Cutting device for green ceramic tile processing
By using a water jet and filtration system in the green ceramic tile processing cutting device, the problem of dust dispersion during tile cutting is solved, achieving an environmentally friendly and efficient cutting process.
Patent Information
- Application Number
- CN202422715988.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-08
AI Technical Summary
When cutting tiles, dust is scattered everywhere, causing environmental pollution and harming health.
A green ceramic tile processing cutting device is adopted, which uses a water pump to spray water to reduce dust dispersion, and uses water spray nozzles and water spray washing rods to collect dust, combined with a filter screen to filter and recycle water resources.
It effectively reduces dust pollution, improves cutting efficiency, saves water resources, and keeps the working environment clean.
Smart Images

Figure CN223545480U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile cutting and processing technology, specifically to a cutting device for green ceramic tile processing. Background Technology
[0002] Green ceramic tiles are an environmentally friendly, healthy, and sustainable building decoration material. They are made from environmentally friendly, recycled, recyclable, or low-pollution materials, effectively reducing the environmental impact of tile production. By adding special substances or coatings, the tiles have functions such as anti-slip and antibacterial properties. However, in the process of tiling the wall, it is inevitable to adjust the size of the tiles according to the placement. This requires the use of a cutting machine to cut the tiles, which generates a lot of dust. This dust can pollute the surrounding environment and can also harm human health if inhaled. Utility Model Content
[0003] The purpose of this invention is to provide a green ceramic tile cutting device to solve the problem of dust scattering everywhere when cutting ceramic tiles, as mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a green ceramic tile cutting device, comprising a frame, a rotating plate rotatably mounted on the outer surface of the frame, and sliding rods penetrating the outer surfaces of both ends of the rotating plate, the sliding rods being fixed to the rotating plate by set screws, the sliding rods being parallel to each other and parallel to the frame, a sliding mounting plate slidably mounted on the outer surface of the sliding rods, and a cutting machine being provided on the outer surface of the sliding mounting plate, a pumping mechanism being provided between the frame and the sliding mounting plate, the pumping mechanism spraying water to prevent dust from spreading and causing environmental pollution during ceramic tile cutting.
[0005] Preferably, the pumping mechanism includes: a water pump, which is fixedly installed on the outer surface of the frame away from the cutting machine, and a water spray nozzle is fixedly installed on the outer surface of the sliding mounting plate, with the output end of the water spray nozzle aligned with the saw blade of the cutting machine, and the output end of the water pump connected to the input end of the water spray nozzle.
[0006] By adopting the above technical solution, water can be pumped to the water spray nozzle to spray water, so that dust will not fly around when the cutting machine is cutting tiles, and the friction between the cutting machine blade and the tile will be reduced and the temperature generated during cutting will be reduced, thereby improving the efficiency of tile cutting.
[0007] Preferably, a water hopper is fixedly installed on the outer surface of the frame, and the water hopper has a stepped inclined design. The water hopper is located directly below the cutting machine. A water spraying and rinsing rod is fixedly installed at one end of the water hopper near the sliding mounting plate, and the water spraying and rinsing rod is connected to the output end of the water pump.
[0008] By adopting the above technical solution, the water sprayed out can be recycled, allowing the water to flow along the inclined surface of the water tank and be collected by the water tank to reduce water waste. At the same time, the water sprayed out by the water spraying rod can clean the inside of the water tank.
[0009] Preferably, a filter screen is slidably inserted into the side surface of the water container away from the sliding rod, and the filter screen is in close contact with the outer surface of the water container. The outer surface of the water container is connected to the output end of the water pump, and the output end of the water pump is located at the lowest point of the bottom of the water container.
[0010] Using the above technical solution, the water sprayed from the water spraying rod will wash away the dust generated when cutting tiles, and filter the dust through the filter screen, making it easy to collect the dust. When cleaning is needed later, the filter screen can be removed from the water tank for cleaning.
[0011] Preferably, a cutting machine is rotatably mounted on the outer surface of the sliding mounting plate, and the cutting machine is fixed to the sliding mounting plate with screws, and the saw blade of the cutting machine passes through the sliding mounting plate.
[0012] Using the above technical solution, when the saw blade of the cutting machine is unusable, the screws can be removed, and then the cutting machine can be easily rotated out to replace the saw blade.
