Efficient and stable circuit board coupling welding equipment

By using a circuit board coupling welding equipment that combines a tooling body and a magnet, the deviation problem during coupling inductor welding was solved, achieving efficient and stable welding and improving production efficiency and yield.

CN223544416UActive Publication Date: 2025-11-14HEFEI HTMICROWAVE TECH CO LTD
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Patent Information

Application Number
CN202422750091.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-14
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In existing technologies, soldering coupled inductors on circuit boards requires professional personnel, which results in height and angle deviations, low efficiency, and inconsistency, leading to rework and resource waste.

Method used

A highly efficient and stable circuit board coupling welding equipment is adopted, including a tooling body, a metal pressure plate and a fixing clamp. The coupling inductor is fixed in the groove by the magnetic attraction between the magnet and the metal pressure plate, and the PCB board is fixed by the fixing clamp to achieve stable welding.

Benefits of technology

It improves the simplicity and consistency of welding operations, increases production efficiency and yield, and reduces the skill requirements for welding personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mobile communication, in particular to efficient and stable circuit board coupling welding equipment which comprises a tool body, a metal pressing piece and a fixing clamp, a square groove used for containing a PCB is formed in the top face of the tool body, and a groove is formed in the bottom face of the square groove in the length direction of the square groove. A groove is formed in the bottom surface of the PCB, a plurality of magnets are uniformly embedded in the bottom surface of the groove at intervals, a plurality of coupling inductors are arranged in the groove at intervals, the middle parts of the plurality of coupling inductors are concave inwards, two ends of the plurality of coupling inductors extend upwards to be butted with the bottom of the PCB, and a metal pressing sheet is pressed in the groove in the middle parts of the plurality of coupling inductors and is in magnetic attraction fit with the plurality of magnets. The fixing clamp is arranged on the outer side of the square groove in the top face of the tool body and used for fixing the PCB in the square groove. The welding tool is easy to operate, the skill requirement for welding personnel is lowered, high consistency is achieved, and the problems of instability and low efficiency of tool-free welding are solved.
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Description

Technical Field

[0001] This utility model relates to the field of mobile communication technology, specifically to a high-efficiency and stable circuit board coupling welding equipment. Background Technology

[0002] With the development of mobile communication technology, the requirements for the stability of base station filters have become higher and the demand has increased significantly. Consequently, the requirements for the stability of related components and the assembly efficiency have also increased to meet production needs.

[0003] In existing technologies, vertically soldering a coupled inductor onto a circuit board requires highly skilled soldering personnel. Furthermore, manual soldering results in deviations in the height and angle of the coupled inductor, leading to extremely low efficiency and an inability to maintain consistency. This reduces product debugging efficiency, and significant deviations can cause rework due to the product failing to meet debugging specifications, resulting in a waste of human and material resources. Utility Model Content

[0004] To address the problems in the background technology, this utility model proposes a highly efficient and stable circuit board coupling welding equipment. This utility model is simple to operate and reduces the skill requirements for welding personnel. It has a high degree of consistency and solves the problems of instability and low efficiency in tooling-less welding.

[0005] To solve the above problems, this utility model adopts the following technical solution: a high-efficiency and stable circuit board coupling welding equipment, including a fixture body, a metal pressure plate and a fixing clamp. The top surface of the fixture body is provided with a square groove for accommodating the PCB board. The bottom surface of the square groove is provided with a groove along its length. Multiple magnets are evenly spaced and embedded in the bottom surface of the groove. Multiple coupling inductors are spaced apart in the groove. The middle part of the multiple coupling inductors is concave and the two ends extend upward to connect with the bottom of the PCB board. The metal pressure plate is pressed into the groove in the middle part of the multiple coupling inductors, and the metal pressure plate is magnetically attracted to the multiple magnets. The fixing clamp is provided on the outside of the square groove on the top surface of the fixture body and is used to fix the PCB board in the square groove.

[0006] Furthermore, the number of fixing clips is at least two, and the at least two fixing clips are arranged on both sides of the top surface of the tooling body, spaced apart from the square groove.

[0007] Furthermore, at least two of the fixing clamps each include a spring rod, a compression spring, and a pressure plate. The spring rod is disposed on the top surface of the fixture body. One end of the pressure plate has a through hole for the spring rod to pass through. The other end of the pressure plate is used to press against the top surface of the PCB board. The compression spring is elastically supported between the upper end of the spring rod and the top surface of the pressure plate.

[0008] Furthermore, the bottom surface of the square groove is provided with positioning pins for mounting and positioning with the PCB board.

[0009] The beneficial effects of this invention are as follows: This invention places multiple coupled inductors to be soldered onto a PCB board into a groove. By placing a metal pressure plate in the groove, the magnetic attraction of multiple magnets on the metal pressure plate presses the middle parts of the multiple coupled inductors firmly into the groove. Simultaneously, the two ends of the multiple coupled inductors extend upwards, allowing the PCB board to be placed into a square slot and fixed with a clamp. The two ends of the multiple coupled inductors extend into the solder joints of the PCB board, achieving stable soldering. Compared to traditional manual soldering, which is prone to height and angle deviations and low efficiency, this invention is simple to operate, has high processing efficiency, and exhibits excellent consistency, thus improving production efficiency and yield. Attached Figure Description

[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0011] Figure 1 This is a top view of the present invention;

[0012] Figure 2 for Figure 1 A sectional view along line AA.

