Aluminum back plate laminating and feeding device

The material handling and flipping operation driven by the linear module of the X, Y, and Z axes solves the problems of low efficiency and safety hazards in aluminum back panel coating, achieving efficient and safe double-sided coating and reducing costs.

CN223545788UActive Publication Date: 2025-11-14SENFUTAI (KUNSHAN) PRECISION ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423120565.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-14
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The existing aluminum backplate coating process is inefficient and poses safety hazards, and needs to be improved.

Method used

The material handling mechanism is driven by X-axis linear modules, Y-axis linear modules and Z-axis linear modules, and combined with grippers to pick up and place aluminum back plates and flip them over, so as to achieve double-sided film coating.

Benefits of technology

It improves processing safety and efficiency, reduces costs, and enables double-sided lamination through a single-sided laminating machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum plate processing, and particularly relates to an aluminum back plate film covering and feeding device which comprises a belt conveyor and further comprises an X-axis linear module and an X-axis linear module. A Y-axis linear module; a Z-axis linear module; the material taking mechanism comprises a mounting plate, and the mounting plate is fixed to the bottom end of the Z-axis linear module; the rotating cylinder is positioned on one side of the mounting plate; a connecting plate; a moving block; the clamping jaw is fixed on the movable block; a horizontal cylinder; the driving mechanism is connected to the moving block in a driving manner; according to the double-sided laminating machine, the X-axis linear module, the Y-axis linear module and the Z-axis linear module are used for driving the material taking mechanism to act, the material taking mechanism is used for clamping the aluminum back plate to take and place materials, the machining safety and the machining efficiency are improved, the clamping jaw can vertically rotate, the aluminum back plate can be turned over, double-sided laminating can be achieved, and the production efficiency is improved. And double-sided film coating of the aluminum back plate can be realized only by using a simple single-sided film coating machine, so that the cost is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum plate processing technology, specifically relating to an aluminum back plate coating and feeding device. Background Technology

[0002] Aluminum sheet is a type of sheet material made of aluminum. It is commonly used in industries such as construction, shipbuilding, automobiles, aerospace, electronics, and packaging. It has advantages such as being lightweight, high-strength, corrosion-resistant, and easy to process, and is widely used in various industrial products and consumer goods.

[0003] Aluminum sheets need to be coated before leaving the factory. Coating can prevent scratches, contamination or corrosion during transportation, handling and installation, protect the surface of the aluminum sheet from damage, and ensure that the aluminum sheet can reach the end customer in the best condition.

[0004] In existing technologies, the aluminum backing plate to be coated is usually positioned and placed on the coating station of the coating machine by the processing personnel. Although this can meet the general coating operation, the efficiency is low and there are also certain safety hazards.

[0005] To address the aforementioned problems, this utility model proposes an aluminum backplate coating and feeding device. Utility Model Content

[0006] To address the aforementioned problems in the existing technology, this utility model provides an aluminum backplate coating and feeding device, which features convenient use, high safety, and high processing efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an aluminum backing plate coating and feeding device, comprising a belt conveyor for conveying aluminum backing plates, and further comprising:

[0008] An X-axis linear module is located on one side of the belt conveyor.

[0009] The Y-axis linear module is fixed on the slider of the X-axis linear module;

[0010] The slider of the Z-axis linear module is fixedly connected to the slider of the Y-axis linear module;

[0011] A material handling mechanism, used for clamping the aluminum back plate for picking up and placing materials, and the material handling mechanism includes:

[0012] Mounting plate, the mounting plate being fixed to the bottom end of the Z-axis linear module;

[0013] A rotary cylinder, located on one side of the mounting plate;

[0014] A connecting plate, which is fixed to the turntable of the rotary cylinder;

[0015] Two movable blocks are symmetrically distributed and movably connected to the connecting plate;

[0016] A gripper, the gripper being fixed to the movable block;

[0017] A horizontal cylinder is fixed to the mounting plate, and the piston rod of the horizontal cylinder passes through the mounting plate and is fixedly connected to the rotary cylinder.

[0018] A drive mechanism, drivably connected to the movable blocks, is used to adjust the distance between the two movable blocks.

[0019] As a preferred embodiment of this utility model, the driving mechanism includes:

[0020] Two fixing plates are symmetrically fixed to the outer wall of the connecting plate;

[0021] A bidirectional threaded screw is rotatably mounted between the two fixed plates, and the bidirectional threaded screw passes through the movable block and is connected to the movable block by means of thread engagement;

[0022] A drive motor is fixed on the fixed plate and is used to drive the bidirectional threaded screw to rotate.

