Photovoltaic panel cleaning equipment

By using drones to carry photovoltaic panel cleaning equipment with rinsing and clamping units, the safety risks and low efficiency of manual cleaning of photovoltaic panels at heights have been solved, achieving automated and efficient cleaning results.

CN223543580UActive Publication Date: 2025-11-14JIANGXI ZICHEN TECH CO LTD
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Patent Information

Application Number
CN202422720688.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-11-14
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing methods for cleaning photovoltaic panels rely on manual climbing, which poses safety risks, is inefficient, and makes it difficult to effectively remove surface debris.

Method used

The system utilizes drones carrying rinsing, camera, and clamping units. The drones are controlled by a remote terminal to move to the location of the photovoltaic panels, where they are cleaned using nozzles and foreign objects are picked up using the clamping unit. This reduces the risk of operators having to work at heights and improves cleaning efficiency.

Benefits of technology

This technology enables drones to automatically clean photovoltaic panels, reducing operational difficulty and safety risks, improving inspection and cleaning efficiency, and eliminating the need for manual climbing operations.

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Abstract

The utility model belongs to the technical field of photovoltaic panel maintenance, and discloses a photovoltaic panel cleaning device which comprises an unmanned aerial vehicle, a washing unit, a camera shooting unit and a clamping unit, and the unmanned aerial vehicle is configured to be in communication connection with a remote control terminal; the flushing unit comprises a water tank and a nozzle, the water tank is connected to the unmanned aerial vehicle, and the nozzle communicates with the water tank; the camera unit is connected to the water tank and / or the unmanned aerial vehicle, is configured to be in communication connection with the remote control terminal, and is used for shooting an image of the position of the photovoltaic panel; the clamping unit is connected to the water tank and / or the unmanned aerial vehicle. The unmanned aerial vehicle can be controlled to move to the installation position of the photovoltaic panel through the remote control terminal, water in the water tank can be sprayed out through the spray head to clean the photovoltaic panel, and foreign matter on the photovoltaic panel can be picked up through the clamping unit in the period. Cleaning can be achieved on the ground through the photovoltaic panel cleaning equipment, the inspection and cleaning efficiency is improved, climbing operation of operators is avoided, and the safety risk is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel maintenance technology, and in particular to a photovoltaic panel cleaning device. Background Technology

[0002] Solar panels, or photovoltaic panels for short, are used in environments exposed to the elements. During use, various impurities and dust accumulate on the surface of photovoltaic panels exposed to the environment, affecting their photoelectric conversion efficiency to varying degrees and leading to a decrease in performance. Therefore, operators need to regularly inspect and clean the photovoltaic panels.

[0003] The current cleaning method involves regular manual cleaning at the photovoltaic panel installation sites. Operators climb to rooftops or other locations where the panels are installed, take safety precautions, and lay water pipes to rinse the panels. This operation is difficult and dangerous. Furthermore, due to the large number and dense arrangement of photovoltaic panels, the operating space between adjacent panels is limited, making manual inspection and cleaning inefficient and challenging.

[0004] Therefore, there is an urgent need for a photovoltaic panel cleaning device to solve the above-mentioned problems in the existing technology. Utility Model Content

[0005] The purpose of this invention is to provide a photovoltaic panel cleaning device that can reduce the difficulty of cleaning photovoltaic panels, improve inspection and cleaning efficiency, avoid operators having to climb to heights, and reduce safety risks.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A photovoltaic panel cleaning device is provided, comprising:

[0008] The drone is configured to communicate with a remote control terminal.

[0009] The rinsing unit includes a water tank and a nozzle, wherein the water tank is connected to the drone and the nozzle is in communication with the water tank;

[0010] A camera unit, connected to the water tank and / or the drone, and configured to communicate with the remote control terminal, is used to capture images of the location of the photovoltaic panel;

[0011] A gripping unit, connected to the water tank and / or the drone, is used to grip foreign objects on the photovoltaic panel.

[0012] A protective bracket is connected to the outer wall of the water tank, and the photovoltaic panel cleaning equipment is supported on the support surface by the protective bracket.

[0013] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the protective bracket includes a plurality of legs spaced apart, one end of each of the plurality of legs being connected to the water tank, and the plurality of legs gradually tilting and extending away from the water tank in a direction away from each other.

[0014] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the protective brackets are provided on both the upper and lower sides of the water tank.

