Automatic continuous feeding mechanism capable of effectively controlling materials for PU (Poly Urethane) bubble sheets

Abstract

The utility model relates to the technical field of pu (Poly Urethane) bubble sheet processing, in particular to an automatic continuous pu bubble sheet feeding mechanism capable of effectively controlling materials, which comprises a rack, a lifting translation unit, a plurality of groups of needling components, a conveying component and two groups of material supporting components, each group of needling component comprises a connecting seat, two spring rods, a needling seat and two groups of needling pieces, the lifting translation unit is arranged on the upper surface of the rack, the connecting base is fixedly connected with the lifting translation unit, one ends of the two spring rods are connected with the connecting base, the other ends of the two spring rods are connected with the needling base, the two sets of needling pieces are symmetrically arranged on the two sides of the needling base, and the conveying assembly is arranged on one side of the rack. By means of the arrangement, the PU bubble piece feeding device can automatically feed PU bubble pieces, the production efficiency is improved, the labor cost is saved, and meanwhile the pollution rate of the bubble pieces is reduced.

Description

Technical Field

[0001] This utility model relates to the field of PU foam processing technology, and in particular to an automatic continuous feeding mechanism for PU foam with effective material control. Background Technology

[0002] PU foam, or polyurethane foam, is a type of foam sheet made of polyurethane material. It has good sound insulation and heat insulation properties, and can effectively reduce noise and temperature fluctuations. It is widely used in automotive interior parts, such as the production of car headliners. Before using PU foam, it needs to be fed into a roll gluing machine for adhesive coating.

[0003] However, in the aforementioned existing technologies, PU foam sheets are usually fed into the rolling machine manually, which is very time-consuming and labor-intensive. Moreover, the PU foam sheets are easily contaminated during the manual feeding process. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic continuous feeding mechanism for PU foam with effective material control, which aims to solve the technical problem that in the prior art, PU foam is usually fed into the rolling machine manually, which is very time-consuming and labor-intensive, and the PU foam is easily contaminated during the manual feeding process.

[0005] To achieve the above objectives, this utility model employs an automatic continuous feeding mechanism for PU foam sheets with effective material control. The mechanism includes a frame, a lifting and translating unit, multiple sets of needle-punching assemblies, a conveying assembly, and two sets of material-supporting assemblies. Each needle-punching assembly includes a connecting seat, two spring rods, a needle-punching seat, and two sets of piercing elements. The lifting and translating unit is located on the upper surface of the frame. Multiple sets of needle-punching assemblies are positioned below the lifting and translating unit. The connecting seat is fixedly connected to the lifting and translating unit. One end of each of the two spring rods is connected to the connecting seat, and the other end of each spring rod is connected to the needle-punching seat. The two sets of piercing elements are symmetrically arranged on both sides of the needle-punching seat. The conveying assembly is located on one side of the frame, and the two sets of material-supporting assemblies are symmetrically arranged on the frame.

[0006] Each set of piercing components includes a first cylinder, a connecting plate, and multiple piercing needles. The first cylinder is fixedly connected to the piercing seat, and the output end of the first cylinder is fixedly connected to the connecting plate. One end of each of the multiple piercing needles is fixedly connected to the connecting plate, and the other end of each of the multiple piercing needles passes through the piercing seat.

[0007] The conveying assembly includes two mounting plates, a drive roller, a drive motor, a driven roller, and two sets of lifting components. Both mounting plates are fixedly connected to the frame. The two ends of the drive roller are rotatably connected to the two mounting plates respectively. The drive motor is fixedly connected to one of the mounting plates, and the output end of the drive motor is fixedly connected to the drive roller. The two sets of lifting components are respectively mounted on the two mounting plates, and the driven rollers are rotatably connected to the two sets of lifting components respectively.

[0008] Each set of lifting components includes a slide rail, a slide plate, and a second cylinder. The slide rail is fixedly connected to the corresponding mounting plate, the slide plate is slidably connected to the slide rail, the second cylinder is fixedly connected to the corresponding mounting plate, and the output end of the second cylinder is fixedly connected to the slide plate.

[0009] The conveying assembly further includes a synchronizing link, two gears, and two racks. The two racks are fixedly connected to the two mounting plates, and the two ends of the synchronizing link are rotatably connected to the two sliding plates. The two gears are fixedly connected to the two ends of the synchronizing link and mesh with the corresponding racks.

