End edge stripping and packaging device for organic film rolling
By designing an end-stripping and sealing device for organic film roll production, the device utilizes a geared motor and motor drive system to automate the conveying, stripping, and sealing of film rolls, solving the problem of low efficiency in traditional sealing processes and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202522144586.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2035-10-11
AI Technical Summary
The traditional organic film roll end-peeling and sealing process lacks automation, resulting in low production efficiency, high labor intensity, and high costs, making it difficult to meet the needs of large-scale and mass production.
Design an end-stripping and sealing device for organic film roll production. The device uses a geared motor to drive a sector gear, which in turn drives a synchronous wheel and a track to transport the film roll. Combined with motor, bevel gear transmission and push plate positioning, it achieves precise transport, edge stripping, sealing and airtightness detection of the film roll, realizing automated processing.
It improves production efficiency, reduces labor costs, avoids fatigue and errors caused by manual operation, ensures packaging quality and product reliability, and adapts to diverse production tasks.
Smart Images
Figure CN223546560U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of organic film processing equipment technology, and in particular to an end-peeling and sealing device for organic film rolling. Background Technology
[0002] In current industrial production and many other fields, organic membranes are widely used in industries such as electronics, food packaging, environmental water treatment, and medical care due to their unique properties, such as good flexibility, chemical stability, and specific permeation or barrier properties.
[0003] In the traditional organic film roll end-peeling and sealing process, the lack of orderly automation in the overall production flow leads to disconnects between various processes. After one process is completed, the film roll needs to be manually moved to the next process, which not only increases labor intensity but may also cause secondary damage to the film roll during the handling process. The accumulated time consumption of each link results in low overall production efficiency and high labor costs, making it difficult to meet the needs of large-scale and batch production and putting the company at a disadvantage in market competition. Therefore, we propose an end-peeling and sealing device for organic film roll production to solve this problem. Utility Model Content
[0004] The purpose of this invention is to provide an end-stripping and sealing device for organic film rolling, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An end-stripping and sealing device for organic film roll forming includes: a worktable and multiple sets of organic film roll bodies. The top of the worktable is provided with four sets of support plates, a fixing plate, a first frame, a second frame, and two sets of sealing components. Synchronous pulleys are rotatably mounted inside adjacent sets of support plates. Tracks are driven onto the outer sides of the two sets of synchronous pulleys. Multiple sets of rubber seats are provided on the outer sides of the multiple sets of tracks. Multiple sets of organic film roll bodies are mounted on corresponding rubber seats. Two sets of push plates are slidably mounted on the inner top wall of the first frame. Two sets of brackets are fixedly mounted on the top of the second frame, and rotating rods are rotatably mounted inside the two sets of brackets. Two sets of bevel gears are fixedly installed on the outer side of the rotating rod. Two sets of screws are rotatably installed on the top of the frame. Bevel gears are fixedly installed on the top of each set of screws. A lifting plate is slidably installed inside the frame. Two sets of threaded sleeves are fixedly installed on the top of the lifting plate. Two sets of cutting blades are provided at the bottom of the lifting plate. The encapsulation assembly includes: a mounting plate, grippers, and an encapsulation shell. An electric push rod is fixedly installed on one side of the mounting plate. The grippers are located on the output end of the electric push rod. The encapsulation shell is located inside the grippers. Two sets of telescopic rods are fixedly installed between the grippers and the mounting plate.
[0007] Preferably, a transmission gear is fixedly installed on one side of one set of synchronous pulleys, a reduction motor is fixedly installed on one side of the fixed plate, a sector gear is fixedly installed on the output end of the reduction motor, a bidirectional lead screw is rotatably installed inside the first frame, two sets of push plates are threadedly connected to the outside of the bidirectional lead screw, a third frame is provided on the top of the worktable, an electric push rod second is fixedly installed on the top of the third frame, an airtightness detection cover is fixedly installed on the output end of the electric push rod second, and an air pump is provided on one side of the airtightness detection cover.
[0008] Preferably, the sector gear meshes with the transmission gear, a motor is fixedly mounted on one side of the frame, and one end of the bidirectional lead screw is fixedly mounted on the output end of the motor.
[0009] Preferably, the two sets of bevel gears one mesh with the corresponding bevel gear two, the two sets of screws are threadedly connected to the inner wall of the corresponding threaded sleeve, one side of one set of brackets is fixedly installed with motor two, and one end of the rotating rod is fixedly installed on the output end of motor two.
[0010] Preferably, the two sets of electric push rods are fixedly installed on one side of the corresponding mounting plate, and the two sets of mounting plates are fixedly installed on the workbench.
