Flexible ultrasonic welding equipment

Abstract

The utility model relates to the technical field of welding, in particular to flexible ultrasonic welding equipment which comprises a welding combination, and a manipulator combination is arranged on one side of the welding combination and used for grabbing and carrying products. A feeding detection assembly is arranged on one side of the mechanical arm assembly, a finished product assembly line is placed on one side of the feeding detection assembly, the welding assembly comprises an ultrasonic welding machine and an air cylinder transplanting mechanism, and the air cylinder transplanting mechanism is fixed to the surface of the ultrasonic welding machine. Through the arrangement of the welding combination, the manipulator combination and the feeding detection combination, the automation degree of welding is improved, manual auxiliary operation is not needed in the welding process, the labor intensity is reduced, and the working efficiency is improved; in addition, through the arrangement of the in-place detection light source assembly, the angle positioning camera assembly and the upper side camera light source assembly, the detection function during welding is achieved.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically a flexible ultrasonic welding device. Background Technology

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Products usually require welding equipment for welding. However, existing welding equipment requires manual operation, which increases the labor intensity of product welding and reduces work efficiency. Moreover, existing welding equipment rarely has detection functions during welding, which causes great inconvenience to users. Utility Model Content

[0003] The purpose of this invention is to provide a flexible ultrasonic welding device to solve the problems mentioned in the background art, such as low working efficiency and the lack of detection functions in existing welding equipment.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a flexible ultrasonic welding device, comprising a welding assembly, a robotic arm assembly on one side of the welding assembly for gripping and transporting products; a feeding and detection assembly on one side of the robotic arm assembly for feeding products; a finished product assembly line on one side of the feeding and detection assembly for unloading products after welding; the welding assembly includes an ultrasonic welding machine and a cylinder transfer mechanism, the cylinder transfer mechanism being fixed to the surface of the ultrasonic welding machine for clamping and fixing products during welding.

[0005] Preferably, the robotic arm assembly includes a robotic arm base, a six-axis robotic arm, and an ultrasonic six-axis fixture. The six-axis robotic arm is mounted on the top of the robotic arm base and is used for product handling.

[0006] Preferably, the output end of the six-axis robot is equipped with an ultrasonic six-axis fixture, which is used for gripping products.

[0007] Preferably, the feeding and detection assembly includes a production line assembly, a position detection light source assembly, a transfer disc assembly, an angle positioning camera assembly, a robotic arm assembly, and an upper camera light source assembly. The transfer disc assembly is fixedly connected to the surface of the production line assembly, and the robotic arm assembly is fixedly connected to the surface of the production line assembly. The robotic arm assembly is used to grip and place products from the production line assembly onto the transfer disc assembly.

[0008] Preferably, the surface of the production line assembly is fixedly connected to a position detection light source assembly, which is used for position detection when the robot arm assembly places the product onto the transfer disc assembly.

[0009] Preferably, an angle positioning camera assembly is installed at the bottom of the assembly line component, and an upper camera light source assembly is installed at the top of the assembly line component. The upper camera light source assembly is used for detection when the products are fed into the assembly line component.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This flexible ultrasonic welding equipment improves the automation level of welding by setting up a welding assembly, a robotic arm assembly, and a material feeding and detection assembly. No manual assistance is required during the welding process, reducing labor intensity and improving work efficiency. Furthermore, by setting up a position detection light source assembly, an angle positioning camera assembly, and an upper camera light source assembly, this utility model allows for product feeding via a transfer disc assembly. During feeding, the upper camera light source assembly and the angle positioning camera assembly perform detection. Then, the robotic arm assembly picks up the product from the production line assembly and transports it to the transfer disc assembly. At this point, the position detection light source assembly performs position detection, thus realizing the detection function during welding. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0012] Figure 2 This is a schematic diagram of the welding mechanism structure of this utility model;

[0013] Figure 3 This is a schematic diagram of the robotic arm mechanism of this utility model;

[0014] Figure 4 This is a schematic diagram of the feeding and detection mechanism of this utility model;

[0015] Figure 5 This is an exploded structural diagram of the material feeding and detection mechanism of this utility model.

[0016] In the diagram: 1. Welding assembly; 11. Ultrasonic welding machine; 12. Cylinder transfer mechanism; 2. Robotic arm assembly; 21. Robotic arm base; 22. Six-axis robotic arm; 23. Ultrasonic six-axis fixture; 3. Material loading and inspection assembly; 31. Production line assembly; 32. Position detection light source assembly; 33. Transfer disc assembly; 34. Angle positioning camera assembly; 35. Robotic arm assembly; 36. Upper camera light source assembly; 4. Finished product production line. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0018] The structure of the flexible ultrasonic welding equipment provided by this utility model is as follows: Figure 1 as well as Figure 3 As shown, the assembly includes a welding assembly 1, and a robotic arm assembly 2 is provided on one side of the welding assembly 1. The robotic arm assembly 2 is used for gripping and transporting products. The robotic arm assembly 2 includes a robotic arm base 21, a six-axis robotic arm 22, and an ultrasonic six-axis fixture 23. The six-axis robotic arm 22 is mounted on the top of the robotic arm base 21. The six-axis robotic arm 22 is used for transporting products. The ultrasonic six-axis fixture 23 is mounted on the output end of the six-axis robotic arm 22. The ultrasonic six-axis fixture 23 is used for gripping products.