[0015] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the protective bracket is detachably connected to the water tank;

[0016] And / or, a buffer pad is provided at the end of the protective bracket away from the water tank, and the protective bracket can contact the photovoltaic panel through the buffer pad.

[0017] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, multiple nozzles are provided, and the multiple nozzles are distributed at least at the first end and the second end of the water tank.

[0018] Along a direction away from the water tank, the nozzles at the first and second ends extend at an angle away from each other.

[0019] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the first end and the second end are the two ends of the water tank along the first direction, and both the first end and the second end are provided with a plurality of nozzles, and the plurality of nozzles are spaced apart along the second direction;

[0020] The first direction and the second direction are set at an angle.

[0021] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the clamping unit includes a telescopic drive mechanism and a clamping assembly;

[0022] The housing of the telescopic drive mechanism is connected to the water tank, and the output end of the telescopic drive mechanism is connected to the clamping assembly;

[0023] The clamping assembly is used to move vertically under the drive of the telescopic drive mechanism and to clamp foreign objects on the photovoltaic panel.

[0024] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the photovoltaic panel cleaning equipment further includes an air blowing unit, which includes a blowing assembly and an air outlet, both of which are located on the outer wall of the water tank; the blowing assembly is used to generate airflow and blow air onto the photovoltaic panel for cleaning through the air outlet.

[0025] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the outer wall of the water tank is recessed with a protective groove, the camera unit is movably connected to the water tank, and has a storage state where it is housed in the protective groove and a working state where it is removed from the protective groove.

[0026] As an optional solution for the photovoltaic panel cleaning equipment provided by this utility model, the water tank is located below the drone, and the camera unit and the clamping unit are connected to the bottom wall of the water tank.

[0027] The beneficial effects of this utility model are:

[0028] This invention provides a photovoltaic panel cleaning device. Using footage captured by a camera unit, a drone can be remotely controlled to move to the installation location of the photovoltaic panel. Water from a tank is sprayed through nozzles to clean the panel, eliminating the need for operators to climb to heights and reducing the difficulty of cleaning. Simultaneously, if debris or other foreign objects are detected on the photovoltaic panel through the camera footage, they can be picked up by a gripping unit, improving the cleanliness of the panel. This photovoltaic panel cleaning device allows cleaning to be performed from the ground, improving the efficiency of photovoltaic panel inspection and cleaning, and avoiding the need for operators to climb to heights, thus reducing safety risks. Attached Figure Description

[0029] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the drawings without creative effort.

[0030] Figure 1 This is a first view of the photovoltaic panel cleaning equipment provided in a specific embodiment of this utility model;

[0031] Figure 2 This is a second view of the photovoltaic panel cleaning equipment provided in a specific embodiment of this utility model;

[0032] Figure 3 This is a third view of the photovoltaic panel cleaning equipment provided in a specific embodiment of this utility model.

[0033] In the picture:

[0034] 1. Drone; 2. Washing unit; 3. Camera unit; 4. Clamping unit; 5. Protective bracket;

[0035] 21. Water tank; 22. Sprayer head;

[0036] 211. First end; 212. Second end;

[0037] 31. Camera; 32. Mounting bracket;

[0038] 51. Support leg. Detailed Implementation

[0039] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0040] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0042] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0043] In this embodiment, the term "and / or" is merely a description of the relationship between associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this invention, the character " / " generally indicates that the preceding and following associated objects have an "or" relationship.

[0044] In the embodiments of this utility model, the same reference numerals denote the same parts, and for the sake of brevity, detailed descriptions of the same parts are omitted in different embodiments.

[0045] like Figure 1 , Figure 2 as well as Figure 3 As shown, this embodiment provides a photovoltaic panel cleaning device that can reduce the difficulty of cleaning photovoltaic panels, improve inspection and cleaning efficiency, avoid operators climbing to heights, and reduce safety risks.

[0046] The photovoltaic panel cleaning equipment includes a drone 1, a rinsing unit 2, a camera unit 3, and a clamping unit 4. The drone 1 is configured to communicate with a remote control terminal; the rinsing unit 2 includes a water tank 21 and a nozzle 22, with the water tank 21 connected to the drone 1 and the nozzle 22 communicating with the water tank 21; the camera unit 3 is connected to the water tank 21 and / or the drone 1 and is configured to communicate with the remote control terminal, and is used to capture images of the location of the photovoltaic panel; the clamping unit 4 is connected to the water tank 21 and / or the drone 1 and is used to clamp foreign objects on the photovoltaic panel.

