Injection molding machine with automatic feeding structure

Abstract

The utility model discloses an injection molding machine with an automatic feeding structure, which comprises an injection molding machine, a processing bracket, a raw material box and a drainage structure, and relates to the technical field of injection molding, through the design of a stretching driver and a stretching threaded shaft, the feeding stretching on the inner side of the raw material box is realized, and the phenomenon of forming blockage is effectively avoided; due to the lifting vibration and horizontal stretching and retracting functions of the Z-shaped feeding pipe, blockage of the raw materials in the conveying process is further prevented through vibration in the vertical direction and the horizontal direction; due to the design of the horn-shaped gathering block, raw materials can be accurately guided into the inserting inner pipe, then feeding is conducted through the Z-shaped feeding pipe, and the feeding accuracy and stability are ensured; and through the rotary design of the feeding driving spiral shaft and the drainage blades, stable and horizontal feeding of the raw materials along the Z-shaped feeding pipe is achieved, and the feeding efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of injection molding technology, specifically to an injection molding machine with an automatic feeding structure. Background Technology

[0002] Injection molding machines, also known as injection molding machines or simply injection machines, are key plastic processing equipment widely used to manufacture thermoplastic or thermosetting plastic products of various shapes. Based on their structural design, injection molding machines are mainly divided into three types: vertical, horizontal, and all-electric. This equipment heats plastic material to a molten state and injects it into the mold cavity under high pressure, thereby accurately replicating the shape of the mold.

[0003] However, current injection molding machines on the market have some shortcomings in material handling. Specifically, traditional feeding methods rely on simple feeding troughs, which are not flexible enough when conveying materials to external equipment, posing challenges to smooth operation for users. Furthermore, when the feed rate is too high, blockages can easily occur inside the hopper, affecting not only the continuity of feeding but also increasing the difficulty of unblocking, thereby reducing production efficiency. Therefore, it is necessary to optimize the material handling system of injection molding machines to improve their overall performance and user-friendliness. In light of this, this project was developed through in-depth research into the aforementioned issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an injection molding machine with an automatic feeding structure, which solves some of the existing background technology problems.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an injection molding machine with an automatic feeding structure, comprising: an injection molding machine, a processing support, a raw material box, and a flow guiding structure, wherein the processing support is installed on the injection molding machine, the raw material box is installed on the processing support, and the flow guiding structure is connected to the raw material box of the injection molding machine component;

[0006] The drainage structure includes: a stretching drive, a stretching threaded shaft, a trumpet-shaped gathering block, a pair of insert inner tubes, a Z-shaped feeding tube, several horizontal telescopic convex shafts, several horizontal telescopic concave shaft tubes, several horizontal telescopic spring columns, several lifting bearing blocks, several lifting limit shafts, several lifting sleeve springs, lifting extrusion shafts, lifting extrusion drive, eccentric wheels, several horizontal telescopic magnets, a pair of toothed telescopic metal blocks, a pair of magnetic adsorption electromagnets, and drainage components;

[0007] The threaded shaft is inserted into the top of the raw material box via bearings. The drive end of the threaded shaft is connected to the threaded shaft. The horn-shaped aggregating block is installed on the inner bottom of the raw material box. A pair of insertable inner tubes are inserted into the horn-shaped aggregating block and the injection molding machine. The Z-shaped feeding tubes are movably installed on the pair of insertable inner tubes. Several horizontal telescopic convex shafts are movably inserted into the inner sides of several horizontal telescopic concave shaft tubes, and the several horizontal telescopic convex shafts are connected to both sides of the injection molding machine. Several horizontal telescopic spring columns are installed into the inner sides of several horizontal telescopic concave shaft tubes, and the several horizontal telescopic spring columns are connected to several horizontal telescopic convex shafts. Several lifting slots are provided on the processing bracket, and several lifting bearing blocks are movably inserted into the several... Inside the lifting groove, several lifting limit shafts are movably inserted into the inside of several lifting grooves, and several lifting shafts are movably inserted into several lifting bearing blocks. Several horizontal telescopic concave shaft tubes are movably inserted into the inside of several lifting bearing blocks. Several lifting sleeve springs are respectively fitted onto several lifting limit shafts. The lifting extrusion shaft is inserted into the processing bracket. The driving end of the lifting extrusion drive is connected to the lifting extrusion shaft. The eccentric wheel is installed on the lifting extrusion shaft. Several horizontal telescopic magnets are evenly installed on both sides of the Z-shaped feeding tube. A pair of toothed telescopic metal blocks are respectively inserted into the processing bracket in parallel. A pair of magnetic adsorption electromagnets are respectively installed on a pair of toothed telescopic metal blocks. The diversion assembly is installed inside the Z-shaped feeding tube.