[0010] The conveying assembly further includes a transition bracket, which is rotatably connected to the two mounting plates respectively.

[0011] Each of the material support assemblies includes a rotary cylinder and a round rod. The rotary cylinder is located on the inner side of the frame, and the output end of the rotary cylinder is fixedly connected to the round rod.

[0012] This utility model discloses an automatic continuous feeding mechanism for PU foam sheets with effective material control. In practical use, PU foam sheets are stacked under the piercing elements. Then, the lifting and translating unit drives multiple connecting seats to move downwards. The connecting seats drive the piercing seats to move downwards via two spring rods. The piercing seats drive two sets of piercing elements to move downwards until the piercing elements are in contact with the PU foam sheets. The piercing elements then pierce the PU foam sheets. The lifting and translating unit then moves the PU foam sheets upwards to the conveying position. The lifting and translating unit then moves the PU foam sheets forward into the conveying assembly. The rear of the PU foam sheets are then supported by two sets of material supporting assemblies. After that, the piercing elements are released. Finally, the conveying assembly transports the PU foam sheets forward into the gluing machine. This method effectively solves the problem in the prior art where PU foam sheets are usually fed into the gluing machine manually, which is very time-consuming and labor-intensive, and the manual feeding process can easily contaminate the PU foam sheets. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a perspective view of the present invention.

[0016] Figure 3 This is a partial structural schematic diagram of the present invention.

[0017] Figure 4 This is the utility model Figure 3 A magnified view of part A.

[0018] Figure 5 This is a schematic diagram of the piercing component of this utility model.

[0019] Figure 6 This is a schematic diagram of the material support assembly of this utility model.

[0020] 101-Frame, 102-Lifting and translating unit, 103-Connecting seat, 104-Spring rod, 105-Needle seat, 106-First cylinder, 107-Connecting plate, 108-Needle, 109-Mounting plate, 110-Driving roller, 111-Drive motor, 112-Driven roller, 113-Slide rail, 114-Slide plate, 115-Second cylinder, 116-Synchronous connecting rod, 117-Gear, 118-Rack, 119-Transition bracket, 120-Rotary cylinder, 121-Round rod. Detailed Implementation

[0021] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0022] Please see Figures 1-6 ,in Figure 1 This is a structural schematic diagram of the present invention. Figure 2 This is a perspective view of the present invention. Figure 3 This is a partial structural schematic diagram of this utility model. Figure 4 This is the utility model Figure 3 A magnified view of part A. Figure 5 This is a structural schematic diagram of the piercing component of this utility model. Figure 6This is a schematic diagram of the material support assembly of this utility model.

[0023] This utility model provides an automatic continuous feeding mechanism for PU foam sheets with effective material control, including a frame 101, a lifting and translating unit 102, multiple sets of needle-punching assemblies, a conveying assembly, and two sets of material-supporting assemblies. Each set of needle-punching assemblies includes a connecting seat 103, two spring rods 104, a needle-punching seat 105, and two sets of piercing elements. The lifting and translating unit is located on the upper surface of the frame 101. The multiple sets of needle-punching assemblies are all located below the lifting and translating unit 102. The connecting seat 103 is fixedly connected to the lifting and translating unit 102. One end of each of the two spring rods 104 is connected to the connecting seat 103, and the other end of each spring rod 104 is connected to the needle-punching seat 105. The two sets of piercing elements are symmetrically arranged on both sides of the needle-punching seat 105. The conveying assembly is located on one side of the frame 101, and the two sets of material-supporting assemblies are symmetrically arranged on the frame 101.

[0024] In this embodiment, PU foam sheets are stacked under the piercing elements. Then, the lifting and translating unit 102 drives multiple connecting seats 103 to move downward. The connecting seats 103 drive the needle-piercing seats 105 to move downward via two spring rods 104. The needle-piercing seats 105 drive two sets of piercing elements to move downward until the piercing elements are in contact with the PU foam sheets. The piercing elements then pierce the PU foam sheets. The lifting and translating unit 102 moves the PU foam sheets upward to the conveying position. The lifting and translating unit 102 then moves the PU foam sheets forward into the conveying assembly. The rear of the PU foam sheets are supported by two sets of material-supporting assemblies. After that, the piercing elements are released. Finally, the conveying assembly transports the PU foam sheets forward into the rolling glue machine.