[0047] The aforementioned remote control terminal can be a remote controller, or a mobile terminal such as a mobile phone, tablet, or computer, which establishes a communication connection with the drone 1 by installing an app. The communication connection is not limited to WiFi or Bluetooth connections.

[0048] The aforementioned camera unit 3 can be connected to the water tank 21, the drone 1, or both the water tank 21 and the drone 1 simultaneously. It can be adapted to specific design requirements, as long as it can capture images of the photovoltaic panel.

[0049] The aforementioned clamping unit 4 can be connected to the water tank 21, the drone 1, or both the water tank 21 and the drone 1. It can be adapted to specific design requirements, as long as it can clamp foreign objects such as garbage on the photovoltaic panel.

[0050] The photovoltaic panel cleaning equipment provided in this application embodiment uses images captured by the camera unit 3 and a remote control terminal to move a drone 1 to the installation location of the photovoltaic panel. Water from the water tank 21 is sprayed out through the nozzle 22 to clean the photovoltaic panel, eliminating the need for operators to climb to heights and reducing the difficulty of cleaning the photovoltaic panel. Simultaneously, when foreign objects such as garbage are detected on the photovoltaic panel through the images captured by the camera unit 3, they can be picked up by the clamping unit 4, improving the cleanliness of the photovoltaic panel. This photovoltaic panel cleaning equipment can achieve cleaning on the ground, improving the efficiency of photovoltaic panel inspection and cleaning, avoiding the need for operators to climb to heights, and reducing safety risks.

[0051] Furthermore, the rinsing unit 2 also includes a water pump (not shown). The water pump's inlet is connected to the inside of the water tank 21, and its outlet is connected to the nozzle 22, for spraying water from the water tank 21 through the nozzle 22. Both the water pump and the clamping unit 4 can be directly connected to the remote control terminal, or connected to the remote control terminal via the control board of the UAV 1. By operating the remote control terminal, the water pump can be started or stopped, and the clamping action of the clamping unit 4 can be executed.

[0052] For example, the nozzle 22 is a high-pressure nozzle, which gives the sprayed water a sufficient force to improve the rinsing effect.

[0053] In this embodiment, see Figure 1 The photovoltaic panel cleaning equipment also includes a protective bracket 5, which is connected to the outer wall of the water tank 21. The photovoltaic panel cleaning equipment is supported on a support surface by the protective bracket 5. For example, the support surface is the ground, the surface of the photovoltaic panel, the roof plane, etc. When the drone 1 loses balance while flying above the photovoltaic panel and crashes, the photovoltaic panel cleaning equipment lands on the surface of the photovoltaic panel through the protective bracket 5 to prevent the propeller of the unbalanced drone 1 from damaging the photovoltaic panel.

[0054] Specifically, the protective bracket 5 includes a plurality of spaced-apart legs 51, one end of which is connected to the water tank 21. The plurality of legs 51 gradually extend in a direction away from the water tank 21 and tilt away from each other, thereby expanding the support area and making the protective bracket 5 support the photovoltaic panel cleaning equipment more stably.

[0055] For example, the protective bracket 5 includes three legs 51 arranged in a triangle, or four legs 51 located at the four corners of the water tank 21. Of course, the number and distribution of the legs 51 are not limited to the above-mentioned number and distribution, and can be designed as needed during the specific design stage. Moreover, the protective bracket 5 is not limited to a structure with multiple legs 51.

[0056] See Figure 1 The water tank 21 is equipped with protective brackets 5 on both the upper and lower sides. No matter whether the cleaning equipment falls forward or backward, it can land on the photovoltaic panel through the protective brackets 5, thus preventing the propellers of the drone 1 from damaging the photovoltaic panel.

[0057] In this embodiment, the four support legs 51 above the water tank 21 and the four support legs 51 below the water tank 21 are symmetrically arranged about the horizontal and vertical planes, which is beneficial to the overall force balance. Preferably, the extension area of ​​the support legs 51 can completely cover the drone 1, camera 31 and gripping unit 4, so as to prevent the drone 1, camera 31 and gripping unit 4 from colliding with the photovoltaic panel first when the cleaning equipment falls due to imbalance.