[0023] As a preferred embodiment of this utility model, the driving mechanism further includes:

[0024] Two guide rods are symmetrically fixed between the two fixed plates, and the guide rods pass through the moving block.

[0025] As a preferred technical solution of this utility model, it also includes:

[0026] Rubber pads are bonded and fixed to the opposite surfaces of both grippers.

[0027] As a preferred technical solution of this utility model, it also includes:

[0028] The second guide rod is fixed to the outer wall of the rotary cylinder and passes through the mounting plate.

[0029] As a preferred embodiment of this utility model, there are two guide rods that are symmetrically distributed.

[0030] In a preferred embodiment of this invention, the gripper is fixed to the moving block using bolts.

[0031] In a preferred embodiment of this invention, the length of the gripper is less than the width of the belt conveyor.

[0032] Compared with the prior art, the beneficial effects of this utility model are:

[0033] In this invention, the material handling mechanism is driven by the X-axis linear module, Y-axis linear module and Z-axis linear module, and the aluminum back plate is clamped by the material handling mechanism for picking up and putting in materials, which improves the safety and efficiency of processing. In addition, the gripper can rotate vertically, which can flip the aluminum back plate to achieve double-sided film coating. Double-sided film coating of aluminum back plate can be achieved using only a simple single-sided film coating machine, which reduces the cost.

[0034] Other additional advantages and beneficial effects of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this invention. Attached Figure Description

[0035] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0036] Figure 1 This is a schematic diagram of the structure of this utility model;

[0037] Figure 2 This is an isometric structural diagram of the material handling mechanism in this utility model;

[0038] Figure 3 This utility model Figure 2 A magnified structural diagram at point A in the diagram.

[0039] In the diagram: 1. Belt conveyor; 2. X-axis linear module; 3. Y-axis linear module; 4. Z-axis linear module; 5. Material handling mechanism; 51. Mounting plate; 52. Rotary cylinder; 53. Connecting plate; 54. Moving block; 55. Gripper; 56. Horizontal cylinder; 57. Drive mechanism; 571. Fixed plate; 572. Bidirectional threaded screw; 573. Drive motor; 574. Guide rod No. 1; 58. Guide rod No. 2; 59. Rubber pad. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] Please see Figures 1-3 The present invention provides the following technical solution: an aluminum back panel coating and feeding device, including a belt conveyor 1, which is used to transport aluminum back panels, and further including: an X-axis linear module 2, a Y-axis linear module 3, a Z-axis linear module 4 and a material picking mechanism 5, which is used to clamp the aluminum back panels for picking and placing materials. The material picking mechanism 5 includes: a mounting plate 51, a rotary cylinder 52, a connecting plate 53, a moving block 54, a gripper 55, a horizontal cylinder 56 and a drive mechanism 57.

[0042] Furthermore, by Figure 1 and Figure 2As shown, in this embodiment, the X-axis linear module 2 is located on one side of the belt conveyor 1, the Y-axis linear module 3 is fixed on the slider of the X-axis linear module 2, the slider of the Z-axis linear module 4 is fixedly connected to the slider of the Y-axis linear module 3, the mounting plate 51 is fixed to the bottom end of the Z-axis linear module 4, the rotary cylinder 52 is located on one side of the mounting plate 51, the connecting plate 53 is fixed on the turntable of the rotary cylinder 52, two moving blocks 54 are symmetrically distributed and movably connected to the connecting plate 53, the gripper 55 is fixed on the moving block 54, and the horizontal cylinder 56 is fixed on the mounting plate 51, with the piston rod of the horizontal cylinder 56 penetrating through the mounting plate 51. The rotary cylinder 52 is then fixedly connected to the drive mechanism 57, which is drivably connected to the moving block 54 to adjust the distance between the two moving blocks 54. With the above scheme, during use, the mechanism consisting of the X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4, and the material handling mechanism 5 is placed on one side of the belt conveyor 1. The belt conveyor 1 is connected to the aluminum backplate processing line and is close to the laminating machine. The belt conveyor 1 is started to transport the aluminum backplate. When the aluminum backplate is transported to the material handling station, the X-axis linear module 2, Y-axis linear module 3, and Z-axis linear module 4 work to transport the material handling mechanism 5 to the material handling position. At this time, the two grippers 5... Positioned on either side of the aluminum back panel, the drive mechanism 57 then activates, causing the two grippers 55 to clamp the aluminum back panel. Following this, the X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4, and the material handling mechanism 5 work again to transfer the aluminum back panel to the laminating station of the laminating machine. Then, the Z-axis linear module 4 operates, causing the material handling mechanism 5 to rise away from the aluminum back panel to avoid obstructing the laminating process. After lamination, the Z-axis linear module 4 operates, causing the material handling mechanism 5 to move downwards and clamp the aluminum back panel again. Then, the Z-axis linear module 4 operates again, raising the aluminum back panel to a suitable height. Finally, the rotary cylinder 52 actuates, flipping the aluminum back panel over. Finally, the aluminum back panel is placed back onto the laminating station of the laminating machine for lamination. After lamination, the aluminum back panel is placed back onto the belt conveyor 1 for continued conveying via the X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4, and the material handling mechanism 5. This invention drives the material handling mechanism 5 to operate through the X-axis linear module 2, Y-axis linear module 3, and Z-axis linear module 4, and uses the material handling mechanism 5 to clamp the aluminum back panel for material handling, which improves the safety and efficiency of processing. Furthermore, the gripper 55 can rotate vertically, allowing the aluminum back panel to be flipped over to achieve double-sided lamination. Double-sided lamination of the aluminum back panel can be achieved using only a simple single-sided laminating machine, reducing costs.

