Bamboo leaf waste compression molding device
The sliding frame system and pusher plate driven by hydraulic cylinders enable automated loading, unloading and rapid collection of bamboo leaf waste compression molding device, solving the problems of low efficiency and material jamming in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202422949352.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing bamboo leaf waste compression molding device requires manual removal of the compressed material after compression, which is inefficient and the material is prone to jamming, affecting continuous production.
The sliding frame system driven by hydraulic cylinders uses a motor to drive a threaded rod to make the mold slide laterally. Combined with a hydraulic cylinder pusher plate, it realizes mold position switching, automates loading and unloading of materials and ejection of molded products, and avoids manual intervention.
It improves the efficiency of compressing bamboo leaf waste, realizes automated loading and unloading and rapid collection of molded blocks, and solves the problem of material jamming.
Smart Images

Figure CN223545858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo leaf processing equipment, specifically to a bamboo leaf waste compression molding device. Background Technology
[0002] Bamboo leaves are the leaves of plants in the genus *Bambusa* of the Poaceae family. They are lanceolate in shape, typically 7.5 to 16 cm long and 1 to 2 cm wide. Bamboo leaves are relatively thin, dark green in color, with one side of the edge smooth and the other side having coarse serrations. A bamboo leaf consists of three parts: the leaf sheath, the petiole, and the leaf blade. The leaf sheath wraps around the internodes of the small branches, and the petiole is about 5 mm long. Bamboo leaves have the effects of clearing heat and relieving irritability, promoting body fluid production and diuresis, and are often used to treat symptoms such as feverish thirst and infantile convulsions. During the harvesting and production of bamboo leaves, waste is generated. To avoid taking up too much space during recycling, the waste needs to be compressed into a block structure for easy storage and transportation.
[0003] Most existing bamboo leaf waste compression molding devices work by feeding bamboo leaf waste into a mold and using a hydraulic cylinder to compress the waste into blocks before removing it from the mold. However, after compressing the bamboo leaf waste, it needs to be manually removed before feeding and pressing again. During this time, the hydraulic cylinder is not working, which reduces efficiency. Furthermore, the compressed bamboo leaf waste is prone to getting stuck in the mold and is difficult to remove. Utility Model Content
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A bamboo leaf waste compression molding device includes a base and support legs fixedly installed at the bottom of the base. A mounting frame is fixedly installed at the rear of the top of the base. A hydraulic cylinder is fixedly installed at the top of the mounting frame. A switching assembly is fixedly installed at the top of the base. A pressing plate is fixedly installed at the bottom of the hydraulic cylinder. A mold with a bottom opening is movably installed at the top of the switching assembly. The switching assembly includes a frame, which is fixedly installed at the top of the base. Mounting slots are provided on both the front and rear sides of the frame. Two threaded rods are movably installed inside the mounting slots. A drive motor connected to one of the threaded rods is fixedly installed on the outside of the frame. Synchronous pulleys are fixedly installed at the left ends of the two threaded rods. A synchronous belt is movably installed outside the synchronous pulleys. A sliding frame is movably installed outside the two threaded rods. The mold is movably engaged inside the sliding frame.
[0006] A further improvement of this utility model is that: a support frame is fixedly installed on both the left and right sides of the top of the frame, a hydraulic cylinder II is fixedly installed on the top of the support frame, a pusher plate located below the support frame is fixedly installed on the bottom of the hydraulic cylinder II, and a guide plate is fixedly installed on both the left and right sides of the bottom of the base.
[0007] A further improvement of this utility model is that the sliding frame is threadedly installed on the outside of the two threaded rods, and the sliding frame is movably engaged with the inside of the mounting groove.
[0008] A further improvement of this utility model is that touch sensors are fixedly installed on both the left and right sides inside the frame.
[0009] A further improvement of this utility model is that the length of the sliding frame is equal to two-thirds of the frame length.
[0010] A further improvement of this utility model is that: the sliding frame has a slot inside, and the mold is symmetrically arranged on the left and right sides inside the slot.
[0011] A further improvement of this utility model is that the guide plate is located below the left and right sides of the frame.
[0012] A further improvement of this utility model is that a support rod is fixedly installed between the inner side of the guide plate and the support leg.
[0013] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0014] 1. This utility model provides a bamboo leaf waste compression molding device. By controlling the drive motor to drive the threaded rod to rotate, the sliding frame drives the mold to slide laterally along the installation groove. The mold installed on the sliding frame switches positions back and forth between the pressing plate and the base, so that there is no need to load and unload the material before pressing. This effectively utilizes the loading and unloading time and improves the compression molding efficiency of bamboo leaf waste.