[0058] Furthermore, the support leg 51 of the protective bracket 5 is detachably connected to the water tank 21 and can be replaced after the support leg 51 is damaged by overload. For example, the support leg 51 can be connected to the outer wall of the water tank 21 by screws or clips.

[0059] Furthermore, a buffer pad is provided at the end of the support leg 51 of the protective bracket 5 away from the water tank 21. The protective bracket 5 can contact the photovoltaic panel through the buffer pad, avoiding dents in the photovoltaic panel due to hard contact between the support leg 51 and the photovoltaic panel. For example, the buffer pad is a rubber sleeve fitted onto the end of the support leg 51.

[0060] In this embodiment, see Figure 2 The nozzle 22 is provided in multiple ways, and the multiple nozzles 22 are distributed at least at the first end 211 and the second end 212 of the water tank 21. Along the direction away from the water tank 21, the nozzles 22 at the first end 211 and the nozzles 22 at the second end 212 extend in an inclined direction away from each other, which can expand the spray range of the rinsing unit 2 and realize large-area rinsing.

[0061] Furthermore, the first end 211 and the second end 212 are the two ends of the water tank 21 along the first direction, and both the first end 211 and the second end 212 are provided with multiple nozzles 22, and the multiple nozzles 22 are spaced apart along the second direction; wherein, the first direction and the second direction are arranged at an angle. Figure 2 In this diagram, the X direction is the first direction, the Y direction is the second direction, and the Z direction is the third direction. The X, Y, and Z directions are mutually perpendicular, meaning the first direction is perpendicular to the second direction. More specifically, the X and Y directions are the length and width directions of the water tank 21, respectively, and the Z direction is the height direction of the water tank 21, which is also the height direction of the drone 1. By setting multiple nozzles 22 arranged side-by-side along the Y direction at the first end 211 and the second end 212, the rinsing range can be further expanded, improving the rinsing and cleaning efficiency of the photovoltaic panels.

[0062] In this embodiment, the water tank 21 is located below the drone 1, the camera unit 3 and the clamping unit 4 are connected to the bottom wall of the water tank 21, and the nozzle 22 is connected to the lower end of the water tank 21. On the one hand, this can keep the overall center of gravity of the device in the middle position, which helps to maintain balance. On the other hand, it can prevent other components from interfering with the nozzle 22, the camera unit 3 and the clamping unit 4.

[0063] See Figure 3 The center of water tank 21 roughly coincides with the center of drone 1, which helps the overall equipment maintain balance.

[0064] For example, the clamping unit 4 includes a telescopic drive mechanism and a clamping assembly. The housing of the telescopic drive mechanism is connected to the water tank 21, and the output end of the telescopic drive mechanism is connected to the clamping assembly. The clamping assembly is used to move vertically under the drive of the telescopic drive mechanism and clamp foreign objects on the photovoltaic panel. That is, the clamping assembly can move vertically under the drive of the telescopic drive mechanism. When clamping foreign objects, it moves downward to a height lower than the end of the support leg 51 to avoid interference between the support leg 51 and the photovoltaic panel during the clamping process. When not clamping foreign objects, the telescopic drive mechanism drives the clamping assembly to move upward to a height higher than the end of the support leg 51 to prevent the clamping assembly from impacting and damaging the photovoltaic panel when the drone 1 falls due to imbalance.

[0065] The telescopic drive mechanism is exemplarily a pneumatic cylinder, hydraulic cylinder, or linear motor, and the clamping assembly is exemplarily a mechanical clamp or gripper cylinder. The telescopic drive mechanism and the clamping assembly can be directly connected to the remote control terminal, or connected to the remote control terminal via the control board of the UAV 1, to perform the action of picking up foreign objects.

[0066] Optionally, the photovoltaic panel cleaning equipment also includes an air blowing unit. The air blowing unit includes a blowing assembly and an air outlet. Both the blowing assembly and the air outlet are connected to the outer wall of the water tank 21. Before rinsing the photovoltaic panel, the blowing assembly can generate airflow, which is then blown onto the photovoltaic panel through the air outlet to clean it, thereby removing dust from the photovoltaic panel and preventing excessive dust from causing excessively dirty mud water during rinsing, which would result in incomplete cleaning of the photovoltaic panel.