[0013] Preferably, a clamping cylinder is fixedly installed on the outer surface of one end of the frame, a stop bar is provided at the end of the frame away from the clamping cylinder, and the outer surface of the stop bar is penetrated by a bolt cap, and the bolt cap is slidably connected to the frame. The stop bar is slidably connected to the frame, and a telescopic rod is fixedly installed on the side surface of one end of the frame, and one end of the telescopic rod is flush with the mounting plane of the stop bar.
[0014] By adopting the above technical solution, the position of the stop bar on the frame can be adjusted by loosening or loosening the bolt cap to accommodate tiles of different sizes. Then, the tiles placed on the frame are fixed by pushing out the clamping cylinder. When cutting large tiles, the telescopic rod can be pulled out to support the tiles, reducing the chance of the tiles falling and breaking after cutting.
[0015] Preferably, threaded rods are rotatably mounted on both outer surfaces of the rotating plate, and nuts are threaded onto the outer surface of the threaded rods. A ball joint is slidably mounted on the outer surface of the threaded rods, and the ball joints and threaded rods are concentrically designed. The outer surface of the ball joints fits against the outer surface of the frame, and the frame engages with the ball joints.
[0016] By adopting the above technical solution, the height of the rotating plate can be raised by adjusting the rotation of the bolt cap, allowing the cutting machine to tilt and cut the tiles. The ball joint allows the threaded rod to rotate flexibly without detaching from the frame.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the cutting device for processing green ceramic tiles:
[0018] 1. When cutting, the tile needs to be placed and fixed inside the frame. Then, the sliding mounting plate can be pushed to move along the sliding rod. At the same time as cutting, the water pump can be started to pump the water in the water tank out and discharge it from the water spray dust suppression nozzle. The water sprayed by the water spray dust suppression nozzle reduces the dust generated during cutting and cools the tile and the saw blade of the cutting machine to improve cutting efficiency and reduce dust pollution.
[0019] 2. As the water for cutting tiles is sprayed out, the water carries dust into the water tank. At this time, the water sprayed from the water spray bar will wash away the dust and rinse the inside of the water tank. The washed-away dust will be intercepted by the filter screen. When cleaning is needed, the filter screen can be removed from the water tank for easy reuse of the filtered water. This saves water resources, keeps the floor clean, and can collect and clean the dust from the tiles.
[0020] 3. When an angled cutting of the tile is required, the threaded rod can be moved by adjusting the rotating nut, which will cause the rotating plate to rotate and rise. When the rotating plate rises and rotates, it will cause the sliding mounting plate and the cutting machine to tilt together. The ball joint engages with the frame, allowing the threaded rod to rotate freely and forming effective support, so that the ball joint will not detach from the frame. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the frame and rotating plate of this utility model;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the frame and water container of this utility model;
[0023] Figure 3 This is a three-dimensional structural diagram of the rotating plate and threaded rod of this utility model;
[0024] Figure 4 This is a three-dimensional exploded view of the water pump and water spraying rod of this utility model;
[0025] Figure 5 This is a cross-sectional perspective view of the water container and filter screen of this utility model.
[0026] Figure 6 This is a three-dimensional structural diagram of the sliding mounting plate and the cutting machine of this utility model.
[0027] In the diagram: 1. Frame; 2. Rotating plate; 3. Sliding rod; 4. Sliding mounting plate; 5. Cutting machine; 6. Water spray dust suppression nozzle; 7. Water pump; 8. Water hopper; 9. Filter screen; 10. Threaded rod; 11. Ball joint; 12. Nut; 13. Stop bar; 14. Bolt cap; 15. Tightening cylinder; 16. Telescopic rod; 17. Water spray flushing rod. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-6 This utility model provides a technical solution: a green ceramic tile cutting device, including a frame 1, a rotating plate 2 rotatably mounted on the outer surface of the frame 1, and sliding rods 3 penetrating the outer surfaces of both ends of the rotating plate 2, and the sliding rods 3 are fixed to the rotating plate 2 by set screws. The sliding rods 3 are parallel to each other and parallel to the frame 1. A sliding mounting plate 4 is slidably mounted on the outer surface of the sliding rods 3, and a cutting machine 5 is provided on the outer surface of the sliding mounting plate 4. A pumping mechanism is provided between the frame 1 and the sliding mounting plate 4. The pumping mechanism sprays water to prevent dust from spreading and causing environmental pollution when cutting ceramic tiles.
