Blending device for preparing precise electronic component cleaning agent
By designing an automated mixing device, the problem of cumbersome mixing process and difficulty in accurately controlling the ratio in traditional cleaning agents has been solved, realizing efficient and precise preparation of cleaning agents and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520213918.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Traditional cleaning agents are complicated to prepare and difficult to control precisely, resulting in low work efficiency.
A mixing device was designed, comprising a stable base, a cleaning agent mixing chamber, a protective housing for the drive motor, and a pressure regulating pump. The mixing speed and ratio are controlled by a controller, and the device is combined with a liquid level sensor, a solenoid valve, and a flow meter to achieve automated and precise mixing.
This enables efficient and precise preparation of cleaning agents, improving production efficiency and quality, and ensuring the accuracy and reliability of the formulation process.
Smart Images
Figure CN223818610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of precision electronic component cleaning technology, specifically to a mixing device for preparing precision electronic component cleaning agents. Background Technology
[0002] This utility model provides a detailed background of a mixing device for preparing precision electronic component cleaning agents, mainly based on the shortcomings and needs of the existing technology. In the traditional cleaning agent mixing process, various chemical substances are added manually, which is cumbersome, prone to errors, and difficult to accurately control the ratio. In addition, some cleaning agents require precise ratio control, which is difficult to achieve manually. Therefore, this utility model provides a novel mixing device for precision electronic component cleaning agents. Utility Model Content
[0003] The purpose of this invention is to provide a mixing device for preparing cleaning agents for precision electronic components, so as to solve the problem of low working efficiency of cleaning agent mixing equipment mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for preparing a precision electronic component cleaning agent, comprising a stable base, a cleaning agent preparation chamber, a protective housing for a drive motor, and a pressure regulating pump; a controller and the cleaning agent preparation chamber are fixedly installed on the top of the stable base, the controller being used to control the operation of the entire mixing device, including setting parameters such as the mixing ratio of the cleaning agent and the stirring speed; the cleaning agent preparation chamber is the main component for mixing and preparing the cleaning agent, and a drive motor is fixedly installed on the top of the other side of the cleaning agent preparation chamber via the protective housing, and the drive motor... The output end is rotatably connected to the shaft connecting rod. The drive motor drives the mixing paddle to rotate through the shaft connecting rod, thereby realizing the stirring and mixing of the cleaning agent and ensuring the uniformity of the cleaning agent. A pressure regulating pump is fixedly installed at the bottom of the cleaning agent preparation tank. The pressure regulating pump is used to extract the prepared cleaning agent for subsequent use or treatment. A solenoid valve is fixedly installed on one side of the pressure regulating pump. The solenoid valve is used to control the flow of the cleaning agent and realize precise flow control and on / off operation. Through the coordinated work of these components, the preparation device can efficiently and accurately prepare the required precision electronic component cleaning agent.
[0005] Preferably, the delivery pipeline is equipped with a control valve for use. The control valve allows the operator to flexibly control the flow of the cleaning agent in the delivery pipeline according to specific needs. By adjusting the valve opening, the flow rate of the cleaning agent can be precisely controlled, ensuring the accuracy and stability of the mixing process. A sealing plate is fixedly installed on the front of the drive motor protective housing, and the sealing plate is equipped with heat dissipation holes for use. During the operation of the mixing device, the cleaning agent is delivered through the delivery pipeline. The operator can adjust the flow rate of the cleaning agent as needed by using the control valve. At the same time, the drive motor inside the drive motor protective housing generates heat during operation. This heat is dissipated through the heat dissipation holes on the sealing plate, keeping the temperature of the drive motor within the normal range. This design helps to improve the working efficiency and reliability of the mixing device and ensures the smooth progress of the cleaning agent preparation process.
[0006] Preferably, the bottom of the cleaning agent preparation chamber is fixedly installed to a stable base via a support rod. This design ensures that the cleaning agent preparation chamber remains stable during operation, without shaking or tilting, thus guaranteeing the accuracy and reliability of the mixing process. The protective housing of the drive motor is fixedly installed to the cleaning agent preparation chamber via a triangular reinforcement frame. The structure of the triangular reinforcement frame is stable and robust, effectively supporting the protective housing of the drive motor and reducing its vibration and noise during operation. This fixed installation method also improves the structural strength of the entire device and extends its service life.
