Hanging type pipeline continuous conveying, installing and positioning device

Abstract

The utility model discloses a hanging type pipeline continuous conveying, installing and positioning device which comprises a frame, a pipeline lifting mechanism, a pipeline bearing mechanism and a pipeline positioning mechanism are sequentially arranged above the frame from front to back, a moving mechanism is arranged below the frame, and a pipeline installing station is arranged on the side, away from the pipeline bearing mechanism, of the pipeline positioning mechanism. The pipeline lifting mechanism comprises a containing platform and a first lifting mechanism, a containing plate is arranged on the containing platform, the side, close to the pipeline bearing mechanism, of the containing platform is connected with the containing plate through a hinge, and a first jacking mechanism with the driving end connected with the containing plate is arranged below the other side of the containing platform. The first jacking mechanism is used for driving the containing plate to incline towards one side of the pipeline bearing mechanism. According to the pipeline mounting device, the stored pipelines can be lifted and transferred to the mounting position one by one to be positioned while moving in the pipeline mounting direction, continuous mounting of the pipelines is achieved, manual transferring and lifting of the pipelines are not needed in the process, mounting is efficient, labor is saved, and positioning is accurate.

Description

Technical Field

[0001] This utility model relates to the field of pipeline installation technology, and in particular to a suspended pipeline continuous conveying installation and positioning device. Background Technology

[0002] When hanging straight pipes in a large site, manual hoists are needed to lift the welded pipes one by one to the height for installation. During the process, the hoists need to be set up continuously. Moreover, due to poor positioning, the pipes are tilted and offset, which is not conducive to the alignment of the pipes during installation. This makes the installation cumbersome, time-consuming, and labor-intensive, and the installation quality cannot be guaranteed.

[0003] Therefore, it is necessary to develop a suspended pipeline continuous conveying, installation and positioning device that can move along the pipeline installation direction while lifting and transferring the stored pipelines one by one to the installation position for positioning, so as to realize the continuous installation of pipelines. The process does not require manual transfer or lifting of pipelines, making the installation efficient and labor-saving, and the positioning accurate. Utility Model Content

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows:

[0005] A suspended pipeline continuous conveying installation and positioning device includes a frame, characterized in that a pipeline lifting mechanism, a pipeline receiving mechanism and a pipeline positioning mechanism are arranged sequentially from front to back on the upper part of the frame, and a moving mechanism is arranged below the frame, and a pipeline installation station is arranged on the side of the pipeline positioning mechanism away from the pipeline receiving mechanism.

[0006] The pipe lifting mechanism is used to lift the stored pipes and transfer them to the pipe receiving mechanism. The pipe receiving mechanism is used to transfer the pipes one by one to the pipe positioning mechanism. The pipe positioning mechanism is used to position the pipes to the installation position.

[0007] The pipe lifting mechanism includes a placement platform and a first lifting mechanism. A placement plate is provided on the placement platform. The side of the placement platform near the pipe receiving mechanism is connected to the placement plate by a hinge. A first lifting mechanism with a drive end connected to the placement plate is provided below the other side. The first lifting mechanism is used to drive the placement plate to tilt towards one side of the pipe receiving mechanism.

[0008] Preferably, the pipe receiving mechanism includes a receiving platform connected to the vehicle frame, a receiving plate is provided on the receiving platform, a side of the receiving platform near the pipe positioning mechanism is provided with a hinge connected to the receiving plate, and a second lifting mechanism is provided below the other side with a drive end connected to the receiving plate. The second lifting mechanism is used to drive the receiving plate to tilt towards one side of the pipe positioning mechanism.

[0009] Preferably, a first clearance groove is provided in the middle of the side of the placement platform and the placement plate near the pipe receiving mechanism. The placement platform is provided with two first blocking mechanisms distributed in front and behind below the first clearance groove. The first blocking mechanism includes a first blocking driver and a first blocking plate connected to the driving end of the first blocking driver.

[0010] Preferably, a second clearance groove is provided in the middle of the side of the receiving platform and the receiving plate near the pipe positioning mechanism. The receiving platform is provided with two second blocking mechanisms distributed in front and behind below the second clearance groove. The second blocking mechanism includes a second blocking driver and a second blocking plate connected to the driving end of the second blocking driver.