[0030] By fixing the sliding rod 3 with the set screw, it is easy to remove the sliding rod 3 from the rotating plate 2 and replace it. The parallelism of the sliding rods 3 ensures that the sliding mounting plate 4 can move more smoothly without jamming. The parallelism of the sliding rod 3 with the frame 1 prevents the cutting machine 5 from shifting position during cutting, which would cause the tile to break.
[0031] The pumping mechanism includes a water pump 7, which is fixedly installed on the outer surface of the frame 1 away from the cutting machine 5. A water spray nozzle 6 is fixedly installed on the outer surface of the sliding mounting plate 4, and the output end of the water spray nozzle 6 is aligned with the saw blade of the cutting machine 5. The output end of the water pump 7 is connected to the input end of the water spray nozzle 6.
[0032] After measuring the required size of the tile, place it inside the frame 1 and secure it. Then, start the cutting machine 5 and water pump 7. By pushing the cutting machine 5, the sliding mounting plate 4 will slide along the sliding rod 3, allowing the cutting machine 5 to cut the tile. At the same time, the water pump 7 will draw water from the water tank 8 and spray it outward through the water spray dust suppression nozzle 6. Spray water onto the saw blade of the cutting machine 5 and the tile to cool down the saw blade and the tile, and remove the dust generated during tile cutting, thereby improving cutting efficiency and reducing dust pollution.
[0033] A water hopper 8 is fixedly installed on the outer surface of the frame 1. The water hopper 8 has a stepped inclined design and is located directly below the cutting machine 5. A water spraying and rinsing rod 17 is fixedly installed on one end of the water hopper 8 near the sliding mounting plate 4 and is connected to the output end of the water pump 7.
[0034] After cutting, water carrying dust falls into the water tank 8 and flows along the inclined surface of the water tank 8. At this time, the water pump 7 will spray water through the water spraying rod 17 to rinse the inside of the water tank 8 and keep the inside of the water tank 8 clean.
[0035] A filter screen 9 is slidably inserted into the side surface of the water container 8 away from the sliding rod 3, and the filter screen 9 is tightly attached to the outer surface of the water container 8. The outer surface of the water container 8 is connected to the output end of the water pump 7, and the output end of the water pump 7 is located at the lowest point of the bottom of the water container 8.
[0036] Dust washed away by water will be intercepted by filter screen 9, which facilitates water filtration and collection, allows water to be reused and reduces water waste, prevents water and dust from flowing on the ground, keeps the site clean, and allows filter screen 9 to be pulled out of water tank 8 for cleaning.
[0037] A cutting machine 5 is rotatably mounted on the outer surface of the sliding mounting plate 4, and screws are used to fix the cutting machine 5 to the sliding mounting plate 4. The saw blade of the cutting machine 5 passes through the sliding mounting plate 4.
[0038] When the saw blade of the cutting machine 5 becomes worn, the screws can be removed to separate the sliding mounting plate 4 from the cutting machine 5, making it easy to rotate and pull out the cutting machine 5 to replace the saw blade.
[0039] A clamping cylinder 15 is fixedly installed on the outer surface of one end of the frame 1. A stop bar 13 is provided at the end of the frame 1 away from the clamping cylinder 15. The outer surface of the stop bar 13 is penetrated by a bolt cap 14, and the bolt cap 14 is slidably connected to the frame 1. The stop bar 13 is slidably connected to the frame 1. A telescopic rod 16 is fixedly installed on the side surface of one end of the frame 1, and one end of the telescopic rod 16 is flush with the mounting plane of the stop bar 13.
[0040] When cutting tiles, the position of the stop bar 13 on the frame 1 needs to be adjusted according to the size of the tile. Then, the stop bar 13 is fixed by tightening the bolt cap 14. After that, the tile is placed on the outer surface of the frame 1 and the clamping cylinder 15 is activated to clamp and fix the tile. When the size of the tile is too large, the telescopic rod 16 can be pulled out to effectively support the tile and prevent it from falling off the frame 1 and being damaged during cutting.