[0011] Preferably, two sets of lifting rods are fixedly installed between the airtightness testing cover and the top inner wall of the frame three, and the airtightness testing cover is adapted to the rubber seat.
[0012] In this utility model, an end-peeling and sealing device for organic film roll forming is provided. A geared motor drives a sector gear to rotate. Since the sector gear meshes with the transmission gear, it intermittently drives the transmission gear to rotate, which in turn causes the synchronous wheel connected to it to rotate. The rotation of the synchronous wheel drives the track to run. The organic film roll body placed on the rubber seat on the outside of the track is intermittently conveyed by the track, providing the organic film rolls to be processed for subsequent processes in sequence. It accurately cooperates with subsequent processes. The positioning, edge peeling, sealing and airtightness detection processes of the device require the organic film roll to be kept stationary in a specific position to be completed accurately. This improves the versatility and adjustability of the equipment, and helps to improve production efficiency and the ability to cope with diversified production tasks.
[0013] This utility model features a rational structural design. By cooperating with a motor, a bidirectional lead screw, and a push plate within a frame, the two sets of push plates slide relative to each other, centrally positioning the organic film roll body and ensuring precise subsequent edge stripping and sealing processes. A starter motor, a rotating rod, and two sets of bevel gears (one and two) work together to drive the two sets of bevel gears, which in turn rotate the two sets of screws. The screws are threadedly connected to a threaded sleeve, causing the threaded sleeve to move a lifting plate up and down within the frame. The two sets of cutting blades at the bottom of the lifting plate move downwards, stripping the ends of the organic film roll body. Finally, an electric push rod, grippers, a telescopic rod, a sealing shell, and a mounting plate are incorporated, allowing the sealing shell to be fitted onto the stripped ends, completing the sealing process. The process involves the coordinated operation of an electric push rod, an airtightness detection cover, and a lifting rod. The lifting rod ensures the airtightness detection cover rises and falls smoothly, aligning with the rubber seat to cover the sealed end. Then, an air pump operates to perform an airtightness test on the sealed area, ensuring sealing quality. The entire process, through the orderly coordination between the geared motor and motors one and two, and between electric push rods one and two, automates the edge-peeling and sealing of the organic film roll end. This not only reduces labor costs but also avoids fatigue and errors that may occur with manual operation, making the entire production process more coherent and efficient. It significantly improves work efficiency and ensures the overall quality of the organic film roll edge-peeling and sealing from multiple perspectives, enhancing product reliability. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of an end-peeling and sealing device for organic film rolling according to the present invention.
[0015] Figure 2 This is a cross-sectional view of an end-peeling and sealing device for organic film rolling according to the present invention.
[0016] Figure 3 A cross-sectional view of the frame, electric push rod, and airtightness detection cover of an end-peeling and sealing device for organic film rolling proposed in this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the packaging component of an end-peeling and sealing device for organic film rolling according to the present invention.
[0018] Figure 5 This is a partial cross-sectional view of an end-peeling and sealing device for organic film winding proposed in this utility model.
[0019] In the diagram: 1. Workbench; 2. Support plate; 3. Synchronous pulley; 4. Track; 5. Transmission gear; 6. Fixed plate; 7. Gear motor; 8. Sector gear; 9. Frame 1; 10. Motor 1; 11. Rubber seat; 12. Organic film roll body; 13. Frame 2; 14. Bracket; 15. Motor 2; 16. Rotating rod; 17. Bevel gear 1; 18. Screw; 19. Bevel gear 2; 20. Threaded sleeve; 21. Lifting plate; 22. Cutting knife; 23. Encapsulation assembly; 2301. Mounting plate; 2302. Electric push rod 1; 2303. Gripper; 2304. Telescopic rod; 2305. Encapsulation shell; 24. Frame 3; 25. Air tightness test cover; 26. Air pump; 27. Electric push rod 2; 28. Lifting rod; 29. Two-way lead screw; 30. Push plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-5 An end-stripping and sealing device for organic film roll forming includes: a workbench 1, multiple sets of organic film roll bodies 12, four sets of support plates 2, a fixing plate 6, a first frame 9, a second frame 13, and two sets of sealing components 23 arranged on the top of the workbench 1, synchronous wheels 3 rotatably mounted inside adjacent sets of support plates 2, and tracks 4 drivenly mounted on the outer sides of the two sets of synchronous wheels 3, with multiple sets of rubber seats 11 arranged on the outer sides of the multiple sets of tracks 4, and multiple sets of organic film roll bodies 12 mounted on corresponding rubber seats 11, two sets of push plates 30 slidably mounted on the top inner wall of the first frame 9, two sets of brackets 14 fixedly mounted on the top of the second frame 13, rotating rods 16 rotatably mounted inside the two sets of brackets 14, and two sets of cones fixedly mounted on the outer sides of the rotating rods 16. Gear 17 and frame 2 are rotatably mounted on the top of two sets of screws 18. Bevel gears 29 are fixedly mounted on the top of each set of screws 18. Lifting plate 21 is slidably mounted inside the frame. Two sets of threaded sleeves 20 are fixedly mounted on the top of lifting plate 21. Two sets of cutting blades 22 are provided at the bottom of lifting plate 21. The encapsulation component 23 includes: mounting plate 2301, gripper 2303 and encapsulation shell 2305. Electric push rod 1 2302 is fixedly mounted on one side of mounting plate 2301. Gripper 2303 is located on the output end of electric push rod 1 2302. Encapsulation shell 2305 is located inside gripper 2303. Two sets of telescopic rods 2304 are fixedly mounted between gripper 2303 and mounting plate 2301.