[0007] Preferably, a liquid level sensor is fixedly installed on the top of one side of the cleaning agent preparation chamber. The main function of this liquid level sensor is to monitor the liquid level in the cleaning agent preparation chamber in real time. By sensing changes in the liquid level, it transmits relevant information to the control system so that operators can accurately understand the remaining amount of cleaning agent. A dosing pipe is fixedly installed on the top of the cleaning agent preparation chamber. A movable protective cover is movably installed on the top of the dosing pipe, and the movable protective cover has a matching pull handle. This dosing pipe is used for adding various cleaning agent raw materials. To ensure safety and prevent impurities from entering, a movable protective cover is movably installed on the top of the dosing pipe. This movable protective cover is cleverly designed with a convenient pull handle. Operators can easily open or close the protective cover by pulling the handle to add or stop adding raw materials.
[0008] Preferably, a mixing paddle is fixedly installed in the center of the cleaning agent preparation chamber via a shaft connecting rod. This mixing paddle's function is to stir the cleaning agent during the preparation process, ensuring thorough mixing of all components and achieving a uniform mixing effect. The design and installation position of the mixing paddle helps improve stirring efficiency, enabling the cleaning agent to be mixed quickly and evenly. A conveying pipe is fixedly installed on one side of the cleaning agent preparation chamber via a circular fastening block. The main function of the conveying pipe is to transport the prepared cleaning agent to the required location, such as a storage container or production line. The circular fastening block ensures the secure installation of the conveying pipe, preventing leakage or loosening during cleaning agent transportation. A flow meter is fixedly installed on the front of the cleaning agent preparation chamber, displaying the flow rate and velocity of the cleaning agent. By observing the flow meter, operators can monitor the delivery of the cleaning agent in real time for adjustments and control, which helps ensure accurate delivery and use of the cleaning agent, improving production efficiency and quality.
[0009] Preferably, a timer is fixedly mounted on the front of the controller, and a control switch is provided on the front of the controller. The control switch is electrically connected to the liquid level sensor, drive motor, pressure regulating pump, and solenoid valve via wires. The timer allows for precise setting of the cleaning agent preparation time, ensuring the accuracy and consistency of the mixing process. The control switch provides operational control of each component, allowing the user to start or stop the liquid level sensor, drive motor, pressure regulating pump, and solenoid valve as needed. The liquid level sensor monitors the liquid level in the cleaning agent preparation chamber. When the liquid level reaches the set value, it triggers corresponding control actions, such as stopping the addition of liquid or starting stirring. The drive motor drives the mixing paddle to rotate, ensuring that the cleaning agent is fully and evenly mixed during the preparation process. The pressure regulating pump is responsible for drawing the prepared cleaning agent from the cleaning agent preparation chamber and delivering it to the required location through a delivery pipeline. The solenoid valve controls the flow of liquid, for example, opening or closing the pipeline during the liquid extraction process to achieve precise flow control. Through this electrical connection, the various components can work together to achieve automated mixing and preparation of the cleaning agent.
[0010] Compared with the existing technology, the innovative effects of this utility model are:
[0011] The cleaning agent preparation compartment of this invention has a conveying pipe fixedly installed on one side by a circular fastening block. The main function of the conveying pipe is to transport the prepared cleaning agent to the required location, such as a storage container or production line. The circular fastening block ensures the secure installation of the conveying pipe and prevents leakage or loosening during the cleaning agent transportation process. A flow meter is fixedly installed on the front of the cleaning agent preparation compartment. The flow meter displays the flow rate and velocity of the cleaning agent. By observing the flow meter, operators can monitor the delivery of the cleaning agent in real time for adjustment and control. This helps ensure accurate delivery and use of the cleaning agent, improving production efficiency and quality.
[0012] The main function of the liquid level sensor of this utility model is to monitor the liquid level in the cleaning agent preparation tank in real time. By sensing the change in liquid level, it transmits relevant information to the control system so that the operator can accurately know the remaining amount of cleaning agent. A dosing pipe is fixedly installed on the top of the cleaning agent preparation tank. A movable protective cover is movably installed on the top of the dosing pipe, and the movable protective cover is equipped with a lifting handle for use. This dosing pipe is a channel for adding various cleaning agent raw materials. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present utility model;
[0014] Figure 2 This is a side view of the present invention.
[0015] Figure 3 A schematic diagram of the internal structure of the cleaning agent preparation chamber of this utility model;
[0016] Figure 4 This is a schematic diagram of the pressure regulating pump structure of this utility model.