[0043] Optionally, by Figure 1 and Figure 2As shown, in this embodiment, the drive mechanism 57 includes: a fixed plate 571, a bidirectional threaded screw 572, and a drive motor 573. The two fixed plates 571 are symmetrically fixed to the outer wall of the connecting plate 53. The bidirectional threaded screw 572 is rotatably installed between the two fixed plates 571, and the bidirectional threaded screw 572 passes through the moving block 54 and is connected to the moving block 54 by thread engagement. The drive motor 573 is fixed on the fixed plate 571 and is used to drive the bidirectional threaded screw 572 to rotate. With the above scheme, when in use, the drive motor 573 is started to drive the bidirectional threaded screw 572 to rotate. Under the thread engagement, the moving block 54 drives the gripper 55 to move.

[0044] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, the drive mechanism 57 further includes a first guide rod 574. Two first guide rods 574 are symmetrically fixed between two fixed plates 571, and the first guide rods 574 pass through the moving block 54. With the above solution, in use, the two first guide rods 574 are used to guide the moving block 54, which improves the stability of the moving block 54.

[0045] Preferably, by Figures 1-3 As shown, this embodiment also includes a rubber pad 59. The rubber pad 59 is bonded and fixed on the opposite surfaces of the two grippers 55. With the above solution, the aluminum back plate is clamped by the rubber pad 59 during use. The rubber pad 59 is flexible, which improves the stability and safety of the aluminum back plate.

[0046] Preferably, by Figure 1 and Figure 2 As shown, this embodiment also includes a second guide rod 58, which is fixed to the outer wall of the rotary cylinder 52 and passes through the mounting plate 51. With the above solution, the second guide rod 58 is used to guide and support the rotary cylinder 52 during use, thereby improving the stability of the rotary cylinder 52.

[0047] Preferably, by Figure 1 and Figure 2 As shown, in this embodiment, there are two guide rods 58 that are symmetrically distributed, which have high stability and ensure the stability of the rotary cylinder 52.

[0048] Preferably, by Figure 1 and Figure 2 As shown, in this embodiment, the gripper 55 is fixed to the moving block 54 with bolts. With the above solution, the gripper 55 can be disassembled and replaced according to different usage requirements, while ensuring the stability of the gripper 55 installation.

[0049] Preferably, by Figure 1 As shown, in this embodiment, the length of the gripper 55 is less than the width of the belt conveyor 1, ensuring that the gripper 55 can fully contact the belt of the belt conveyor 1 after it moves down, thus improving safety.

[0050] It should be noted that the belt conveyor 1, X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4, rotary cylinder 52, horizontal cylinder 56, and drive motor 573 are all commercially available conventional equipment with built-in power switches. Those skilled in the art can make conventional selections according to their needs. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed in the prior art, so they will not be elaborated further in this article.

[0051] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.

[0052] Components not described in detail in this article are existing technologies.

[0053] The working principle and usage process of this utility model: When using the feeding device of this utility model, the mechanism consisting of X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4 and feeding mechanism 5 is placed on one side of belt conveyor 1. Belt conveyor 1 is connected to aluminum back plate processing production line and is close to the laminating machine.