[0022] In this embodiment, a transmission gear 5 is fixedly installed on one side of one set of synchronous pulleys 3, a reduction motor 7 is fixedly installed on one side of the fixed plate 6, a sector gear 8 is fixedly installed on the output end of the reduction motor 7, a bidirectional lead screw 29 is rotatably installed inside the frame 1 9, two sets of push plates 30 are threadedly connected to the outside of the bidirectional lead screw 29, a frame 3 24 is provided on the top of the worktable 1, an electric push rod 27 is fixedly installed on the top of the frame 3 24, an airtightness detection cover is fixedly installed on the output end of the electric push rod 27, and an air pump 26 is provided on one side of the airtightness detection cover to achieve precise centering positioning of the organic film roll body 12.
[0023] In this embodiment, the sector gear 8 meshes with the transmission gear 5, and a motor 10 is fixedly installed on one side of the frame 9. One end of the bidirectional lead screw 29 is fixedly installed on the output end of the motor 10 to improve positioning accuracy.
[0024] In this embodiment, two sets of bevel gears 17 mesh with corresponding bevel gears 19, and two sets of screws 18 are threadedly connected to the inner wall of the corresponding threaded sleeves 20. One side of one set of brackets 14 is fixedly installed with a motor 15, and one end of the rotating rod 16 is fixedly installed on the output end of the motor 15 to ensure the accuracy and consistency of the edge stripping and cutting.
[0025] In this embodiment, two sets of electric push rods 2302 are fixedly installed on one side of the corresponding mounting plate 2301, and the two sets of mounting plates 2301 are fixedly installed on the workbench 1 to ensure the stability and accuracy of the gripper 2303 driving the packaging shell 2305 to perform the packaging operation.
[0026] In this embodiment, two sets of lifting rods 28 are fixedly installed between the airtightness testing cover and the top inner wall of the frame 24. The airtightness testing cover and the rubber seat 11 are compatible to ensure that the airtightness testing cover and the rubber seat 11 are precisely matched to achieve a tight fit.
[0027] In this embodiment, during use, the sector gear 8 is driven to rotate by starting the reduction motor 7. Since the sector gear 8 meshes with the transmission gear 5, it will intermittently drive the transmission gear 5 to rotate, thereby causing the synchronous wheel 3 connected to it to rotate. The rotation of the synchronous wheel 3 drives the track 4 to run. The organic film roll body 12 placed on the rubber seat 11 on the outside of the track 4 is intermittently transported with the track 4, providing the organic film roll to be processed in the subsequent process.
[0028] When the organic film roll is conveyed to the bottom of frame 19, it enters the positioning stage. Motor 10 drives the bidirectional lead screw 29 to rotate. The two sets of push plates 30, which are threaded to the bidirectional lead screw 29, slide relative to each other within frame 19, centering the organic film roll body 12 to ensure the accuracy of subsequent edge stripping and sealing processes. After positioning, motor 215 drives the rotating rod 16 and the two sets of bevel gears 17 to rotate. Since bevel gears 17 mesh with bevel gears 19, they drive the two sets of bevel gears 19 to rotate the two sets of screws 18. Through the rotation of screws 18, the threaded sleeve 20, which is threaded to the screws 18, drives the lifting plate 21 to slide up and down within frame 23. The two sets of cutting blades 22 at the bottom of the lifting plate 21 move down to strip the ends of the organic film roll body 12. After stripping, the organic film roll is conveyed to the sealing assembly 23 for sealing. The electric push rod 2302 is activated, pushing the gripper 2303 to move under the guidance of the telescopic rod 2304. The gripper 2303 carries the encapsulation shell 2305 close to the end of the organic film roll and puts the encapsulation shell 2305 on the stripped end to complete the encapsulation operation. The organic film roll is transported to the bottom of the frame 24 for air tightness testing. The electric push rod 27 is activated, pushing the air tightness testing cover downward under the guidance of the lifting rod 28. The lifting rod 28 ensures that the air tightness testing cover rises and falls smoothly, so that it cooperates with the rubber seat 11 to cover the encapsulated end. Then the air pump 26 works to perform air tightness testing on the encapsulation area to ensure the encapsulation quality. The whole process realizes the automated processing of the stripped end encapsulation of the organic film roll by the orderly cooperation between the geared motor 7 and motor 10, motor 215, and electric push rod 2302 and electric push rod 27, which improves work efficiency and processing accuracy.
