Dual-purpose equipment for winding and slicing after core material compounding

By designing a dual-purpose equipment for core material composite winding and slicing, the problem of not being able to produce both coil and sheet materials on a single production line in existing technologies has been solved, thereby improving the versatility and efficiency of the production line and reducing enterprise costs.

CN223545946UActive Publication Date: 2025-11-14JIANGSU ALUMEIGE NEW MATERIALS
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Patent Information

Application Number
CN202423119117.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-14
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

In the existing technology, the production line for A2-grade fire-resistant inorganic core aluminum composite panels can only produce coils or sheets, and cannot achieve simultaneous production on a single line, which increases the production cost for enterprises.

Method used

A dual-purpose core material composite winding and slicing equipment was designed, comprising an unwinding machine, a composite device, a clamping device, a cooling device, an edge trimming device, a leveling device, a slitting device, a feeding device, and a winding machine. It can realize the production of roll materials and sheet materials on a single production line, and meet different sales needs through processes such as heat bonding, cooling, edge trimming, leveling, slitting, and heating.

Benefits of technology

It improves the versatility of the production line, reduces the production cost of enterprises, and improves work efficiency by optimizing the feeding device, enabling flexible production of coils and sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dual-purpose equipment for winding and slicing after core material compounding. The dual-purpose equipment comprises an unwinding machine, a compounding device, a first clamping and conveying device and a winding machine, the unreeling machine is arranged above the compounding device, the first clamping and conveying device is located at the discharging end of the compounding device, the cooling device is located at the discharging end of the first clamping and conveying device, and the trimming device is arranged at the discharging end of the cooling device; a leveling device is arranged at the discharging end of the trimming device, and a slitting device is arranged at the discharging end of the leveling device. A discharging device is arranged at one end of the slitting device, a heating device is arranged at one end of the discharging device, and the winding machine is located at the discharging end of the heating device. Compared with the prior art, roll materials and plate materials can be produced on one line, the generality of the production line is improved, and the production cost of enterprises is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of decorative panel processing technology, and in particular to a dual-purpose device for core material composite winding and slicing. Background Technology

[0002] Currently, fire-resistant composite panels are widely used in engineering construction and interior decoration to meet fire safety standards. Among them, A2-grade fire-resistant inorganic core aluminum composite panels have the best fire resistance. The core material of A2-grade fire-resistant inorganic core aluminum composite panels is made by mixing various inorganic powders. The mixture is first wrapped in non-woven fabric and extruded to form a preliminary shape. After drying and rolling, the core material is shaped and then laminated with aluminum.

[0003] A2-grade fire-resistant inorganic core aluminum composite panels are sold in two forms: one is in coils, which customers purchase and cut themselves; the other is in sheet form, which is cut by the manufacturer and then sold to customers.

[0004] In the existing technology, the production line for A2-grade fire-resistant inorganic core aluminum composite panels can only produce either coils or sheets, which requires manufacturers to operate two production lines, increasing the company's production costs. Utility Model Content

[0005] The purpose of this invention is to provide a dual-purpose equipment for core material composite winding and slicing, which can produce both rolls and sheets on a single line, thereby improving the versatility of the production line and reducing the production cost for enterprises, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dual-purpose device for core material composite winding and slicing includes an unwinding machine, a composite device, a first clamping device, and a winding machine. The unwinding machine is positioned above the composite device. The first clamping device is located at the discharge end of the composite device. A cooling device is located at the discharge end of the first clamping device. The discharge end of the cooling device is equipped with a trimming device. The discharge end of the trimming device is equipped with a leveling device. The discharge end of the leveling device is equipped with a slitting device. One end of the slitting device is equipped with a feeding device. One end of the feeding device is equipped with a heating device. The winding machine is located at the discharge end of the heating device.

[0008] A further embodiment of this invention is that the laminating device is a heat bonding machine, and the feeding end of the laminating device is provided with a first guide roller assembly; the unwinding machine is raised and connected to the frame, and the laminating device is located at the bottom of the frame.

[0009] A further embodiment of this invention is that the cooling device includes a cooling box with openings at both ends and an industrial air conditioner installed at the top of the cooling box.

[0010] A further embodiment of this invention is that the trimming device is a double-end rolling trimming machine, with two sets of rolling cutters at both ends.

[0011] A further embodiment of this invention is that the leveling device is a roller leveling machine and the slitting device is a lifting cutting machine.