[0013] 1. Tooling body; 2. Metal pressure plate; 3. Fixing clamp; 4. Square groove; 5. Groove; 6. Magnet; 7. Coupled inductor; 8. Spring rod; 9. Pressure plate; 10. Positioning pin. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] This invention places multiple coupled inductors 7, which need to be soldered onto a PCB board, into a groove 5. A metal pressure plate 2 is placed within the groove 5. Due to the magnetic attraction of multiple magnets 6 to the metal pressure plate 2, the middle portions of the multiple coupled inductors 7 are pressed firmly into the groove 5. Simultaneously, the two ends of the multiple coupled inductors 7 extend upwards. The PCB board is placed into a square slot 4 and fixed by a fixing clip 3. The two ends of the multiple coupled inductors 7 extend into the solder joints of the PCB board, achieving stable soldering. Compared to traditional manual soldering, which is prone to height and angle deviations and low efficiency, this invention is simple to operate, has high processing efficiency, and exhibits excellent consistency, thus improving production efficiency and yield.

[0016] Specifically, such as Figure 1 and Figure 2 As shown, a high-efficiency and stable circuit board coupling and soldering equipment includes a fixture body 1, a metal pressure plate 2, and a fixing clamp 3. The top surface of the fixture body 1 has a square groove 4 for accommodating the PCB board. The bottom surface of the square groove 4 has a groove 5 along its length. A plurality of magnets 6 are evenly spaced on the bottom surface of the groove 5. A plurality of coupling inductors 7 are spaced apart in the groove 5. The middle of the plurality of coupling inductors 7 is concave and the two ends extend upward to connect with the bottom of the PCB board. The metal pressure plate 2 is pressed into the groove 5 in the middle of the plurality of coupling inductors 7, and the metal pressure plate 2 is magnetically attracted to the plurality of magnets 6. The fixing clamp 3 is located on the outside of the square groove 4 on the top surface of the fixture body 1 and is used to fix the PCB board in the square groove 4.

[0017] Furthermore, the number of fixing clips 3 is at least two, and at least two fixing clips 3 are arranged on both sides of the top surface of the tooling body 1, spaced apart from the square groove 4.

[0018] Furthermore, at least two of the fixing clamps 3 each include a spring vertical rod 8, a compression spring, and a pressure plate 9. The spring vertical rod 8 is disposed on the top surface of the tooling body 1. One end of the pressure plate 9 has a through hole for the spring vertical rod 8 to pass through, and the other end of the pressure plate 9 is used to press against the top surface of the PCB board. The compression spring is elastically supported between the upper end of the spring vertical rod 8 and the top surface of the pressure plate 9.

[0019] Furthermore, the bottom surface of the square groove 4 is provided with a positioning pin 10 for mounting and positioning with the PCB board.

[0020] In use, this invention involves placing multiple coupled inductors 7, which need to be soldered onto the PCB board, into the groove 5. A metal pressure plate 2 is placed within the groove 5. Due to the magnetic attraction of multiple magnets 6 on the metal pressure plate 2, the middle portions of the multiple coupled inductors 7 are pressed firmly into the groove 5. Simultaneously, the two ends of the multiple coupled inductors 7 extend upwards. The PCB board is then placed into the square groove 4 and fixed using a fixing clip 3. The two ends of the multiple coupled inductors 7 extend into the solder joints of the PCB board for stable soldering. After soldering, the fixing clip 3 is released from the PCB board, and the metal pressure plate 2 is pulled out along the length of the groove 5, allowing the PCB board with the soldered multiple coupled inductors 7 to be easily removed. Compared to traditional manual soldering, which is prone to height and angle deviations and low efficiency, this invention is simple to operate, has high processing efficiency, and exhibits excellent consistency, improving production efficiency and yield.

[0021] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency and stable circuit board coupling welding equipment, characterized in that: The fixture includes a fixture body (1), a metal pressure plate (2), and a fixing clip (3). The top surface of the fixture body (1) has a square groove (4) for accommodating a PCB board. The bottom surface of the square groove (4) has a groove (5) along its length. Multiple magnets (6) are evenly spaced on the bottom surface of the groove (5). Multiple coupled inductors (7) are spaced apart in the groove (5). The middle of the multiple coupled inductors (7) is concave and the two ends extend upward to connect with the bottom of the PCB board. The metal pressure plate (2) is pressed into the groove (5) in the middle of the multiple coupled inductors (7), and the metal pressure plate (2) is magnetically attracted to the multiple magnets (6). The fixing clip (3) is located on the outside of the square groove (4) on the top surface of the fixture body (1) and is used to fix the PCB board in the square groove (4).

2. The efficient and stable circuit board coupling welding equipment according to claim 1, characterized in that: The number of the fixing clips (3) is at least two, and the at least two fixing clips (3) are arranged on both sides of the top surface of the tooling body (1) at intervals of the square groove (4).

3. The efficient and stable circuit board coupling welding equipment according to claim 1, characterized in that: At least two of the fixing clamps (3) include a spring rod (8), a compression spring and a pressure plate (9). The spring rod (8) is disposed on the top surface of the fixture body (1). One end of the pressure plate (9) is provided with a through hole for the spring rod (8) to pass through. The other end of the pressure plate (9) is used to press against the top surface of the PCB board. The compression spring is elastically supported between the upper end of the spring rod (8) and the top surface of the pressure plate (9).

4. The efficient and stable circuit board coupling welding equipment according to claim 1, characterized in that: The bottom surface of the square groove (4) is provided with a positioning pin (10) for mounting and positioning with the PCB board.