[0025] Furthermore, each set of piercing components includes a first cylinder 106, a connecting plate 107, and multiple piercing needles 108. The first cylinder 106 is fixedly connected to the piercing seat 105, the output end of the first cylinder 106 is fixedly connected to the connecting plate 107, one end of each of the multiple piercing needles 108 is fixedly connected to the connecting plate 107, and the other end of each of the multiple piercing needles 108 passes through the piercing seat 105.

[0026] In this embodiment, when the output end of the first cylinder 106 retracts, the connecting plate 107 drives multiple needles 108 to extend from the needle seat 105 and pierce the PU foam. When the output end of the first cylinder 106 extends, the connecting plate 107 drives multiple needles 108 to retract into the needle seat 105.

[0027] Furthermore, the conveying assembly includes two mounting plates 109, a drive roller 110, a drive motor 111, a driven roller 112, and two sets of lifting components. Both mounting plates 109 are fixedly connected to the frame 101. The two ends of the drive roller 110 are rotatably connected to the two mounting plates 109 respectively. The drive motor 111 is fixedly connected to one of the mounting plates 109, and the output end of the drive motor 111 is fixedly connected to the drive roller 110. The two sets of lifting components are respectively disposed on the two mounting plates 109, and the driven roller 112 is rotatably connected to the two sets of lifting components respectively.

[0028] In this embodiment, after the PU bubble sheet is fed between the active roller 110 and the driven roller 112, the two sets of lifting components drive the driven roller 112 to move downward to clamp the PU bubble sheet. Then, the active roller 110 is driven to rotate by the drive motor 111, thereby conveying the PU bubble sheet forward into the rolling machine.

[0029] Furthermore, each set of lifting components includes a slide rail 113, a slide plate 114, and a second cylinder 115. The slide rail 113 is fixedly connected to the corresponding mounting plate 109, the slide plate 114 is slidably connected to the slide rail 113, the second cylinder 115 is fixedly connected to the corresponding mounting plate 109, and the output end of the second cylinder 115 is fixedly connected to the slide plate 114.

[0030] In this embodiment, the second cylinder 115 is activated, and the output end of the second cylinder 115 drives the slide plate 114 to slide on the slide rail 113. The slide plate 114 drives the driven roller 112 to move downward.

[0031] Furthermore, the conveying assembly also includes a synchronizing link 116, two gears 117 and two racks 118. The two racks 118 are fixedly connected to the two mounting plates 109 respectively. The two ends of the synchronizing link 116 are rotatably connected to the two sliding plates 114 respectively. The two gears 117 are fixedly connected to the two ends of the synchronizing link 116 respectively and mesh with the corresponding racks 118 respectively.

[0032] In this embodiment, the movement of the two sliding plates 114 drives the synchronous connecting rod 116 to move, and the synchronous connecting rod 116 drives the two gears 117 to rotate on the corresponding racks 118, thereby preventing jamming caused by the asynchronous lifting and lowering of the two second cylinders 115.

[0033] Furthermore, the conveying assembly also includes a transition bracket 119, which is rotatably connected to the two mounting plates 109 respectively.

[0034] In this embodiment, the transition bracket 119 is connected to the rolling machine to facilitate the conveying of PU foam sheets.

[0035] Furthermore, each of the material support assemblies includes a rotary cylinder 120 and a round rod 121. The rotary cylinder 120 is disposed on the inner side of the frame 101, and the output end of the rotary cylinder 120 is fixedly connected to the round rod 121.

[0036] In this embodiment, the rotary cylinder 120 is activated, which drives the round rod 121 to rotate to the bottom of the PU bubble, thereby supporting the PU bubble and preventing it from tearing due to jamming during transportation.

