Two-component three-proofing glue injection equipment for automobile sensor
By designing a two-component conformal coating injection device for automotive sensors, and utilizing a metering pump, vacuum tube, and mixing system, the problem of air residue during conformal coating filling was solved, achieving precise mixing and high-quality conformal coating application.
Patent Information
- Application Number
- CN202422556942.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In existing technologies, when manually filling conformal adhesive with a dispensing valve, air is easily left behind, leading to bubble formation, which affects product quality and results in inaccurate mixing ratios.
Design a two-component, three-stage adhesive filling device for automotive sensors, comprising an A-type adhesive tank and a B-type adhesive tank, which are connected to a metering pump and a mixing valve respectively. Equipped with a vacuum tube, a stirring motor, a liquid level sensor, and a filter, it ensures precise adhesive filling without air residue and accurate mixing ratio.
It achieves precise delivery and mixing of conformal adhesive, meeting the production process requirements of automotive sensors, ensuring product quality and appearance, and avoiding problems such as bubble formation and inaccurate proportioning.
Smart Images

Figure CN223543361U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glue injection machine technology, and relates to a two-component three-proof glue injection device for automotive sensors. Background Technology
[0002] Conformal adhesive is a high-performance protective material manufactured using advanced chemical synthesis and cross-linking technology. It possesses certain waterproof, moisture-proof, and dustproof characteristics (referred to as "three-proof"). These properties enable it to maintain the stability and reliability of electronic components, circuit boards, and other precision equipment under various harsh environmental conditions. Conformal adhesive is widely used in the automotive sensor field to prevent damage to automotive electronic systems from moisture, salt spray, and dust, ensuring driving safety and stability.
[0003] The conformal adhesive, through careful formulation and mixing in a two-component AB glue container, forms a coating material that can cure quickly at room temperature and provide protective performance. The two-component AB glue container is designed as a combination of two specific-sized integrated liquid storage tubes, depending on the commonly used fluid ratios. One liquid is the adhesive itself, and the other is the hardener. The two liquids are mixed in a certain ratio to harden and are used. It is mainly used as a container for storing adhesive in manual or pneumatic dispensing devices.
[0004] Currently, on-site operators use dispensing valves for manual filling. Air remains in the filled glue, which forms bubbles during the dispensing process. These bubbles directly affect the appearance and quality of the product, causing inaccurate mixing ratios of AB glue and resulting in product defects. Utility Model Content
[0005] To address the aforementioned problems in the existing technology, this application provides a two-component three-proof adhesive injection device for automotive sensors.
[0006] The technical solution of this utility model is as follows:
[0007] A two-component, three-stage adhesive injection device for automotive sensors includes an A-type adhesive tank and a B-type adhesive tank. The A-type adhesive tank is connected to an A-type raw material tank via a first conveying pipe. The A-type adhesive tank contains a first stirring shaft and a first stirring blade. The B-type adhesive tank is connected to a B-type raw material tank via a second conveying pipe. The B-type adhesive tank contains a second stirring shaft and a second stirring blade. The bottom of the A-type adhesive tank is connected to an A-type adhesive metering pump via a first valve. The A-type adhesive metering pump is connected to a two-liquid mixing valve via an A-type adhesive pipe. The bottom of the B-type adhesive tank is connected to a B-type adhesive metering pump via a second valve. The B-type adhesive metering pump is connected to the two-liquid mixing valve via a B-type adhesive pipe. The two-liquid mixing valve is equipped with a mixing pipe.
[0008] In a preferred embodiment of this utility model: a vacuum tube is connected between glue bucket A and glue bucket B, and the vacuum tube is connected to a vacuum pump.
[0009] As a preferred embodiment of this utility model: A glue bucket is equipped with a liquid level sensor, and B glue bucket is equipped with a liquid level sensor.
[0010] In a preferred embodiment of this utility model: stirring shaft one is assembled to stirring motor one, and stirring shaft two is assembled to stirring motor two.
[0011] In a preferred embodiment of this utility model: A filter is installed between the A glue tank and the first valve, and a second filter is installed between the B glue tank and the second valve.
[0012] As a preferred embodiment of this utility model: A glue bucket A has a viewing window one on its top, and B glue bucket B has a viewing window two on its top.
[0013] The beneficial effects of this utility model are:
[0014] This utility model discloses a two-component three-proof adhesive injection device for automotive sensors. It is equipped with an A-component metering pump and a B-component metering pump. By precisely controlling the rotor speed or adjusting the pump head specifications, the accuracy of the three-proof adhesive delivery can be achieved, meeting the stringent production process requirements of automotive sensors. The A-component metering pump is connected to a two-liquid mixing valve via an A-component pipe, and the B-component metering pump is connected to the two-liquid mixing valve via a B-component pipe. The two-liquid mixing valve is equipped with a mixing pipe. The A-component tank is connected to the A-component raw material tank via a first conveying pipe, and the B-component tank is connected to the B-component raw material tank via a second conveying pipe. When injecting the two-component three-proof adhesive into the automotive sensor, no air residue remains in the filled adhesive, and the A and B adhesives are accurately mixed, ensuring product quality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a two-component three-proof adhesive injection device for automotive sensors according to this utility model.
