Novel online butt-clamping flushing device

Abstract

A novel online wafer flushing device is characterized in that a concentrated water receiving tank 1-2 is mounted at the bottom of an equipment outer frame 1-1, a backwater anti-corrosion isolation pump 1-3 is mounted in the middle of the concentrated water receiving tank 1-2, and a cleaning agent spraying device 1-4 is mounted at the top of the backwater anti-corrosion isolation pump 1-3; a butt clamp overturning conveying mechanism 2-1 is installed on the left side of the middle of the equipment outer frame 1-1, a novel width adjusting mechanism 2-2 and a flexible discharging conveying mechanism 2-4 are installed in the middle of the equipment outer frame 1-1, and a flexible feeding conveying mechanism 2-3 is installed on the right side of the middle of the equipment outer frame 1-1. The device is suitable for simultaneous on-line production of various bottle types, switching among different types of products can be achieved through a simple adjusting device, and the defect that in traditional on-line cleaning, a clamp needs to be replaced for a long time or the device can only adapt to single product production is overcome.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a novel online clamping and rinsing device for bottle filling processes. Background Technology

[0002] Empty bottles, cans, and other packaged products awaiting bottling are exposed to dusty environments due to handling issues and require rinsing and purification before entering the bottling process. Currently, online cleaning devices on the market have complex structures and are only suitable for a limited number of bottle types. They include mechanisms such as cam mechanisms and rotary table cleaning, and their functionality cannot be improved. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a novel online clamp rinsing device that can be easily adjusted to adapt to different bottle types. It has a simple and efficient structure and offers advantages such as online cleaning, disinfection, and drying.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A novel online clamp flushing device includes an outer frame 1-1, a centralized water receiving tank 1-2, a return water corrosion-resistant isolation pump 1-3, a cleaning agent spraying device 1-4, a clamp flipping conveyor 2-1, a novel width adjustment mechanism 2-2, a flexible feeding conveyor 2-3, and a flexible discharging conveyor 2-4. The outer frame 1-1 has a centralized water receiving tank 1-2 at its bottom, a return water corrosion-resistant isolation pump 1-3 at its middle, and a cleaning agent spraying device 1-4 at its top. The outer frame 1-1 has a clamp flipping conveyor 2-1 on its left side, a novel width adjustment mechanism 2-2 and a flexible discharging conveyor 2-4 on its middle, and a flexible feeding conveyor 2-3 on its right side.

[0006] This utility model also has the following additional technical features:

[0007] As a further specific optimization of the technical solution of this utility model: the outer frame 1-1 of the equipment is integrally welded from a material of 304 grade or higher, providing robustness, durability, and corrosion resistance. The centralized water receiving tank 1-2 is made of SUS316 stainless steel plate to cope with the corrosive properties of various cleaning agents. The return water corrosion-resistant isolation pump 1-3 pumps the collected cleaning water to a water circulation tank via a water level control system, where it is treated and recycled, reducing water waste. The cleaning agent spraying device 1-4 delivers the pre-mixed cleaning agent to this location via a water pressure pump, and then sprays it evenly onto the inside and outside of bottles, cans, etc., through fan-shaped nozzles to achieve a complete rinsing effect.

[0008] As a further specific optimization of the technical solution of this utility model: The clamping and flipping conveying mechanism 2-1 includes a set of flexible clamping devices that flip the opening of product bottles, cans, etc., to an inverted 180-degree position, with the opening facing the fan-shaped nozzle. The novel width adjustment mechanism 2-2 adjusts the clamping gap by rotating a handwheel to accommodate different product diameters, thus broadening its adaptability. The flexible feeding conveyor 2-3 continuously and smoothly transports the original bottles, cans, etc., to the clamping devices. The flexible discharging conveyor 2-4, after the rinsing process, transports the bottles, cans, etc., to the next process step via this device.

[0009] Compared with the prior art, the advantages of this utility model are:

[0010] This invention is applicable to the simultaneous online production of multiple bottle types. Through a simple adjustment device, the switching between different product models can be realized, eliminating the drawbacks of traditional online cleaning with lengthy changing fixtures or being limited to single-item production. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the structure of the outer frame 1-1 of the device according to this utility model;

[0013] Figure 3 This is a schematic diagram of the structure of the centralized water receiving tank 1-2 of this utility model;

[0014] Figure 4 This is a schematic diagram of the structure of the return water anti-corrosion isolation pump 1-3 of this utility model;

[0015] Figure 5 This is a schematic diagram of the structure of the cleaning agent spraying device 1-4 of this utility model;

[0016] Figure 6 This is a schematic diagram of the structure of the clamp flipping and conveying mechanism 2-1 of this utility model;

[0017] Figure 7 This is a schematic diagram of the novel width adjustment mechanism 2-2 of this utility model;

[0018] Figure 8 This is a schematic diagram of the flexible feeding conveyor 2-3 of this utility model;

[0019] Figure 9 This is a schematic diagram of the flexible discharge conveyor 2-4 of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1-1, outer frame of the equipment; 1-2, centralized water receiving tank; 1-3, return water anti-corrosion isolation pump; 1-4, cleaning agent spraying device; 2-1, clamp flipping conveyor mechanism; 2-2, new width adjustment mechanism; 2-3, flexible feeding conveyor; 2-4, flexible discharging conveyor. Detailed Implementation

[0021] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings.

[0022] Example 1

[0023] A novel online clamping and rinsing device is disclosed. The main structure of this invention comprises an outer frame, inlet and outlet flexible chains, a flipping clamping mechanism, a cleaning device, and a water circulation system. Products are conveyed via the inlet flexible conveyor to the clamping and flipping mechanism, at which point the bottles and cans are readjusted to their original orientation and reach the cleaning device. The cleaning medium can be adjusted according to the usage environment. After cleaning, the product remains in an inverted position to drain excess water. Alternatively, a separate spraying device can be added to enhance the drying effect. After this process, the product is transported to the next process via the outlet flexible chain.

