure, the working process of the integrated rust removal and painting equipment for steel components provided in this embodiment is as follows:

[0031] Step 1: The third hydraulic telescopic rod 17 is activated, which moves the clamping plate 20 to clamp the steel component. The first hydraulic telescopic rod 3 is activated, which raises the support plate 36 to support the steel component. The first motor 9 is activated, which rotates the grinding disc 10. The second hydraulic telescopic rod 7 is activated, which lowers the grinding disc 10 to approach the steel component. The longitudinal electric slide rail 5 and the transverse electric slide rail 6 are activated, which move the grinding disc 10 to grind the steel component. The first hydraulic telescopic rod 3 is activated, which moves the support plate 36 away from the steel component. The second motor 13 is activated, which flips the steel component.

[0032] Step 2: Slide the protective plate 23, and the slider 25 slides in the groove to open the protective box 22. The delivery pump 30 starts and draws the paint from the paint tank 27 through the feed pipe 32, and delivers it to the storage tank 34 through the delivery pipe 31. The fourth hydraulic telescopic rod 33 starts and drives the nozzle 35 to move closer to the steel component. The nozzle 35 sprays the paint from the storage tank 34 to paint the steel component.

[0033] In summary, in this embodiment, the integrated steel component rust removal and painting equipment, by setting a second motor 13 and a third hydraulic telescopic rod 17 to drive the clamping plate 20 to move, can clamp the steel component. The second motor 13, when activated, drives the turntable 16 to rotate, facilitating the flipping of the steel component and enabling rust removal and painting on multiple sides. The first hydraulic telescopic rod 3, when activated, drives the support plate 36 to rise, supporting and lifting the steel component during grinding. The guide rod 18 and guide plate 19, working together, guide and limit the clamping plate 20. The second hydraulic telescopic rod 7, when activated, drives the first motor 9 to descend, and the first motor 9, when activated, drives the grinding disc 10 to rotate, grinding the surface of the steel component. The longitudinal electric slide rail 5 and the transverse electric slide rail 6, working together, facilitate the movement of the grinding disc 10 and allow adjustment of its grinding position. A conveying pump 30, when activated, feeds material through the feed pipe... 32. Paint is drawn from the paint tank 27 and transported to the storage tank 34 through the delivery pipe 31. The fourth hydraulic telescopic rod 33 is activated, driving the nozzle 35 to move closer to the steel component. The nozzle 35 sprays the paint from the storage tank 34, facilitating the painting process on the steel component. The observation window 28 allows for easy observation of the remaining amount of paint in the paint tank 27. Rotating the disassembly cap opens the feeding pipe 29, allowing for the addition of paint to the paint tank 27. The protective box 22 and the protective plate 23 work together to facilitate the sanding process. The nozzle 35 is protected to prevent the waste generated during grinding from damaging it. The sliding block 25 is slidably connected to the slide groove, which facilitates the sliding of the protective plate 23 to open the nozzle 35. The T-shaped slider 25, which works in conjunction with the T-shaped slide groove, facilitates the guidance and limiting of the nozzle 35. The support rod 15 and the support plate 14 facilitate the support of the turntable 16. The rotating block 26 is rotatably connected to the rotating groove, which facilitates the rotation of the turntable 16 on the support plate 14.

[0034] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0035] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0036] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An integrated rust removal and painting equipment for steel components, characterized in that, The system includes a base plate (1) and a grinding assembly mounted on the base plate (1). A painting assembly is mounted on the base plate (1). Multiple support assemblies are mounted on the base plate (1). A lifting assembly is mounted on the base plate (1). A turntable (16) is rotatably mounted on the support assemblies. A third hydraulic telescopic rod (17) is mounted on the turntable (16). A clamping plate (20) is mounted at the output end of the third hydraulic telescopic rod (17). A guide rod (18) is mounted on the turntable (16). Connecting rods (21) are installed on both sides of the clamping plate (20). A guide plate (19) is installed at one end of the connecting rod (21). A guide hole that cooperates with the guide rod (18) is opened on the guide plate (19). A side rod (12) is installed on one of the support components. A side plate (11) is installed at one end of the side rod (12). A second motor (13) is installed on the side plate (11). The output end of the second motor (13) is connected to one of the turntables (16).