[0011] Preferably, the pipe positioning mechanism includes a pipe clamping assembly and a second lifting mechanism, wherein the second lifting mechanism is connected to the vehicle frame and the drive end is connected to the pipe clamping assembly.

[0012] Preferably, the pipe clamping assembly includes two or more clamping components, wherein the clamping components are U-shaped clamps that are spread outward at both ends.

[0013] Preferably, the moving mechanism is disposed below the vehicle frame, and the moving mechanism includes a motor and a drive wheel connected to the drive end of the motor.

[0014] Preferably, the first lifting mechanism is a scissor lift device.

[0015] Preferably, a third lifting mechanism is provided between the receiving platform and the vehicle frame.

[0016] Preferably, the third lifting mechanism is a scissor lift device.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This utility model can move along the pipeline installation direction while lifting and transferring the stored pipelines one by one to the installation position for positioning, realizing continuous pipeline installation. The process does not require manual transfer or hoisting of pipelines, making the installation efficient and labor-saving, and the positioning accurate. It is mainly used for the installation of suspended pipelines in a straight line in large sites (such as parking lots). Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is the front view of the present invention;

[0021] Figure 3 This is a schematic diagram of the AA cross-sectional structure in section 2;

[0022] Figure 4 This is a left view of the loading pipe in this utility model;

[0023] The components include: frame 1, pipe lifting mechanism 2, pipe receiving mechanism 3, pipe positioning mechanism 4, moving mechanism 5, pipe installation station 6, first blocking mechanism 7, second blocking mechanism 8, third lifting mechanism 9, first clearance groove 10, second clearance groove 20, placement platform 21, first lifting mechanism 22, first jacking mechanism 23, receiving platform 31, receiving plate 32, second jacking mechanism 33, pipe clamping assembly 41, second lifting mechanism 42, motor 51, drive wheel 52, first blocking driver 71, first blocking plate 72, second blocking driver 81, second blocking plate 82, placement plate 211, and clamping component 411. Detailed Implementation

[0024] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0025] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," "up," "down," "front," "back," and similar expressions used in this document are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments:

[0028] like Figure 1-4 As shown, a suspended pipeline continuous conveying installation and positioning device includes a frame 1. A pipeline lifting mechanism 2, a pipeline receiving mechanism 3 and a pipeline positioning mechanism 4 are arranged sequentially from front to back on the top of the frame 1, and a moving mechanism 5 is arranged below it. A pipeline installation station 6 is arranged on the side of the pipeline positioning mechanism 4 away from the pipeline receiving mechanism 3.

[0029] The pipe lifting mechanism 2 is used to lift the stored pipes and transfer them to the pipe receiving mechanism 3. The pipe receiving mechanism 3 is used to transfer the pipes one by one to the pipe positioning mechanism 4. The pipe positioning mechanism 4 is used to position the pipes to the installation position.

[0030] The pipe lifting mechanism 2 includes a placement platform 21 and a first lifting mechanism 22. A placement plate 211 is provided on the placement platform 21. The side of the placement platform 21 near the pipe receiving mechanism 3 is connected to the placement plate 211 by a hinge. A first lifting mechanism 23 with its driving end connected to the placement plate 211 is provided on the lower side of the other side. The first lifting mechanism 23 is used to drive the placement plate 211 to tilt towards one side of the pipe receiving mechanism 3.

[0031] Working principle:

[0032] Step 1: Adjust the position of the device so that its pipe positioning mechanism 4 is coaxial with the axis of the pipe installation position when the pipe is connected;

[0033] Step 2: Place the pipe on the placement platform 21, and drive the first lifting mechanism 22 to lift the pipe on the placement platform 21 to the set height;

[0034] Step 3: Then the first lifting mechanism 23 drives the placement plate 211 to tilt, so that the pipe is automatically transferred to the pipe receiving mechanism 3;

[0035] Step 4: Then the receiving mechanism transfers the pipes one by one to the pipe positioning mechanism 4; at the same time, the pipe lifting mechanism 2 repeats the action of step 2;

[0036] Step 5: The pipe positioning mechanism 4 drives the pipe to the set installation and docking position, and then the operator performs the installation and other related operations at the pipe installation station 6.

[0037] Step Six: After completion, drive the moving mechanism 5 to move the device in a straight line to the set distance. Then repeat the above steps in sequence to achieve continuous installation of the pipeline. The process does not require manual moving or hoisting of the pipeline, making the installation efficient, labor-saving, and precise in positioning.