[0008] Preferably, the diversion assembly includes: a feeding drive motor, a feeding drive screw shaft, and diversion blades;

[0009] The feeding drive screw shaft is inserted into the Z-shaped feeding pipe, the driving end of the feeding drive machine is connected to the feeding drive screw shaft, and the guide vanes are installed on the feeding drive screw shaft.

[0010] Preferably, the processing support is equipped with a magnetic percussion device.

[0011] Preferably, the Z-shaped feeding tube and the pair of insert inner tubes are provided with buffer rubber rings.

[0012] Preferably, the Z-shaped feeding pipe is equipped with a feeding valve.

[0013] Preferably, the Z-shaped feeding pipe is equipped with an exhaust valve.

[0014] This invention provides an injection molding machine with an automatic feeding structure. It offers the following advantages: The automatic feeding structure, through the design of the stretching drive and stretching threaded shaft, achieves feeding stretching inside the material box, effectively avoiding molding blockage; the lifting vibration and horizontal extension functions of the Z-shaped feeding tube, through vertical and horizontal vibration, further prevent blockage of the material during conveying; the design of the trumpet-shaped aggregator helps to accurately guide the material into the insert inner tube, and then feed it through the Z-shaped feeding tube, ensuring the accuracy and stability of feeding; the rotational design of the feeding drive screw shaft and the guide vanes achieves stable horizontal feeding of the material along the Z-shaped feeding tube, improving feeding efficiency; the combination of the lifting extrusion drive and the eccentric wheel, as well as the design of the horizontally extending convex shaft and the horizontally extending concave shaft tube, achieves stable lifting and horizontal extension of the Z-shaped feeding tube, providing a multi-dimensional motion mechanism. The design facilitates the uniform distribution and smooth flow of raw materials; the lifting bearing block and lifting limit shaft ensure the stability and precision of the lifting motion; the design of the lifting sleeve spring and the horizontal telescopic sleeve spring converts vertical compression and horizontal kinetic energy into the elastic deformation of the spring. This energy conversion method not only improves the flexibility of the system but also helps reduce mechanical impact and wear; the combination of magnetic adsorption electromagnet and toothed telescopic metal block achieves magnetic repulsion against the horizontal telescopic magnet, thereby driving the horizontal extension and retraction of the Z-shaped feeding tube. This non-contact driving method reduces mechanical friction and noise; the entire system is controlled by electrical components such as the drive motor and electromagnets, realizing the automation and intelligence of the feeding process and improving production efficiency; the system can adjust parameters such as feeding speed, vibration frequency, and extension and retraction amplitude according to actual needs to meet the requirements of different raw materials and working conditions. Attached Figure Description

[0015] Figure 1 This is a front sectional view of an injection molding machine with an automatic feeding structure according to the present invention.

[0016] Figure 2 This is a side view of an injection molding machine with an automatic feeding structure according to the present invention.

[0017] Figure 3 This is a side sectional view of an injection molding machine with an automatic feeding structure according to the present invention.

[0018] Figure 4 This is a three-dimensional schematic diagram of the Z-shaped feeding pipe of an injection molding machine with an automatic feeding structure as described in this utility model.

[0019] In the diagram: 1. Injection molding machine; 2. Processing support; 3. Raw material box; 4. Stretching drive; 5. Stretching threaded shaft; 6. Horn-shaped aggregate block; 7. Inserted inner tube; 8. Z-shaped feeding tube; 9. Horizontal telescopic convex shaft; 10. Horizontal telescopic concave shaft tube; 11. Horizontal telescopic spring column; 12. Lifting bearing block; 13. Lifting limit shaft; 14. Lifting sleeve spring; 15. Lifting extrusion shaft; 16. Lifting extrusion drive; 17. Eccentric wheel; 18. Horizontal telescopic magnet; 19. Toothed telescopic metal block; 20. Magnetic adsorption electromagnet; 21. Feeding drive; 22. Feeding drive screw shaft; 23. Drainage blade. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0022] Example

[0023] like Figure 1-4 As shown, the processing bracket 2 is mounted on the injection molding machine 1, the raw material box 3 is mounted on the processing bracket 2, and the flow guiding structure is connected to the raw material box 3 of the injection molding machine 1.