[0024] The online clamp flushing device includes an outer frame 1-1, a centralized water receiving tank 1-2, a return water anti-corrosion isolation pump 1-3, a cleaning agent spraying device 1-4, a clamp flipping conveyor 2-1, a new width adjustment mechanism 2-2, a flexible feeding conveyor 2-3, and a flexible discharging conveyor 2-4. Specifically: the centralized water receiving tank 1-2 is installed at the bottom of the outer frame 1-1; the return water anti-corrosion isolation pump 1-3 is installed in the middle of the centralized water receiving tank 1-2; and the cleaning agent spraying device 1-4 is installed at the top of the return water anti-corrosion isolation pump 1-3. The clamp flipping conveyor 2-1 is installed on the left side of the middle of the outer frame 1-1; the new width adjustment mechanism 2-2 and the flexible discharging conveyor 2-4 are installed in the middle of the outer frame 1-1; and the flexible feeding conveyor 2-3 is installed on the right side of the middle of the outer frame 1-1.

[0025] The outer frame of the equipment 1-1 is made of 304 grade or higher material and is integrally welded, which has the effect of being sturdy, durable and corrosion resistant.

[0026] Centralized water collection tanks 1-2 are made of SUS316 stainless steel to cope with the corrosive properties of various cleaning agents.

[0027] The return water corrosion-resistant isolation pumps 1-3 pump the collected cleaning water to the water circulation tank through the water level control system. After treatment, the water is recycled, reducing water waste.

[0028] Cleaning agent spraying devices 1-4: The pre-mixed cleaning agent is delivered here by a water pressure pump and sprayed evenly onto the inside and outside of bottles, cans, etc. through fan-shaped nozzles to achieve a complete rinsing effect.

[0029] The clamping and flipping conveying mechanism 2-1 includes a set of flexible clamping devices that flip the opening of product bottles, cans, etc., to an inverted 180-degree position, with the opening facing the fan-shaped nozzle.

[0030] The new width adjustment mechanism 2-2 adjusts the clamping gap by rotating the handwheel to accommodate different product diameters, thus having a wider range of applications.

[0031] Flexible feeding conveyors 2-3 continuously transport products such as bottles and cans smoothly to the clamping device.

[0032] Flexible discharge conveyor 2-4: After the rinsing process is completed, bottles, cans and other products are transported to the next process via this device.

[0033] Example 2

[0034] Operating method of a novel online clamp flushing device:

[0035] The return water corrosion-resistant isolation pump 1-3 pumps the collected cleaning water to the water circulation tank via a water level control system, where it is treated and recycled. The pre-mixed cleaning agent is pumped here by a water pressure pump, and then evenly sprayed onto the inside and outside of bottles and cans through the fan-shaped nozzles of the cleaning agent spraying device 1-4, achieving a complete rinsing effect. The flexible clamping device of the clamping and flipping conveyor mechanism flips the opening of the product bottles and cans to a 180-degree inverted position, with the opening facing the fan-shaped nozzles. The clamping gap is adjusted by rotating the handwheel of the new width adjustment mechanism 2-2 to accommodate different product diameters, thus broadening its adaptability. The flexible feeding conveyor 2-3 continuously and smoothly transports the original bottles and cans to the clamping device. The flexible discharging conveyor 2-4 transports the bottles and cans to the next process after the rinsing process is completed.

[0036] The above detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

Claims

1. A novel online clamping flushing device, characterized in that: The equipment includes an outer frame (1-1), a centralized water receiving tank (1-2), a return water corrosion-resistant isolation pump (1-3), a cleaning agent spraying device (1-4), a clamp-on flipping conveyor mechanism (2-1), a new width adjustment mechanism (2-2), a flexible feeding conveyor (2-3), and a flexible discharging conveyor (2-4). Specifically: a centralized water receiving tank (1-2) is installed at the bottom of the outer frame (1-1); a return water corrosion-resistant isolation pump (1-3) is installed in the middle of the centralized water receiving tank (1-2); a cleaning agent spraying device (1-4) is installed at the top of the return water corrosion-resistant isolation pump (1-3); a clamp-on flipping conveyor mechanism (2-1) is installed on the left side of the middle of the outer frame (1-1); a new width adjustment mechanism (2-2) and a flexible discharging conveyor (2-4) are installed in the middle of the outer frame (1-1); and a flexible feeding conveyor (2-3) is installed on the right side of the middle of the outer frame (1-1).

2. The novel online clamping flushing device according to claim 1, characterized in that: The outer frame of the equipment (1-1) is made of 304 grade stainless steel and is integrally welded. The centralized water receiving tank (1-2) is made of SUS (316) stainless steel plate; The return water corrosion-resistant isolation pump (1-3) pumps the collected cleaning water to the water circulation tank; The cleaning agent spraying device (1-4) is a fan-shaped nozzle; the prepared cleaning agent is pumped here by a water pressure pump and sprayed evenly inside and outside the bottle and can through the fan-shaped nozzle.

3. The novel online clamping flushing device according to claim 1, characterized in that: The clamp flipping and conveying mechanism (2-1) includes a set of flexible clamping devices, which flip the opening position of the product bottle or can to an inverted 180-degree angle, with the opening position facing the fan-shaped nozzle. The novel width adjustment mechanism (2-2) adjusts the clamping gap by rotating a handwheel to accommodate different product diameters; The flexible feeding conveyor (2-3) continuously and smoothly transports the original bottled and canned products to the clamping device; The flexible discharge conveyor (2-4) transports the bottle and can products after the rinsing process to the next process.

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