[0037] The beneficial effects of this utility model are as follows: The transition bracket 119 is connected to the rolling machine. PU foam sheets are stacked below multiple needle-piercing seats 105. Then, the lifting and translating unit 102 drives multiple connecting seats 103 to move downwards. The connecting seats 103, through two spring rods 104, drive the needle-piercing seats 105 downwards until the needles 108 are in contact with the PU foam sheets. Then, the output end of the first cylinder 106 retracts, causing the connecting plate 107 to drive multiple needles 108 to extend from the needle-piercing seats 105 and pierce the PU foam sheets. Then, the lifting and translating unit 102 moves upwards, raising the PU foam sheets to the conveying position. Then, the lifting and translating unit 102 drives the PU foam sheets forward, positioning them between the driving roller 110 and the driven roller 112. The second cylinder 115 drives the slide plate 114 to move downwards, which in turn drives the driven roller 112 to move downwards, thereby clamping the PU bubble sheet. Then, the rotary cylinder 120 is activated, which drives the round rod 121 to rotate to the bottom of the PU bubble sheet, thereby supporting the PU bubble sheet. Afterwards, the output end of the first cylinder 106 extends, causing the connecting plate 107 to drive multiple needles 108 to retract into the needle seat 105, thereby releasing the PU bubble sheet. Finally, the drive motor 111 drives the active roller 110 to rotate, thereby conveying the PU bubble sheet forward into the rolling machine. This method can effectively solve the problem in the prior art that PU bubble sheets are usually fed into the rolling machine manually, which is very time-consuming and labor-intensive, and the PU bubble sheets are easily contaminated during manual feeding.

[0038] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. An automatic continuous feeding mechanism for PU foam sheets with effective material control, characterized in that, The device includes a frame, a lifting and translating unit, multiple sets of needle-punching assemblies, a conveying assembly, and two sets of material-supporting assemblies. The lifting and translating unit is located on the upper surface of the frame. The multiple sets of needle-punching assemblies are located below the lifting and translating unit. Each set of needle-punching assemblies includes a connecting seat, two spring rods, a needle-punching seat, and two sets of piercing elements. The connecting seat is fixedly connected to the lifting and translating unit. One end of each of the two spring rods is connected to the connecting seat, and the other end of each spring rod is connected to the needle-punching seat. The two sets of piercing elements are symmetrically arranged on both sides of the needle-punching seat. The conveying assembly is located on one side of the frame, and the two sets of material-supporting assemblies are symmetrically arranged on the frame.

2. The automatic continuous feeding mechanism for PU foam sheets with effective material control as described in claim 1, characterized in that, Each set of piercing components includes a first cylinder, a connecting plate, and multiple piercing needles. The first cylinder is fixedly connected to the piercing seat, and the output end of the first cylinder is fixedly connected to the connecting plate. One end of each of the multiple piercing needles is fixedly connected to the connecting plate, and the other end of each of the multiple piercing needles passes through the piercing seat.

3. The automatic continuous feeding mechanism for effectively controlling PU foam sheets as described in claim 2, characterized in that, The conveying assembly includes two mounting plates, a drive roller, a drive motor, a driven roller, and two sets of lifting components. Both mounting plates are fixedly connected to the frame. The two ends of the drive roller are rotatably connected to the two mounting plates respectively. The drive motor is fixedly connected to one of the mounting plates, and the output end of the drive motor is fixedly connected to the drive roller. The two sets of lifting components are respectively mounted on the two mounting plates, and the driven rollers are rotatably connected to the two sets of lifting components respectively.

4. The automatic continuous feeding mechanism for PU foam sheets with effective material control as described in claim 3, characterized in that, Each set of lifting components includes a slide rail, a slide plate, and a second cylinder. The slide rail is fixedly connected to the corresponding mounting plate, the slide plate is slidably connected to the slide rail, the second cylinder is fixedly connected to the corresponding mounting plate, and the output end of the second cylinder is fixedly connected to the slide plate.

5. The automatic continuous feeding mechanism for PU foam sheets with effective material control as described in claim 4, characterized in that, The conveying assembly further includes a synchronizing link, two gears, and two racks. The two racks are fixedly connected to the two mounting plates, and the two ends of the synchronizing link are rotatably connected to the two sliding plates. The two gears are fixedly connected to the two ends of the synchronizing link and mesh with the corresponding racks.

6. The automatic continuous feeding mechanism for effectively controlling PU foam sheets as described in claim 5, characterized in that, The conveying assembly also includes a transition bracket, which is rotatably connected to the two mounting plates respectively.

7. The automatic continuous feeding mechanism for PU foam sheets with effective material control as described in claim 6, characterized in that, Each of the material support assemblies includes a rotary cylinder and a round rod. The rotary cylinder is located on the inner side of the frame, and the output end of the rotary cylinder is fixedly connected to the round rod.

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