[0024] Specifically, the drainage structure includes: a stretching drive 4, a stretching threaded shaft 5, a trumpet-shaped gathering block 6, a pair of insert inner tubes 7, a Z-shaped feeding tube 8, several horizontal telescopic convex shafts 9, several horizontal telescopic concave shaft tubes 10, several horizontal telescopic spring columns 11, several lifting bearing blocks 12, several lifting limit shafts 13, several lifting sleeve springs 14, lifting extrusion shaft 15, lifting extrusion drive 16, an eccentric wheel 17, several horizontal telescopic magnets 18, a pair of toothed telescopic metal blocks 19, a pair of magnetic adsorption electromagnets 20, and a drainage assembly;

[0025] Specifically, the threaded shaft 5 is inserted into the top of the raw material box 3 via bearings; the drive end of the threaded shaft 5 is connected to the threaded shaft 5; the horn-shaped aggregating block 6 is installed on the inner bottom of the raw material box 3; a pair of insertable inner tubes 7 are inserted into the horn-shaped aggregating block 6 and the injection molding machine 1; the Z-shaped feeding pipe 8 is movably installed on the pair of insertable inner tubes 7; several horizontal telescopic convex shafts 9 are movably inserted into the inner sides of several horizontal telescopic concave shaft tubes 10, and the several horizontal telescopic convex shafts 9 are connected to both sides of the injection molding machine 1; several horizontal telescopic spring pillars 11 are installed into the inner sides of several horizontal telescopic concave shaft tubes 10, and the several horizontal telescopic spring pillars 11 are connected to several horizontal telescopic convex shafts 9; several lifting slots are provided on the processing bracket 2; several lifting bearing blocks 12 are movably inserted into several lifting slots. Inside the groove, several lifting limit shafts 13 are movably inserted into the inside of several lifting grooves, and several lifting shafts are movably inserted into several lifting bearing blocks 12. Several horizontal telescopic concave shaft tubes 10 are movably inserted into the inside of several lifting bearing blocks 12. Several lifting sleeve springs 14 are respectively sleeved on several lifting limit shafts 13. The lifting extrusion shaft 15 is inserted into the processing bracket 2. The driving end of the lifting extrusion drive 16 is connected to the lifting extrusion shaft 15. The eccentric wheel 17 is installed on the lifting extrusion shaft 15. Several horizontal telescopic magnets 18 are evenly installed on both sides of the Z-shaped feeding tube 8. A pair of toothed telescopic metal blocks 19 are respectively inserted into the processing bracket 2 in parallel. A pair of magnetic adsorption electromagnets 20 are respectively installed on a pair of toothed telescopic metal blocks 19. The diversion assembly is installed inside the Z-shaped feeding tube 8.

[0026] It should be noted that, in the above process, the stretching drive 4 drives the stretching threaded shaft 5 on the drive end, thereby stretching the material inside the raw material box 3, avoiding the phenomenon of molding blockage. At the same time, the raw material is guided into the inner tube 7 by the trumpet-shaped aggregating block 6, and then guided into the inner side of the Z-shaped feeding tube 8 by the inner tube 7. The material is pushed by the guiding component on the Z-shaped feeding tube 8. The lifting extrusion drive 16 drives the lifting extrusion shaft 15 on the drive end of the lifting extrusion drive 16. The lifting extrusion shaft 15 drives the eccentric wheel 17 on it. The rotation of the eccentric wheel 17 drives the Z-shaped feeding tube 8 on it, so that the Z-shaped feeding tube 8 drives several horizontal telescopic convex shafts 9 on it to move up and down stably. The horizontal telescopic convex shafts 9 drive the horizontal telescopic concave shaft tubes 10 on them to move up and down stably. At the same time, the horizontal telescopic concave shaft tubes 10 drive the lifting bearing block 12 on them, so that the lifting bearing block 12 moves up and down stably along the lifting limit shaft 13. The vertical compression is converted into elastic deformation of the lifting spring 14, causing the Z-shaped feeding tube 8 to vibrate vertically. Simultaneously, a pair of magnetic electromagnets 20 are energized one by one, energizing a pair of toothed telescopic metal blocks 19. These blocks magnetically repel several horizontal telescopic magnets 18, causing the Z-shaped feeding tube 8 to extend and retract horizontally. The Z-shaped feeding tube 8 then drives the horizontal telescopic convex shaft 9 to extend and retract horizontally, stabilizing its position within the horizontal telescopic concave shaft tube 10. The horizontal telescopic spring provides stable buffering for the convex shaft 9, converting horizontal kinetic energy into elastic deformation. This allows the Z-shaped feeding tube 8 to vertically lift and horizontally extend and retract, vibrating the raw material inside the Z-shaped feeding tube 8 in both vertical and horizontal directions to prevent blockage.