[0016] In the diagram: 1-Vacuum tube; 2-Stirring motor 1; 3-Feeding pipe 1; 4-Viewing window 1; 5-A glue tank; 6-Stirring shaft 1; 7-Stirring blade 1; 8-Level sensor 1; 9-A glue raw material tank; 10-Filter 1; 11-Valve 1; 12-A glue metering pump; 13-A glue hose; 14-Dual liquid mixing valve; 15-Mixing hose; 16-B glue hose; 17-B glue metering pump; 18-Valve 2; 19-Filter 2; 20-B glue raw material tank; 21-Level sensor 2; 22-Stirring blade 2; 23-Stirring shaft 2; 24-B glue tank; 25-Viewing window 2; 26-Feeding pipe 2; 27-Stirring motor 2; 28-Vacuum pump. Detailed Implementation
[0017] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0018] like Figure 1 As shown, a two-component three-stage adhesive injection device for automotive sensors includes an A-type adhesive tank 5 and a B-type adhesive tank 24. The A-type adhesive tank 5 is connected to an A-type adhesive raw material tank 9 via a feed pipe 3. The A-type adhesive tank 5 is equipped with a stirring shaft 6 and a stirring blade 7. The B-type adhesive tank 24 is connected to a B-type adhesive raw material tank 20 via a feed pipe 26. The B-type adhesive tank 24 is equipped with a stirring shaft 23 and a stirring blade 22. The bottom of the A-type adhesive tank 5 is connected to an A-type adhesive metering pump 12 via a valve 11. The A-type adhesive metering pump 12 is connected to a two-liquid mixing valve 14 via an A-type adhesive pipe 13. The bottom of the B-type adhesive tank 24 is connected to a B-type adhesive metering pump 17 via a valve 28. The B-type adhesive metering pump 17 is connected to the two-liquid mixing valve 14 via a B-type adhesive pipe 16. The two-liquid mixing valve 14 is equipped with a mixing pipe 15.
[0019] A vacuum tube 1 connects to glue tank A (5) and glue tank B (24), which in turn connects to a vacuum pump 28. The vacuum pump 28 can continuously and stably pump and discharge gas, suitable for applications requiring continuous operation. Glue tank A (5) is equipped with a liquid level sensor 1 (8), and glue tank B (24) is equipped with a liquid level sensor 21 (21), both offering advantages such as high precision, good stability, short response time, and high reliability. A stirring shaft 1 (6) is mounted on a stirring motor 1 (2), and a stirring shaft 2 (23) is mounted on a stirring motor 2 (27). The output power and speed of stirring motors 1 (2) and 2 (27) can be adjusted by controlling the opening of the inlet or outlet valves. A filter 10 is installed between glue tank A (5) and valve 11, and a filter 2 (19) is installed between glue tank B (24) and valve 2 (18). Filters 10 and 19 offer advantages such as high filtration precision and long service life. A viewing window 1 (4) is located on the top of glue tank A, and a viewing window 2 (25) is located on the top of glue tank B, facilitating observation.
[0020] In summary, this utility model provides a two-component three-proof adhesive injection device for automotive sensors. The A-adhesive metering pump and B-adhesive metering pump ensure accurate delivery of the three-proof adhesive, meeting the manufacturing process requirements of automotive sensors. The A-adhesive metering pump is connected to a two-liquid mixing valve via an A-adhesive tube, and the B-adhesive metering pump is connected to the two-liquid mixing valve via a B-adhesive tube. The two-liquid mixing valve is equipped with a mixing pipe. The A-adhesive tank is connected to the A-adhesive raw material tank via a first delivery pipe, and the B-adhesive tank is connected to the B-adhesive raw material tank via a second delivery pipe. During the injection of the two-component three-proof adhesive into the automotive sensor, no air residue remains in the filled adhesive, and the A and B adhesives are accurately mixed, ensuring product quality and providing convenience and reliability.
[0021] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, and for those of ordinary skill in the art, various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details.
Claims
1. A two-component three-component anti-adhesive injection device for automotive sensors, characterized in that: The container includes an A-type glue tank (5) and a B-type glue tank (24). The A-type glue tank (5) is connected to the A-type glue raw material tank (9) via a feed pipe (3). The A-type glue tank (5) is equipped with a stirring shaft (6) and a stirring blade (7). The B-type glue tank (24) is connected to the B-type glue raw material tank (20) via a feed pipe (26). The B-type glue tank (24) is equipped with a stirring shaft (23) and a stirring blade (22). The bottom of the A-type glue tank (5) is connected to the A-type glue metering pump (12) via a valve (11). The A-type glue metering pump (12) is connected to the dual-liquid mixing valve (14) via an A-type glue pipe (13). The bottom of the B-type glue tank (24) is connected to the B-type glue metering pump (17) via a valve (18). The B-type glue metering pump (17) is connected to the dual-liquid mixing valve (14) via a B-type glue pipe (16). The dual-liquid mixing valve (14) is equipped with a mixing pipe (15).
2. The two-component three-proof adhesive injection equipment for automotive sensors according to claim 1, characterized in that: A vacuum tube (1) is connected between the A glue container (5) and the B glue container (24), and the vacuum tube (1) is connected to the vacuum pump (28).
3. The two-component three-proof adhesive injection equipment for automotive sensors according to claim 1, characterized in that: The A-type glue container (5) is equipped with a liquid level sensor (8), and the B-type glue container (24) is equipped with a liquid level sensor (21).
4. The two-component three-proof adhesive injection equipment for automotive sensors according to claim 1, characterized in that: The first stirring shaft (6) is mounted on the first stirring motor (2), and the second stirring shaft (23) is mounted on the second stirring motor (27).
5. The two-component three-proof adhesive injection equipment for automotive sensors according to claim 1, characterized in that: A filter (10) is installed between the A glue tank (5) and valve one (11), and a filter two (19) is installed between the B glue tank (24) and valve two (18).
6. The two-component three-proof adhesive injection device for automotive sensors according to any one of claims 1-5, characterized in that: The top of the A glue bucket (5) is provided with a viewing window one (4), and the top of the B glue bucket (24) is provided with a viewing window two (25).