[0038] In this embodiment, by setting up a pipe installation station 6 on the device, the installation personnel can move along with the device while at the pipe installation station 6, thus achieving the purpose of labor-saving and efficient installation.

[0039] Furthermore, such as Figure 1-4As shown, the pipe receiving mechanism 3 includes a receiving platform 31 connected to the frame 1. A receiving plate 32 is provided on the receiving platform 31. The receiving platform 31 is connected to the receiving plate 32 by a hinge on one side near the pipe positioning mechanism 4. A second lifting mechanism 33 is provided on the other side below, with its driving end connected to the receiving plate 32. The second lifting mechanism 33 is used to drive the receiving plate 32 to tilt towards one side of the pipe positioning mechanism 4.

[0040] In this embodiment, the receiving plate 32 is driven to tilt toward the pipe positioning mechanism 4 by the second lifting mechanism 33. When the first pipe enters the pipe positioning mechanism 4, the pipe positioning mechanism 4 rises and the second lifting mechanism 33 resets. By repeating the above actions, it can be ensured that the pipes are moved to the pipe positioning mechanism 4 one by one.

[0041] Furthermore, such as Figure 1 , 3 As shown in Figure 4, in order to transfer the pipes one by one in a controllable and reliable manner to the pipe receiving mechanism 3, a first clearance groove 10 is provided in the middle of the side of the placement platform 21 and the placement plate 211 near the pipe receiving mechanism 3. The placement platform 21 is provided with two first blocking mechanisms 7 distributed in front and behind below the first clearance groove 10. The first blocking mechanism 7 includes a first blocking driver 71 and a first blocking plate 72 connected to the driving end of the first blocking driver 71.

[0042] During operation, the outer first blocking mechanism 7 is activated to prevent the pipe from falling. When it is necessary to transfer the pipe to the pipe receiving mechanism 3, the placement plate 211 tilts, and then the inner first blocking mechanism 7 is activated. However, the outer first blocking mechanism 7 is reset, so that the pipes close to the pipe receiving mechanism 3 are automatically transferred to the pipe receiving mechanism 3. Thus, the first blocking mechanism 7 repeats the above actions to transfer the pipes to the pipe receiving mechanism 3 one by one.

[0043] Furthermore, such as Figure 1 , 2 As shown in Figure 3, in order to transfer the pipes one by one in a controllable and reliable manner to the pipe positioning mechanism 4, a second clearance groove 20 is provided in the middle of the side of the receiving platform 31 and the receiving plate 32 near the pipe positioning mechanism 4. The receiving platform 31 is provided with two second blocking mechanisms 8 distributed in front and behind below the second clearance groove 20. The second blocking mechanism 8 includes a second blocking driver 81 and a second blocking plate 82 connected to the driving end of the second blocking driver 81.

[0044] During operation, the outer second blocking mechanism 8 is activated to prevent the pipe from falling. When it is necessary to transfer the pipe to the pipe positioning mechanism 4, the receiving plate 32 tilts, and then the inner second blocking mechanism 8 is activated. However, the outer second blocking mechanism 8 is reset, so that the pipes close to the pipe positioning mechanism 4 are automatically transferred to the pipe positioning mechanism 4. Thus, the second blocking mechanism 8 can repeat the above actions to transfer the pipes to the pipe positioning mechanism 4 one by one.

[0045] Furthermore, such as Figure 1 , 2 As shown in Figures 3 and 4, the pipe positioning mechanism 4 includes a pipe clamping assembly 41 and a second lifting mechanism 42. The second lifting mechanism 42 is connected to the frame 1, and its drive end is connected to the pipe clamping assembly 41.

[0046] In this embodiment, before the pipe falls into the clamping assembly, the clamping assembly is located below the receiving platform 31. After the pipe falls into the clamping assembly and is positioned, the second lifting mechanism 42 drives the clamping assembly to rise to the pipe installation height.

[0047] Furthermore, such as Figure 1 As shown, in order to enable the pipe to fall effectively into the clamping member 411 and be positioned on the clamping member 411, the pipe clamping assembly 41 includes two or more clamping members 411, and the clamping member 411 is a U-shaped clamp with both ends extending outward.