[0015] 2. This utility model provides a bamboo leaf waste compression molding device. After the bamboo leaf waste block is extruded and molded, its position inside the mold is switched to below the pusher plate. The pusher plate is driven by the hydraulic cylinder to move down and push the bamboo leaf waste block stuck in the mold downward onto the guide plate, thereby facilitating the rapid collection of the bamboo leaf waste block. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the bamboo leaf waste compression molding device of this utility model.
[0017] Figure 2 This is an exploded view of the switching component of this utility model;
[0018] Figure 3 This is a schematic diagram of the synchronous pulley of this utility model;
[0019] Figure 4 This is a schematic diagram of the material guide plate of this utility model;
[0020] Figure 5 This is a schematic diagram of the pusher plate of this utility model.
[0021] In the diagram: 1. Base; 2. Support leg; 3. Mounting bracket; 4. Hydraulic cylinder one; 5. Switching assembly; 51. Frame; 52. Mounting slot; 53. Threaded rod; 54. Drive motor; 55. Synchronous pulley; 56. Synchronous belt; 57. Sliding frame; 58. Touch sensor; 59. Support frame; 510. Hydraulic cylinder two; 511. Push plate; 512. Guide plate; 513. Support rod; 6. Pressing plate; 7. Mold. Detailed Implementation
[0022] The present invention will now be described in further detail:
[0023] like Figures 1 to 5 As shown, this utility model provides a bamboo leaf waste compression molding device, including a base 1 and a support leg 2 fixedly installed at the bottom of the base 1. A mounting frame 3 is fixedly installed at the rear of the top of the base 1. A hydraulic cylinder 4 is fixedly installed at the top of the mounting frame 3. A switching component 5 is fixedly installed at the top of the base 1. A pressing plate 6 is fixedly installed at the bottom of the hydraulic cylinder 4. A mold 7 with a bottom opening is movably installed at the top of the switching component 5. The switching component 5 includes a frame 51, which is fixedly installed at the top of the base 1. Mounting grooves 52 are provided on both the front and rear sides inside the frame 51. Two threaded rods 53 are movably installed inside the mounting grooves 52. A drive motor 54 connected to one of the threaded rods 53 is fixedly installed on the outside of the frame 51. Synchronous pulleys 55 are fixedly installed at the left ends of the two threaded rods 53. A synchronous belt 56 is movably installed outside the synchronous pulleys 55. A sliding frame 57 is movably installed outside the two threaded rods 53. The mold 7 is movably engaged inside the sliding frame 57.
[0024] By controlling the drive motor 54 to drive the threaded rod 53 to rotate, the sliding frame 57 drives the mold 7 to slide laterally along the mounting groove 52. The mold 7 installed on the sliding frame 57 switches back and forth between the pressing plate 6 and the base 1, so that there is no need to load and unload the material before pressing, effectively utilizing the loading and unloading time to improve the extrusion molding efficiency of bamboo leaf waste.
[0025] like Figure 4 and Figure 5 As shown, support frames 59 are fixedly installed on the left and right sides of the top of the frame 51. A hydraulic cylinder 510 is fixedly installed on the top of the support frame 59. A pusher plate 511 located below the support frame 59 is fixedly installed on the bottom of the hydraulic cylinder 510. Guide plates 512 are fixedly installed on the left and right sides of the bottom of the base 1.
[0026] After being extruded and molded, the bamboo leaf waste block is moved to the position below the pusher plate 511 inside the mold 7. The pusher plate 511 is then moved down by the hydraulic cylinder 510 to push the bamboo leaf waste block stuck in the mold 7 downwards onto the guide plate 512, thus facilitating the rapid collection of the bamboo leaf waste block.
[0027] like Figure 2 and Figure 3 As shown, the sliding frame 57 is threaded onto the outside of the two threaded rods 53, and the sliding frame 57 is movably engaged with the inside of the mounting groove 52.
[0028] The sliding frame 57 is threaded onto the outside of two threaded rods 53, thereby driving the sliding frame 57 to slide laterally along the mounting groove 52 by the rotation of the threaded rods 53.
[0029] like Figure 2 As shown, touch sensors 58 are fixedly installed on both the left and right sides inside the frame 51.
[0030] The length of sliding box 57 is two-thirds the length of frame 51.
[0031] By setting the length of the sliding frame 57 to be two-thirds of the length of the frame 51, and in conjunction with the setting of the touch sensor 58, when the sliding frame 57 slides, it triggers the touch sensor 58 on one side, and sends an electrical signal to the external controller through the touch sensor 58 to stop the drive motor 54, thereby realizing the position switching of the mold 7 on the sliding frame 57.
[0032] like Figure 2 As shown, the sliding frame 57 has a slot inside, and the mold 7 is symmetrically arranged on the left and right sides inside the slot.