[0054] The belt conveyor 1 is started to transport the aluminum back plate. When the aluminum back plate is transported to the picking station, the X-axis linear module 2, Y-axis linear module 3 and Z-axis linear module 4 work to transport the picking mechanism 5 to the picking station. At this time, the two grippers 55 are located on both sides of the aluminum back plate. Then the drive mechanism 57 is started to make the two grippers 55 clamp the aluminum back plate.

[0055] Then the X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4 and the material handling mechanism 5 work again to transfer the aluminum back plate to the laminating station of the laminating machine. Then the Z-axis linear module 4 works to raise the material handling mechanism 5 away from the aluminum back plate to avoid hindering the laminating process.

[0056] After the lamination is completed, the Z-axis linear module 4 works to move the material picking mechanism 5 down and clamp the aluminum back plate again through the material picking mechanism 5. Then the Z-axis linear module 4 works to raise the aluminum back plate to a suitable height. After that, the rotary cylinder 52 moves to flip the aluminum back plate over. Finally, the aluminum back plate is placed back on the lamination station of the laminating machine for lamination.

[0057] After the film coating is completed, the aluminum backing plate is placed back onto the belt conveyor 1 for continued conveying via the X-axis linear module 2, Y-axis linear module 3, Z-axis linear module 4 and the material picking mechanism 5.

[0058] This invention drives the material handling mechanism 5 to operate via the X-axis linear module 2, Y-axis linear module 3, and Z-axis linear module 4. The material handling mechanism 5 clamps the aluminum back plate for material handling, improving processing safety and efficiency. Furthermore, the gripper 55 can rotate vertically, allowing the aluminum back plate to be flipped over for double-sided lamination. Double-sided lamination of the aluminum back plate can be achieved using only a simple single-sided laminator, reducing costs.

[0059] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An aluminum backing plate coating and feeding device, comprising a belt conveyor (1), wherein the belt conveyor (1) is used to transport aluminum backing plates, characterized in that, Also includes: X-axis linear module (2), the X-axis linear module (2) is located on one side of the belt conveyor (1); Y-axis linear module (3), the Y-axis linear module (3) is fixed on the slider of the X-axis linear module (2); Z-axis linear module (4), the slider of the Z-axis linear module (4) is fixedly connected to the slider of the Y-axis linear module (3); A material handling mechanism (5) is used to clamp the aluminum back plate for picking up and placing materials, and the material handling mechanism (5) includes: Mounting plate (51), which is fixed to the bottom end of the Z-axis linear module (4); A rotary cylinder (52) is located on one side of the mounting plate (51); A connecting plate (53) is fixed on the turntable of the rotary cylinder (52); Movable blocks (54), two of the movable blocks (54) are symmetrically distributed and are movably connected to the connecting plate (53); A gripper (55) is fixed to the movable block (54); A horizontal cylinder (56) is fixed on the mounting plate (51), and the piston rod of the horizontal cylinder (56) passes through the mounting plate (51) and is fixedly connected to the rotary cylinder (52). A drive mechanism (57) is drivably connected to the moving block (54) for adjusting the distance between the two moving blocks (54).

2. The aluminum backplate coating and feeding device according to claim 1, characterized in that: The drive mechanism (57) includes: Fixing plates (571), two of the fixing plates (571) are symmetrically fixed to the outer wall of the connecting plate (53); A bidirectional threaded screw (572) is rotatably mounted between two fixed plates (571), and the bidirectional threaded screw (572) passes through the movable block (54) and is connected to the movable block (54) by means of thread engagement; A drive motor (573) is fixed on the fixed plate (571) and is used to drive the bidirectional threaded screw (572) to rotate.

3. The aluminum backplate coating and feeding device according to claim 2, characterized in that: The drive mechanism (57) also includes: The first guide rod (574) is fixed symmetrically between the two fixed plates (571), and the first guide rod (574) passes through the moving block (54).

4. The aluminum backplate coating and feeding device according to claim 1, characterized in that: Also includes: Rubber pads (59) are bonded and fixed on the opposite sides of the two grippers (55).

5. The aluminum backplate coating and feeding device according to claim 1, characterized in that: Also includes: The second guide rod (58) is fixed to the outer wall of the rotary cylinder (52) and passes through the mounting plate (51).

6. The aluminum backplate coating and feeding device according to claim 5, characterized in that: The second guide rod (58) is symmetrically distributed in two parts.

7. The aluminum backplate coating and feeding device according to claim 1, characterized in that: The gripper (55) is fixed to the movable block (54) with bolts.

8. The aluminum backplate coating and feeding device according to claim 1, characterized in that: The length of the gripper (55) is less than the width of the belt conveyor (1).