[0012] A further embodiment of this utility model is that the feeding device includes a roller conveyor, a support frame is connected to the roller conveyor, a linear motor is connected to the support frame, and the linear motor is arranged along the width direction of the roller conveyor. One end of the linear motor extends to the outside of the roller conveyor. A lifting cylinder is vertically connected to the slide of the linear motor, and a base is connected to the power output end of the lifting cylinder. Several pneumatic suction cups are connected to the base.

[0013] A further embodiment of this invention is that the heating device is a tunnel-type oven, and the inlet end of the tunnel-type oven is equipped with a second clamping device.

[0014] A further embodiment of this invention is that the first clamping device and the second clamping device are roller clamping machines.

[0015] The beneficial effects of this utility model are:

[0016] This utility model relates to a dual-purpose core material composite winding and slicing equipment that can produce both rolls and sheets on a single line, improving the versatility of the production line and reducing the production costs for enterprises.

[0017] This utility model relates to a dual-purpose core material composite winding and slicing device. The unloading device can remove and stack the slicing sheet material from the roller conveyor, further improving work efficiency.

[0018] This utility model relates to a dual-purpose core material composite winding and slicing device. One end of the feeding device is equipped with a heating device, and the winding machine is located at the discharge end of the heating device. Before winding, the A2-grade fireproof inorganic core material aluminum composite plate is heated to facilitate the winding operation of the winding machine. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a partial structural schematic diagram of the present invention.

[0021] Figure 3 This is a partial structural schematic diagram of the present invention.

[0022] In the diagram: 1-Unwinder, 101-Frame, 2-Composite device, 3-First clamping device, 4-Rewinder, 6-Cooling device, 7-Trimming device, 8-Leveling device, 9-Slitting device, 10-Unloading device, 1001-Roller conveyor, 1002-Support, 1003-Linear motor, 1004-Lifting cylinder, 1005-Pneumatic suction cup, 11-Heating device, 12-First guide roller assembly, 13-Second guide roller assembly, 14-Second clamping device, 15-Vertical plate, 1501-Core material, 1502-Aluminum material. Detailed Implementation

[0023] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1: As Figures 1-3 As shown, a dual-purpose core material composite winding and slicing device includes an unwinding machine 1, a composite device 2, a first clamping device 3, and a winding machine 4. The unwinding machine 1 is positioned above the composite device 2. The first clamping device 3 is located at the discharge end of the composite device 2. A cooling device 6 is located at the discharge end of the first clamping device 3. The discharge end of the cooling device 6 is equipped with a trimming device 7. The discharge end of the trimming device 7 is equipped with a leveling device 8. The discharge end of the leveling device 8 is equipped with a slitting device 9. One end of the slitting device 9 is equipped with a feeding device 10. One end of the feeding device 10 is equipped with a heating device 11. The winding machine 4 is located at the discharge end of the heating device 11.

[0025] Unwinder 1 is used to unwind aluminum material 1502, and rewinder 4 is used to rewind A2 grade fireproof inorganic core aluminum composite panel 15.

[0026] The composite device 2 is a heat bonding machine, which is used for hot pressing composite of core material 1501 and aluminum material 1502. The feed end of the composite device 2 is provided with a first guide roller assembly 12, which is used to guide the core material 1501 and aluminum material 1502. The unwinding machine 1 is raised and connected to the frame 101, and the composite device 2 is located at the bottom of the frame 101.

[0027] The cooling device 6 includes a cooling box with openings at both ends and an industrial air cooler installed at the top. The cooling device 6 is used to cool the core material 1501 and the aluminum material 1502.

[0028] The trimming device 7 is a double-end roller trimming machine. It has two sets of rollers at both ends. In each set, one of the rollers is an active blade, driven by a servo motor to rotate. A lead screw assembly drives the upper and lower active blades to move up and down to approach or move away from the other blade. The function of the trimming device 7 is to trim the sides of the A2-grade fire-resistant inorganic core aluminum composite panel 15 during production to ensure the flatness of both ends. The trimmed waste will be recycled, peeled, crushed, and reprocessed into core material 1501.

[0029] The leveling device 8 is a roller leveling machine, and the slitting device 9 is a lifting cutting machine. The cutting blade of the lifting cutting machine can move along the width direction of the A2-grade fireproof inorganic core aluminum composite panel 15.

[0030] The feeding device 10 includes a roller conveyor 1001, a support 1002 connected to the roller conveyor 1001, a linear motor 1003 connected to the support 1002, and the linear motor 1003 is arranged along the width direction of the roller conveyor 1001. One end of the linear motor 1003 extends to the outside of the roller conveyor 1001. A lifting cylinder 1004 is vertically connected to the slide of the linear motor 1003. The power output end of the lifting cylinder 1004 is connected to a base, and several pneumatic suction cups 1005 are connected to the base.