[0027] like Figure 1-4 As shown, the diversion assembly includes: a feeding drive 21, a feeding drive screw shaft 22, and diversion blades 23;

[0028] Specifically, the feeding drive screw shaft 22 is inserted into the Z-shaped feeding pipe 8, the driving end of the feeding drive machine 21 is connected to the feeding drive screw shaft 22, and the guide vane 23 is installed on the feeding drive screw shaft 22;

[0029] It should be noted that, as described above, the operation of the feeding drive machine 21 drives the feeding drive screw shaft 22 on the drive end of the feeding drive machine 21 to rotate, and the feeding drive screw shaft 22 drives the guide vane 23 on it to rotate, thereby feeding the raw material stably and horizontally along the Z-shaped feeding pipe 8.

[0030] As a preferred option, the processing support 2 is further provided with a magnetic percussion device.

[0031] As a preferred embodiment, the Z-shaped feeding tube 8 and the pair of insert inner tubes 7 are further provided with buffer rubber rings.

[0032] As a preferred option, the Z-shaped feeding pipe 8 is further provided with a feeding valve.

[0033] As a preferred option, the Z-shaped feeding pipe 8 is further provided with an exhaust valve.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An injection molding machine with an automatic feeding structure, comprising: an injection molding machine, a processing support, a raw material bin, and a flow guiding structure, characterized in that, The processing bracket is mounted on the injection molding machine, the raw material box is mounted on the processing bracket, and the flow guiding structure is connected to the raw material box of the injection molding machine component; The drainage structure includes: a stretching drive, a stretching threaded shaft, a trumpet-shaped gathering block, a pair of insert inner tubes, a Z-shaped feeding tube, several horizontal telescopic convex shafts, several horizontal telescopic concave shaft tubes, several horizontal telescopic spring columns, several lifting bearing blocks, several lifting limit shafts, several lifting sleeve springs, lifting extrusion shafts, lifting extrusion drive, eccentric wheels, several horizontal telescopic magnets, a pair of toothed telescopic metal blocks, a pair of magnetic adsorption electromagnets, and drainage components; The threaded shaft is inserted into the top of the raw material box via bearings. The drive end of the threaded shaft is connected to the threaded shaft. The horn-shaped aggregating block is installed on the inner bottom of the raw material box. A pair of insertable inner tubes are inserted into the horn-shaped aggregating block and the injection molding machine. The Z-shaped feeding tubes are movably installed on the pair of insertable inner tubes. Several horizontal telescopic convex shafts are movably inserted into the inner sides of several horizontal telescopic concave shaft tubes, and the several horizontal telescopic convex shafts are connected to both sides of the injection molding machine. Several horizontal telescopic spring columns are installed into the inner sides of several horizontal telescopic concave shaft tubes, and the several horizontal telescopic spring columns are connected to several horizontal telescopic convex shafts. Several lifting slots are provided on the processing bracket, and several lifting bearing blocks are movably inserted into the several... Inside the lifting groove, several lifting limit shafts are movably inserted into the inside of several lifting grooves, and several lifting shafts are movably inserted into several lifting bearing blocks. Several horizontal telescopic concave shaft tubes are movably inserted into the inside of several lifting bearing blocks. Several lifting sleeve springs are respectively fitted onto several lifting limit shafts. The lifting extrusion shaft is inserted into the processing bracket. The driving end of the lifting extrusion drive is connected to the lifting extrusion shaft. The eccentric wheel is installed on the lifting extrusion shaft. Several horizontal telescopic magnets are evenly installed on both sides of the Z-shaped feeding tube. A pair of toothed telescopic metal blocks are respectively inserted into the processing bracket in parallel. A pair of magnetic adsorption electromagnets are respectively installed on a pair of toothed telescopic metal blocks. The diversion assembly is installed inside the Z-shaped feeding tube.

2. The injection molding machine with an automatic feeding structure according to claim 1, characterized in that, The diversion assembly includes: a feeding drive motor, a feeding drive screw shaft, and diversion blades; The feeding drive screw shaft is inserted into the Z-shaped feeding pipe, the driving end of the feeding drive machine is connected to the feeding drive screw shaft, and the guide vanes are installed on the feeding drive screw shaft.

3. The injection molding machine with an automatic feeding structure according to claim 2, characterized in that, The processing support is equipped with a magnetic percussion device.

4. An injection molding machine with an automatic feeding structure according to claim 3, characterized in that, The Z-shaped feeding tube and the pair of insert inner tubes are provided with buffer rubber rings.

5. An injection molding machine with an automatic feeding structure according to claim 4, characterized in that, The Z-shaped feeding pipe is equipped with a feeding valve.

6. An injection molding machine with an automatic feeding structure according to claim 5, characterized in that, An exhaust valve is installed on the Z-shaped feeding pipe.

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