[0029] The above provides a detailed description of an end-stripping and sealing device for organic film winding provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only intended to help understand the method and core idea of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. An end-stripping and sealing device for organic film winding, characterized in that, include: The workbench (1) and multiple sets of organic film roll bodies (12) are provided with four sets of support plates (2), fixed plates (6), frame one (9), frame two (13) and two sets of encapsulation components (23) on the top of the workbench (1). Synchronous wheels (3) are rotatably installed inside the two sets of support plates (2). Tracks (4) are driven on the outside of the two sets of synchronous wheels (3). Multiple sets of rubber seats (11) are provided on the outside of the multiple sets of tracks (4). Multiple sets of organic film roll bodies (12) are set on the corresponding rubber seats (11). Two sets of push plates (30) are slidably installed on the top inner wall of frame one (9). Two sets of brackets (14) are fixedly installed on the top of frame two (13). Rotating rods (16) are rotatably installed inside the two sets of brackets (14). Two sets of bevel gears (17) are fixedly installed on the outside of the rotating rods (16). Two sets of screws (18) are rotatably installed on the top of the second frame (13). Two sets of bevel gears (19) are fixedly installed on the top of the two sets of screws (18). A lifting plate (21) is slidably installed inside the frame. Two sets of threaded sleeves (20) are fixedly installed on the top of the lifting plate (21). Two sets of cutting blades (22) are provided at the bottom of the lifting plate (21). The packaging assembly (23) includes: a mounting plate (2301), a gripper (2303) and a packaging shell (2305). An electric push rod (2302) is fixedly installed on one side of the mounting plate (2301). The gripper (2303) is located on the output end of the electric push rod (2302). The packaging shell (2305) is located inside the gripper (2303). Two sets of telescopic rods (2304) are fixedly installed between the gripper (2303) and the mounting plate (2301).
2. The end-peeling and sealing device for organic film winding according to claim 1, characterized in that, A transmission gear (5) is fixedly installed on one side of one of the synchronous pulleys (3), a geared motor (7) is fixedly installed on one side of the fixed plate (6), a sector gear (8) is fixedly installed on the output end of the geared motor (7), a double-acting screw (29) is rotatably installed inside the first frame (9), two sets of push plates (30) are threadedly connected to the outside of the double-acting screw (29), a third frame (24) is provided on the top of the workbench (1), an electric push rod (27) is fixedly installed on the top of the third frame (24), an airtightness test cover (25) is fixedly installed on the output end of the electric push rod (27), and an air pump (26) is provided on one side of the airtightness test cover (25).
3. The end-peeling and sealing device for organic film winding according to claim 2, characterized in that, The sector gear (8) meshes with the transmission gear (5), and a motor (10) is fixedly installed on one side of the frame (9). One end of the bidirectional lead screw (29) is fixedly installed on the output end of the motor (10).
4. The end-peeling and sealing device for organic film winding according to claim 1, characterized in that, The two sets of bevel gears (17) mesh with the corresponding bevel gears (19), and the two sets of screws (18) are threadedly connected to the inner wall of the corresponding threaded sleeve (20). One side of one set of brackets (14) is fixedly installed with motor (15), and one end of the rotating rod (16) is fixedly installed on the output end of motor (15).
5. The end-peeling and sealing device for organic film winding according to claim 1, characterized in that, The two sets of electric push rods (2302) are fixedly installed on one side of the corresponding mounting plate (2301), and the two sets of mounting plates (2301) are fixedly installed on the workbench (1).
6. The end-peeling and sealing device for organic film winding according to claim 2, characterized in that, Two sets of lifting rods (28) are fixedly installed between the airtightness testing cover (25) and the top inner wall of the frame three (24), and the airtightness testing cover (25) is adapted to the rubber seat (11).