[0048] Furthermore, such as Figure 1 As shown, in order to achieve linear movement drive of the device, the moving mechanism 5 is disposed below the frame 1, and the moving mechanism 5 includes a motor 51 and a drive wheel 52 connected to the drive end of the motor 51.

[0049] Furthermore, such as Figure 1 As shown, in order to improve the vertical support strength and lifting stability of the pipeline lifting mechanism 2, the first lifting mechanism 22 is a scissor-type lifting device.

[0050] Furthermore, in order to reduce the size of the device when not in use and to facilitate its transport, a third lifting mechanism 9 is provided between the receiving platform 31 and the frame 1.

[0051] In addition, the installation of pipes at different heights can be achieved through the third lifting mechanism 9.

[0052] Furthermore, such as Figure 1 As shown, in order to improve the vertical support strength of the pipe receiving mechanism 3 and ensure the stability of the pipe placement, the third lifting mechanism 9 is a scissor-type lifting device.

[0053] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this utility model patent.

Claims

1. A suspended pipeline continuous conveying installation and positioning device, comprising a frame, characterized in that, The vehicle frame is provided with a pipe lifting mechanism, a pipe receiving mechanism and a pipe positioning mechanism arranged in sequence from front to back on the top, and a moving mechanism arranged below. The pipe positioning mechanism is provided with a pipe installation station on the side away from the pipe receiving mechanism. The pipe lifting mechanism is used to lift the stored pipes and transfer them to the pipe receiving mechanism. The pipe receiving mechanism is used to transfer the pipes one by one to the pipe positioning mechanism. The pipe positioning mechanism is used to position the pipes to the installation position. The pipe lifting mechanism includes a placement platform and a first lifting mechanism. A placement plate is provided on the placement platform. The side of the placement platform near the pipe receiving mechanism is connected to the placement plate by a hinge. A first lifting mechanism with a drive end connected to the placement plate is provided below the other side. The first lifting mechanism is used to drive the placement plate to tilt towards one side of the pipe receiving mechanism.

2. The suspended pipeline continuous conveying installation and positioning device according to claim 1, characterized in that, The pipe receiving mechanism includes a receiving platform connected to the vehicle frame. A receiving plate is provided on the receiving platform. A second lifting mechanism is provided on the other side of the receiving platform near the pipe positioning mechanism, which is connected to the receiving plate by a hinge. The second lifting mechanism is used to drive the receiving plate to tilt towards one side of the pipe positioning mechanism.

3. The suspended pipeline continuous conveying installation and positioning device according to claim 1, characterized in that, The placement platform and the middle of the side of the placement plate near the pipe receiving mechanism are provided with a first clearance groove. The placement platform is provided with two first blocking mechanisms distributed in front and behind below the first clearance groove. The first blocking mechanism includes a first blocking driver and a first blocking plate connected to the driving end of the first blocking driver.

4. The suspended pipeline continuous conveying installation and positioning device according to claim 2, characterized in that, The receiving platform and the receiving plate have a second clearance groove in the middle of the side near the pipe positioning mechanism. The receiving platform is provided with two second blocking mechanisms arranged in front and behind below the second clearance groove. The second blocking mechanism includes a second blocking driver and a second blocking plate connected to the driving end of the second blocking driver.

5. A suspended pipeline continuous conveying installation and positioning device according to claim 1, characterized in that, The pipe positioning mechanism includes a pipe clamping assembly and a second lifting mechanism. The second lifting mechanism is connected to the vehicle frame, and its drive end is connected to the pipe clamping assembly.

6. The suspended pipeline continuous conveying installation and positioning device according to claim 5, characterized in that, The pipe clamping assembly includes two or more clamping components, which are U-shaped clamps that are spread outward at both ends.

7. The suspended pipeline continuous conveying installation and positioning device according to claim 1, characterized in that, The moving mechanism is located below the vehicle frame, and the moving mechanism includes a motor and a drive wheel connected to the drive end of the motor.

8. The suspended pipeline continuous conveying installation and positioning device according to claim 1, characterized in that, The first lifting mechanism is a scissor lift device.

9. A suspended pipeline continuous conveying installation and positioning device according to claim 2, characterized in that, A third lifting mechanism is provided between the receiving platform and the vehicle frame.

10. A suspended pipeline continuous conveying installation and positioning device according to claim 9, characterized in that, The third lifting mechanism is a scissor lift device.

Images