[0067] For example, the blower assembly includes an air pump, a blower, a fan, etc., which is communicatively connected to a remote control terminal, and the air outlet is connected to the air inlet of the air outlet component, for example, through a flexible hose, so as to realize air outlet through the air outlet component. The air outlet component is exemplarily an air nozzle or an air knife.

[0068] Optionally, the outer wall of the water tank 21 is recessed with a protective groove (not shown in the figure), and the camera unit 3 is movably connected to the water tank 21, having a stored state within the protective groove and a working state where it is removed from the protective groove. When not in operation, the camera unit 3 can be stored in the protective groove, providing dustproof, waterproof, and collision-proof effects.

[0069] For example, see Figure 2 The camera unit 3 includes a camera 31 and a mounting bracket 32. The mounting bracket 32 ​​is rotatably connected to the outer wall of the water tank 21. By rotating the mounting bracket 32, the camera 31 can be rotated into or out of the protective groove.

[0070] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A photovoltaic panel cleaning device, characterized in that, include: The drone (1) is configured to communicate with a remote control terminal; The rinsing unit (2) includes a water tank (21) and a nozzle (22), wherein the water tank (21) is connected to the drone (1) and the nozzle (22) is connected to the water tank (21); A camera unit (3) is connected to the water tank (21) and / or the drone (1) and is configured to communicate with the remote control terminal. The camera unit (3) is used to capture images of the location of the photovoltaic panel. A clamping unit (4), connected to the water tank (21) and / or the drone (1), is used to clamp foreign objects on the photovoltaic panel; A protective bracket (5) is connected to the outer wall of the water tank (21), and the photovoltaic panel cleaning equipment is supported on the support surface through the protective bracket (5).

2. The photovoltaic panel cleaning equipment according to claim 1, characterized in that, The protective bracket (5) includes a plurality of legs (51) spaced apart. One end of each of the plurality of legs (51) is connected to the water tank (21), and the plurality of legs (51) gradually extend in a direction away from the water tank (21) in a direction away from each other.

3. The photovoltaic panel cleaning equipment according to claim 1, characterized in that, The water tank (21) is equipped with protective brackets (5) on both the upper and lower sides.

4. The photovoltaic panel cleaning equipment according to claim 1, characterized in that, The protective bracket (5) is detachably connected to the water tank (21); And / or, a buffer pad is provided at one end of the protective bracket (5) away from the water tank (21), and the protective bracket (5) can contact the photovoltaic panel through the buffer pad.

5. The photovoltaic panel cleaning equipment according to claim 1, characterized in that, The nozzles (22) are provided in multiple ways, and the multiple nozzles (22) are distributed at least at the first end (211) and the second end (212) of the water tank (21); Along a direction away from the water tank (21), the nozzle (22) at the first end (211) and the nozzle (22) at the second end (212) extend at an angle away from each other.

6. The photovoltaic panel cleaning equipment according to claim 5, characterized in that, The first end (211) and the second end (212) are the two ends of the water tank (21) along the first direction. Both the first end (211) and the second end (212) are provided with a plurality of nozzles (22), and the plurality of nozzles (22) are spaced apart along the second direction. The first direction and the second direction are set at an angle.

7. The photovoltaic panel cleaning equipment according to any one of claims 1-6, characterized in that, The clamping unit (4) includes a telescopic drive mechanism and a clamping assembly; The housing of the telescopic drive mechanism is connected to the water tank (21), and the output end of the telescopic drive mechanism is connected to the clamping assembly; The clamping assembly is used to move vertically under the drive of the telescopic drive mechanism and to clamp foreign objects on the photovoltaic panel.

8. The photovoltaic panel cleaning equipment according to any one of claims 1-6, characterized in that, The photovoltaic panel cleaning equipment also includes an air blowing unit, which includes a blowing assembly and an air outlet. The blowing assembly and the air outlet are both located on the outer wall of the water tank (21). The blowing assembly is used to generate airflow and blow air onto the photovoltaic panel for cleaning through the air outlet.

9. The photovoltaic panel cleaning equipment according to any one of claims 1-6, characterized in that, The outer wall of the water tank (21) is recessed with a protective groove. The camera unit (3) is movably connected to the water tank (21) and has a storage state where it is housed in the protective groove and a working state where it is removed from the protective groove.

10. The photovoltaic panel cleaning equipment according to any one of claims 1-6, characterized in that, The water tank (21) is located below the drone (1), and the camera unit (3) and the clamping unit (4) are connected to the bottom wall of the water tank (21).