[0017] In the diagram: 1. Stable base; 101. Controller; 102. Timer; 2. Cleaning agent preparation chamber; 201. Support rod; 202. Shaft connecting rod; 203. Mixing paddle; 204. Liquid level sensor; 205. Dosing pipeline; 206. Delivery pipeline; 207. Control valve; 208. Circular fastening block; 209. Flow meter; 3. Drive motor protective housing; 301. Drive motor; 302. Triangular reinforcement frame; 4. Pressure regulating pump; 401. Solenoid valve. Detailed Implementation
[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0019] like Figure 1-4As shown, one embodiment of this utility model provides a mixing device for preparing a precision electronic component cleaning agent, including a stable base 1, a cleaning agent preparation chamber 2, a drive motor protective housing 3, and a pressure regulating pump 4; a controller 101 and the cleaning agent preparation chamber 2 are respectively fixedly installed on the top of the stable base 1. The controller 101 is used to control the operation of the entire mixing device, including setting parameters such as the mixing ratio of the cleaning agent and the stirring speed; the cleaning agent preparation chamber 2 is the main component for mixing and preparing the cleaning agent. A drive motor 301 is fixedly installed on the top of the other side of the cleaning agent preparation chamber 2 through the drive motor protective housing 3, and the output end of the drive motor 301 is... The drive motor 301 is rotatably connected to the shaft connecting rod 202, which drives the mixing paddle 203 to rotate, thereby realizing the stirring and mixing of the cleaning agent and ensuring the uniformity of the cleaning agent. A pressure regulating pump 4 is fixedly installed at the bottom of the cleaning agent preparation tank 2. The pressure regulating pump 4 is used to extract the prepared cleaning agent for subsequent use or treatment. A solenoid valve 401 is fixedly installed on one side of the pressure regulating pump 4. The solenoid valve 401 is used to control the flow of the cleaning agent and realize precise flow control and on / off operation. Through the coordinated work of these components, the preparation device can efficiently and accurately prepare the required precision electronic component cleaning agent. Example
[0020] like Figure 1 and Figure 3 As shown, this utility model proposes a mixing device for preparing a precision electronic component cleaning agent. Compared with Embodiment 1, this embodiment further includes: a control valve 207 for use on the conveying pipe 206. The control valve 207 allows the operator to flexibly control the flow of the cleaning agent in the conveying pipe 206 according to specific needs. By adjusting the opening of the valve, the flow rate of the cleaning agent can be precisely controlled, ensuring the accuracy and stability of the mixing process. A sealing plate is fixedly installed on the front of the drive motor protective housing 3, and the sealing plate is provided with heat dissipation holes for use. During the operation of the mixing device, the cleaning agent is conveyed through the conveying pipe 206. The operator can adjust the flow rate of the cleaning agent by controlling the valve 207 as needed. At the same time, the drive motor 301 inside the drive motor protective housing 3 generates heat during operation. This heat is dissipated through the heat dissipation holes on the sealing plate, keeping the temperature of the drive motor 301 within the normal range. This design helps to improve the working efficiency and reliability of the mixing device and ensures the smooth progress of the cleaning agent preparation process.
[0021] In this embodiment, as Figure 1As shown, the bottom of the cleaning agent preparation chamber 2 is fixedly installed to the stable base 1 via a support rod 201. This design ensures that the cleaning agent preparation chamber 2 remains stable during operation and will not shake or tilt, thereby guaranteeing the accuracy and reliability of the mixing process. The drive motor protective shell 3 is fixedly installed to the cleaning agent preparation chamber 2 via a triangular reinforcement frame 302. The structure of the triangular reinforcement frame 302 is stable and robust, which can effectively support the drive motor protective shell 3 and reduce its vibration and noise during operation. This fixed installation method can also improve the structural strength of the entire device and extend its service life.
[0022] In this embodiment, as Figure 3 As shown, a liquid level sensor 204 is fixedly installed on the top of one side of the cleaning agent preparation tank 2. The main function of this liquid level sensor 204 is to monitor the liquid level in the cleaning agent preparation tank 2 in real time. By sensing changes in the liquid level, it transmits relevant information to the control system so that the operator can accurately understand the remaining amount of cleaning agent. A dosing pipe 205 is fixedly installed on the top of the cleaning agent preparation tank 2. A movable protective cover is movably installed on the top of the dosing pipe 205, and the movable protective cover is equipped with a pull handle for use. This dosing pipe 205 is a channel for adding various cleaning agent raw materials. To ensure safety and prevent impurities from entering, a movable protective cover is movably installed on the top of the dosing pipe 205. This movable protective cover is cleverly designed with a convenient pull handle. The operator can easily open or close the protective cover by pulling the handle to add or stop the addition of raw materials.