2. The integrated rust removal and painting equipment for steel components according to claim 1, characterized in that, The grinding assembly includes a support leg (2), a top block (4), a longitudinal electric slide rail (5), a transverse electric slide rail (6), a second hydraulic telescopic rod (7), a connecting plate (8), a connecting column (37), a first motor (9), and a grinding disc (10). The support leg (2) is mounted on the base plate (1). The top block (4) is mounted on the top of the support leg (2). The longitudinal electric slide rail (5) is mounted on the top block (4). The transverse electric slide rail (6) is mounted on the longitudinal electric slide rail (5). The second hydraulic telescopic rod (7) is mounted on the transverse electric slide rail (6). The output end of the second hydraulic telescopic rod (7) is mounted on the connecting plate (8). The bottom of the connecting plate (8) is connected to the connecting column (37). The bottom of the connecting column (37) is connected to another connecting plate (8). The bottom of the connecting plate (8) is mounted on the first motor (9). The output end of the first motor (9) is mounted on the grinding disc (10).

3. The integrated rust removal and painting equipment for steel components according to claim 1, characterized in that, The painting assembly includes a protective assembly, a paint tank (27), a delivery pump (30), a delivery pipe (31), a feed pipe (32), a fourth hydraulic telescopic rod (33), a liquid storage tank (34), and spray nozzles (35). The protective assembly is installed on the base plate (1). The fourth hydraulic telescopic rod (33) is installed inside the protective assembly. The output end of the fourth hydraulic telescopic rod (33) is installed with a liquid storage tank (34). Multiple spray nozzles (35) are installed on the liquid storage tank (34). The base plate (1) A paint tank (27) is installed on the top of the paint tank (27). A delivery pump (30) is installed on the top of the paint tank (27). The input end of the delivery pump (30) is connected to the paint tank (27) through a feed pipe (32). The output end of the delivery pump (30) is connected to the storage tank (34) through a delivery pipe (31). An observation window (28) is installed on the paint tank (27). A feeding pipe (29) is installed on the top of the paint tank (27). A pipe cap is threaded onto the top of the feeding pipe (29).

4. The integrated rust removal and painting equipment for steel components according to claim 3, characterized in that, The protective assembly includes a protective box (22), a protective plate (23), and support columns (24). Multiple support columns (24) are installed on the base plate (1). One end of each support column (24) is connected to the protective box (22). The protective plate (23) is slidably installed on the protective box (22). The fourth hydraulic telescopic rod (33) is installed inside the protective box (22).

5. The integrated rust removal and painting equipment for steel components according to claim 4, characterized in that, A slider (25) is installed on the protective plate (23), and a groove is provided on the protective box (22) to cooperate with the slider (25).

6. The integrated rust removal and painting equipment for steel components according to claim 5, characterized in that, The slider (25) is a T-shaped slider, and the groove is a T-shaped groove.

7. The integrated rust removal and painting equipment for steel components according to claim 1, characterized in that, The support assembly includes a support rod (15) and a support plate (14). The support rod (15) is installed on the base plate (1). One end of the support rod (15) is connected to the support plate (14). A turntable (16) is rotatably installed on the support plate (14).

8. The integrated rust removal and painting equipment for steel components according to claim 7, characterized in that, A rotating block (26) is installed on the turntable (16), and a rotating groove that cooperates with the rotating block (26) is opened on the support plate (14).

9. The integrated rust removal and painting equipment for steel components according to claim 1, characterized in that, The lifting assembly includes a first hydraulic telescopic rod (3) and a support plate (36). The first hydraulic telescopic rod (3) is installed on the base plate (1), and the support plate (36) is installed at the output end of the first hydraulic telescopic rod (3).

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