[0033] By opening a slot in the sliding frame 57 and symmetrically installing the mold 7 in the slot, the position of the mold 7 is switched when the sliding frame 57 slides laterally, ensuring that the mold 7 is aligned with the pressing plate 6 to ensure stable extrusion molding of bamboo leaf waste.
[0034] like Figure 4 As shown, the guide plate 512 is located below the left and right sides of the frame 51.
[0035] A support rod 513 is fixedly installed between the inner side of the guide plate 512 and the support leg 2.
[0036] The guide plate 512 is located on the lower left and right sides of the frame 51, so that the bamboo leaf waste blocks fall from the frame 51 onto the guide plate 512 and are guided to roll outwards and discharged. The support rod 513 provides support for the guide plate 512.
[0037] The working principle of this bamboo leaf waste compression molding device will be explained in detail below.
[0038] like Figures 1 to 5 As shown, by adding bamboo leaf waste into the mold 7 located on the base 1, the bottom-open mold 7 fits against the top surface of the base 1. The hydraulic cylinder 4 is controlled to move the pressing plate 6 downwards. The pressing plate 6 extends into the mold 7 and applies downward pressure to the bamboo leaf waste. The bamboo leaf waste is compressed into a block between the base 1 and the pressing plate 6 within the mold 7. Then, the hydraulic cylinder 4 is controlled to move the pressing plate 6 back to its original position. The drive motor 54 is controlled to rotate the threaded rod 53. Power is transmitted synchronously between the two threaded rods 53 via the synchronous pulley 55 and the synchronous belt 56. The sliding frame 57 drives the mold 7 to slide laterally along the mounting groove 52. The sliding frame 57 moves another mold 7 to the base 1. Material is added into the mold 7 for pressing. At the same time, the first mold 7 is moved to the bottom of the pusher plate 511. The second hydraulic cylinder 510 is controlled to move the pusher plate 511 downward to push the bamboo leaf waste block stuck in the mold 7 downward. The bamboo leaf waste block falls through the inside of the frame 51 onto the guide plate 512 and is discharged outward. The sliding frame 57 is controlled to switch the positions of the two molds 7 for pressing, thereby improving efficiency.
[0039] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A bamboo leaf waste compression molding device, comprising a base (1) and support legs (2) fixedly installed at the bottom of the base (1), characterized in that: A mounting bracket (3) is fixedly installed at the rear of the top of the base (1). A hydraulic cylinder (4) is fixedly installed at the top of the mounting bracket (3). A switching assembly (5) is fixedly installed at the top of the base (1). A pressing plate (6) is fixedly installed at the bottom of the hydraulic cylinder (4). A mold (7) with a bottom opening is movably installed at the top of the switching assembly (5). The switching component (5) includes a frame (51), which is fixedly installed on the top of the base (1). The frame (51) has mounting slots (52) on both the front and rear sides. Two threaded rods (53) are movably installed inside the mounting slots (52). A drive motor (54) connected to one of the threaded rods (53) is fixedly installed on the outside of the frame (51). Synchronous pulleys (55) are fixedly installed on the left ends of the two threaded rods (53). A synchronous belt (56) is movably installed on the outside of the synchronous pulleys (55). A sliding frame (57) is movably installed on the outside of the two threaded rods (53). The mold (7) is movably engaged inside the sliding frame (57).
2. The bamboo leaf waste compression molding device according to claim 1, characterized in that: Support frames (59) are fixedly installed on the left and right sides of the top of the frame (51). A hydraulic cylinder (510) is fixedly installed on the top of the support frame (59). A pusher plate (511) located below the support frame (59) is fixedly installed on the bottom of the hydraulic cylinder (510). A guide plate (512) is fixedly installed on the left and right sides of the bottom of the base (1).
3. The bamboo leaf waste compression molding device according to claim 1, characterized in that: The sliding frame (57) is threaded onto the outside of the two threaded rods (53), and the sliding frame (57) is movably engaged with the inside of the mounting groove (52).
4. The bamboo leaf waste compression molding device according to claim 1, characterized in that: Touch sensors (58) are fixedly installed on both the left and right sides inside the frame (51).
5. The bamboo leaf waste compression molding device according to claim 1, characterized in that: The length of the sliding frame (57) is two-thirds the length of the frame (51).
6. The bamboo leaf waste compression molding device according to claim 1, characterized in that: The sliding frame (57) has a slot inside, and the mold (7) is symmetrically arranged on the left and right sides inside the slot.
7. The bamboo leaf waste compression molding device according to claim 2, characterized in that: The guide plate (512) is located below the left and right sides of the frame (51).
8. The bamboo leaf waste compression molding device according to claim 7, characterized in that: A support rod (513) is fixedly installed between the inner side of the guide plate (512) and the support leg (2).