[0023] In this embodiment, as Figure 3 As shown, a mixing paddle 203 is fixedly installed in the center of the cleaning agent preparation chamber 2 via a shaft connecting rod 202. The function of this mixing paddle 203 is to stir the cleaning agent during the preparation process, ensuring thorough mixing of all components and achieving a uniform mixing effect. The design and installation position of the mixing paddle 203 helps improve stirring efficiency, enabling the cleaning agent to be mixed quickly and uniformly. A conveying pipe 206 is fixedly installed on one side of the cleaning agent preparation chamber 2 via a circular fastening block 208. The main function of the conveying pipe 206 is to transport the prepared cleaning agent to the required location, such as a storage container or production line. The circular fastening block 208 ensures the secure installation of the conveying pipe 206, preventing leakage or loosening during cleaning agent transportation. A flow meter 209 is fixedly installed on the front of the cleaning agent preparation chamber 2. The flow meter 209 displays the flow rate and velocity of the cleaning agent. By observing the flow meter 209, operators can monitor the delivery status of the cleaning agent in real time for adjustments and control, which helps ensure accurate delivery and use of the cleaning agent, improving production efficiency and quality.
[0024] In this embodiment, as Figure 2 , Figure 3 and Figure 4 As shown, a timer 102 is fixedly mounted on the front of the controller 101. A control switch is also located on the front of the controller 101, and the control switch is electrically connected to the liquid level sensor 204, drive motor 301, pressure regulating pump 4, and solenoid valve 401 via wires. The timer 102 allows for precise setting of the cleaning agent preparation time, ensuring the accuracy and consistency of the mixing process. The control switch provides operational control for each component, allowing the user to start or stop the liquid level sensor 204, drive motor 301, pressure regulating pump 4, and solenoid valve 401 as needed. The liquid level sensor 204 monitors the liquid level in the cleaning agent preparation chamber 2. When the liquid level reaches the set value, it triggers corresponding control actions, such as stopping the addition of liquid or starting stirring. The drive motor 301 drives the mixing paddle 203 to rotate, ensuring that the cleaning agent is fully and evenly mixed during the preparation process. The pressure regulating pump 4 is responsible for extracting the prepared cleaning agent from the cleaning agent preparation chamber 2 and transporting it to the required location via the delivery pipe 206. Solenoid valve 401 is used to control the flow of liquid, such as opening or closing the pipeline during the pumping process to achieve precise flow control. Through this electrical connection, the various components can work together to achieve automated mixing and preparation of cleaning agents.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A mixing device for preparing a cleaning agent for precision electronic components, comprising a stable base (1), a cleaning agent mixing chamber (2), a protective housing for a drive motor (3), and a pressure regulating pump (4); characterized in that: The top of the stable base (1) is fixedly installed with a controller (101) and a cleaning agent preparation chamber (2). The top of the other side of the cleaning agent preparation chamber (2) is fixedly installed with a drive motor (301) through a drive motor protective shell (3). The output end of the drive motor (301) is rotatably connected to the shaft connecting rod (202). The bottom of the cleaning agent preparation chamber (2) is fixedly installed with a pressure regulating pump (4). A solenoid valve (401) is fixedly installed on one side of the pressure regulating pump (4).
2. The mixing apparatus for preparing a precision electronic component cleaning agent according to claim 1, characterized in that: The bottom of the cleaning agent preparation chamber (2) is fixedly installed to the stable base (1) by a support rod (201), and the protective shell (3) of the drive motor is fixedly installed to the cleaning agent preparation chamber (2) by a triangular reinforcement frame (302).
3. The mixing apparatus for preparing a precision electronic component cleaning agent according to claim 1, characterized in that: A liquid level sensor (204) is fixedly installed on the top of one side of the cleaning agent preparation chamber (2). A dosing pipe (205) is fixedly installed on the top of the cleaning agent preparation chamber (2). A movable protective cover is movably installed on the top of the dosing pipe (205), and a lifting handle is provided on the movable protective cover for use.
4. The mixing apparatus for preparing a precision electronic component cleaning agent according to claim 1, characterized in that: A mixing paddle (203) is fixedly installed in the center of the cleaning agent preparation chamber (2) via a shaft connecting rod (202). A conveying pipe (206) is fixedly installed on one side of the cleaning agent preparation chamber (2) via a circular fastening block (208). A flow meter (209) is fixedly installed on the front of the cleaning agent preparation chamber (2).
5. The mixing apparatus for preparing a precision electronic component cleaning agent according to claim 1, characterized in that: A timer (102) is fixedly installed on the front of the controller (101). A control switch is provided on the front of the controller (101), and the control switch is electrically connected to the liquid level sensor (204), the drive motor (301), the pressure regulating pump (4), and the solenoid valve (401) through wires.