[0041] Threaded rods 10 are rotatably mounted on the outer surfaces of both sides of the rotating plate 2, and nuts 12 are threadedly mounted on the outer surface of the threaded rods 10. Ball joints 11 are slidably mounted on the outer surface of the threaded rods 10, and the ball joints 11 and the threaded rods 10 are concentrically designed. The outer surface of the ball joints 11 is in contact with the outer surface of the frame 1, and the frame 1 is engaged with the ball joints 11.
[0042] When it is necessary to cut the tile at an angle, the nut 12 can be rotated to move the threaded rod 10. The movement of the threaded rod 10 lifts the rotating plate 2, causing the sliding mounting plate 4 and the cutting machine 5 to tilt together. This changes the angle of the cutting machine 5 for angled cutting of the tile. The ball joint 11 effectively supports the rotating plate 2 and allows the threaded rod 10 to rotate flexibly without jamming, making it easy to adjust the angle of the rotating plate 2 for cutting the tile.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cutting device for processing green ceramic tiles, comprising a frame (1), wherein a rotating plate (2) is rotatably mounted on the outer surface of the frame (1), and sliding rods (3) are installed through the outer surfaces of both ends of the rotating plate (2), and the sliding rods (3) are fixed to the rotating plate (2) by set screws, the sliding rods (3) are parallel to each other and parallel to the frame (1), a sliding mounting plate (4) is slidably mounted on the outer surface of the sliding rods (3), and a cutting machine (5) is provided on the outer surface of the sliding mounting plate (4), characterized in that: A pump mechanism is provided between the frame (1) and the sliding mounting plate (4). Water is sprayed out through the pump mechanism so that dust will not spread everywhere and cause environmental pollution when cutting tiles.
2. The cutting device for processing green ceramic tiles according to claim 1, characterized in that: The pumping mechanism includes a water pump (7), which is fixedly installed on the outer surface of the frame (1) away from the cutting machine (5). A water spray nozzle (6) is fixedly installed on the outer surface of the sliding mounting plate (4), and the output end of the water spray nozzle (6) is aligned with the saw blade of the cutting machine (5). The output end of the water pump (7) is connected to the input end of the water spray nozzle (6).
3. The cutting device for processing green ceramic tiles according to claim 1, characterized in that: A water hopper (8) is fixedly installed on the outer surface of the frame (1), and the water hopper (8) is a stepped inclined design. The water hopper (8) is located directly below the cutting machine (5). A water spraying and rinsing rod (17) is fixedly installed on one end of the water hopper (8) near the sliding mounting plate (4), and the water spraying and rinsing rod (17) is connected to the output end of the water pump (7).
4. The cutting device for processing green ceramic tiles according to claim 3, characterized in that: A filter screen (9) is slidably inserted on the side surface of the water container (8) away from the sliding rod (3), and the filter screen (9) is closely attached to the outer surface of the water container (8). The outer surface of the water container (8) is connected to the output end of the water pump (7), and the output end of the water pump (7) is located at the lowest point of the bottom of the water container (8).
5. The cutting device for processing green ceramic tiles according to claim 1, characterized in that: A cutting machine (5) is rotatably mounted on the outer surface of the sliding mounting plate (4), and screws are provided between the cutting machine (5) and the sliding mounting plate (4) for fixing. The saw blade of the cutting machine (5) passes through the sliding mounting plate (4).
6. The cutting device for processing green ceramic tiles according to claim 1, characterized in that: A clamping cylinder (15) is fixedly installed on the outer surface of one end of the frame (1). A stop bar (13) is provided at the end of the frame (1) away from the clamping cylinder (15). The outer surface of the stop bar (13) is penetrated by a bolt cap (14). The bolt cap (14) is slidably connected to the frame (1). The stop bar (13) is slidably connected to the frame (1). A telescopic rod (16) is fixedly installed on the side surface of one end of the frame (1). One end of the telescopic rod (16) is flush with the mounting plane of the stop bar (13).
7. The cutting device for processing green ceramic tiles according to claim 1, characterized in that: The outer surfaces of the rotating plate (2) are rotatably mounted with threaded rods (10), and the outer surfaces of the threaded rods (10) are threaded with nuts (12). The outer surfaces of the threaded rods (10) are slidably mounted with ball joints (11), and the ball joints (11) and the threaded rods (10) are concentrically designed. The outer surfaces of the ball joints (11) are in contact with the outer surfaces of the frame (1), and the frame (1) is engaged with the ball joints (11).