[0019] During implementation, the six-axis robot 22 drives the ultrasonic six-axis fixture 23 to grab the product on the transfer disc assembly 33 and place it on the cylinder transfer mechanism 12.

[0020] Furthermore, such as Figure 4 as well as Figure 5As shown, a feeding detection assembly 3 is provided on one side of the robotic arm assembly 2. This feeding detection assembly 3 is used for product feeding. The feeding detection assembly 3 includes a production line assembly 31, a position detection light source assembly 32, a transfer disc assembly 33, an angle positioning camera assembly 34, a robotic arm assembly 35, and an upper camera light source assembly 36. The transfer disc assembly 33 is fixedly connected to the surface of the production line assembly 31, and the robotic arm assembly 35 is fixedly connected to the surface of the production line assembly 31. The robotic arm assembly 35 is used to grip and place products from the production line assembly 31 onto the transfer disc assembly 33. The position detection light source assembly 32 is fixedly connected to the surface of the production line assembly 31. This position detection light source assembly 32 is used for position detection when the robotic arm assembly 35 places the product onto the transfer disc assembly 33. An angle positioning camera assembly 34 is installed at the bottom of the production line assembly 31, and an upper camera light source assembly 36 is installed at the top of the production line assembly 31. This upper camera light source assembly 36 is used for detection when products are fed into the production line assembly 31.

[0021] During implementation, the product is fed through the transfer disc assembly 33. During feeding, the upper camera light source assembly 36 and the angle positioning camera assembly 34 are used for detection. Then, the robot arm assembly 35 picks up the product from the production line assembly 31 and transports it to the transfer disc assembly 33. At this time, the position detection light source assembly 32 is used for position detection.

[0022] Furthermore, such as Figure 1 as well as Figure 2 As shown, a finished product line 4 is placed on one side of the loading and inspection assembly 3. The finished product line 4 is used for unloading the product after welding. The welding assembly 1 includes an ultrasonic welding machine 11 and a cylinder transfer mechanism 12. The cylinder transfer mechanism 12 is fixed on the surface of the ultrasonic welding machine 11. The cylinder transfer mechanism 12 is used for clamping and fixing the product during welding.

[0023] During implementation, the product on the cylinder transfer mechanism 12 is welded using an ultrasonic welding machine 11.

[0024] Working principle: When in use, the product is first fed through the transfer disc assembly 33. During feeding, the upper camera light source assembly 36 and the angle positioning camera assembly 34 are used for detection. Then, the robot arm assembly 35 grabs the product on the production line assembly 31 and transports it to the transfer disc assembly 33. At this time, the position detection light source assembly 32 is used for position detection.

[0025] Subsequently, the six-axis robot 22 drives the ultrasonic six-axis fixture 23 to pick up the product on the transfer disc assembly 33 and place it on the cylinder transfer mechanism 12. Then, the ultrasonic welding machine 11 welds the product on the cylinder transfer mechanism 12, thus completing the use of the flexible ultrasonic welding equipment.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A flexible ultrasonic welding device, comprising a welding assembly (1), characterized in that: A robotic arm assembly (2) is provided on one side of the welding assembly (1), which is used to grasp and transport products; a loading and inspection assembly (3) is provided on one side of the robotic arm assembly (2), which is used to feed products; a finished product assembly line (4) is placed on one side of the loading and inspection assembly (3), which is used to unload products after welding; the welding assembly (1) includes an ultrasonic welding machine (11) and a cylinder transfer mechanism (12), and the cylinder transfer mechanism (12) is fixed on the surface of the ultrasonic welding machine (11), which is used to clamp and fix the products during welding.

2. The flexible ultrasonic welding equipment according to claim 1, characterized in that: The robotic arm assembly (2) includes a robotic arm base (21), a six-axis robotic arm (22), and an ultrasonic six-axis fixture (23). The six-axis robotic arm (22) is mounted on the top of the robotic arm base (21) and is used for product handling.

3. The flexible ultrasonic welding equipment according to claim 2, characterized in that: The output end of the six-axis manipulator (22) is equipped with an ultrasonic six-axis fixture (23), which is used for gripping products.

4. The flexible ultrasonic welding equipment according to claim 1, characterized in that: The loading and inspection assembly (3) includes a production line assembly (31), a position detection light source assembly (32), a transfer disc assembly (33), an angle positioning camera assembly (34), a robot arm assembly (35), and an upper camera light source assembly (36). The transfer disc assembly (33) is fixedly connected to the surface of the production line assembly (31), and the robot arm assembly (35) is fixedly connected to the surface of the production line assembly (31). The robot arm assembly (35) is used to pick up the products on the production line assembly (31) and place them on the transfer disc assembly (33).

5. A flexible ultrasonic welding device according to claim 4, characterized in that: The surface of the assembly line component (31) is fixedly connected to the position detection light source component (32), which is used for position detection when the robot arm component (35) places the product onto the transfer disk component (33).

6. The flexible ultrasonic welding equipment according to claim 5, characterized in that: An angle positioning camera assembly (34) is installed at the bottom of the assembly line assembly (31), and an upper camera light source assembly (36) is installed at the top of the assembly line assembly (31). The upper camera light source assembly (36) is used for detection when the products of the assembly line assembly (31) are fed.

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