[0031] The heating device 11 is a tunnel-type oven. Due to the addition of the slitting device 9 and the unloading device 10, the distance between the composite device 2 and the winding machine 4 is relatively far. The A2-grade fireproof inorganic core aluminum composite panel 15 after hot bonding will cool down and affect the winding. Therefore, the heating device 11 is added in front of the winding machine 4. The inlet end of the tunnel-type oven is equipped with a second clamping device 14.

[0032] The first clamping device 3 and the second clamping device 14 are roller clamping machines that provide power for the movement of the A2-grade fireproof inorganic core aluminum composite panel 15.

[0033] The specific working principle of this utility model is as follows:

[0034] During operation, the core material 1501 discharged from the forming device and the aluminum material 1502 discharged from the unwinding machine 1 enter the composite device 2 after passing through the first clamping device 3. The composite device 2 heat-bonds the core material 1501 and the aluminum material 1502 to form an A2-grade fireproof inorganic core material aluminum composite plate 15.

[0035] When the product needs to be sold in sheet form, the A2-grade fire-resistant inorganic core aluminum composite panel 15 is cooled by the cooling device 6 for rapid shaping. After cooling, the two sides are trimmed by the trimming device 7 to ensure the flatness of the two ends of the A2-grade fire-resistant inorganic core aluminum composite panel 15. Then, it passes through the leveling device 8 to flatten the surface of the A2-grade fire-resistant inorganic core aluminum composite panel 15. After leveling, it is divided into several rectangular panels by the slitting device 9 and sent to the roller conveyor 1001. Then, it is removed by the linear motor 1003, the lifting cylinder 1004 and the pneumatic suction cup 1005 and stacked.

[0036] When it is necessary to sell in roll form, the A2-grade fireproof inorganic core aluminum composite plate 15 discharged from the composite device 2 is trimmed on both sides by the trimming device 7 to ensure the flatness of the two ends of the A2-grade fireproof inorganic core aluminum composite plate 15, and then heated a second time by the heating device 11. After passing through the second guide roller assembly 13, it is wound up by the winding machine 4.

[0037] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A dual-purpose device for core material composite winding and slicing, characterized in that: The device includes an unwinding machine (1), a composite device (2), a first clamping device (3), and a winding machine (4). The unwinding machine (1) is located above the composite device (2), the first clamping device (3) is located at the discharge end of the composite device (2), the cooling device (6) is located at the discharge end of the first clamping device (3), and the discharge end of the cooling device (6) is provided with a trimming device (7). The discharge end of the trimming device (7) is provided with a leveling device (8), and the discharge end of the leveling device (8) is provided with a slitting device (9). One end of the slitting device (9) is provided with a feeding device (10), and one end of the feeding device (10) is provided with a heating device (11). The winding machine (4) is located at the discharge end of the heating device (11).

2. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The composite device (2) is a heat bonding machine, and the feed end of the composite device (2) is provided with a first guide roller assembly (12); the unwinding machine (1) is raised and connected to the frame (101), and the composite device (2) is located at the bottom of the frame (101).

3. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The cooling device (6) includes a cooling box with openings at both ends and an industrial air conditioner installed at the top.

4. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The trimming device (7) is a double-end rolling trimming machine, with two sets of rolling cutters at both ends.

5. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The leveling device (8) is a roller leveling machine, and the cutting device (9) is a lifting cutting machine.

6. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The feeding device (10) includes a roller conveyor (1001), a support (1002) is connected to the roller conveyor (1001), a linear motor (1003) is connected to the support (1002), and the linear motor (1003) is arranged along the width direction of the roller conveyor (1001). One end of the linear motor (1003) extends to the outside of the roller conveyor (1001). A lifting cylinder (1004) is vertically connected to the slide of the linear motor (1003). The power output end of the lifting cylinder (1004) is connected to a base, and several pneumatic suction cups (1005) are connected to the base.

7. The dual-purpose equipment for core material composite winding and slicing as described in claim 1, characterized in that: The heating device (11) is a tunnel oven, and the inlet end of the tunnel oven is equipped with a second clamping device (14).

8. The dual-purpose equipment for core material composite winding and slicing as described in claim 7, characterized in that: The first clamping device (3) and the second clamping device (14) are roller clamping machines.