Feeding structure of glass UV film curing machine
By designing an automated electric slide rail and lifting component feeding structure, the problems of low efficiency and safety hazards of traditional manual feeding have been solved, realizing efficient and safe feeding of glass UV film curing machines.
Patent Information
- Application Number
- CN202423307360.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional glass UV film curing machines rely on manual handling for their feeding systems, which is inefficient, poses safety hazards, and increases labor intensity and worker health risks.
Design a feeding structure that includes a fixed frame, an electric slide rail, and a lifting component. The electric slide rail and lifting component are used to automatically move and position the glass, achieving manual feeding without human intervention.
It improves material feeding efficiency, reduces labor intensity and safety hazards for workers, and ensures the stability and safety of the glass feeding process.
Smart Images
Figure CN223547247U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing technology, and more specifically, to a feeding structure for a glass UV film curing machine. Background Technology
[0002] A glass UV film curing machine is an indispensable piece of specialized equipment in modern industry, primarily used to process glass products that have undergone special coatings or have UV films adhered to them. In this process, a layer of UV film, a material sensitive to the ultraviolet spectrum, is pre-coated or adhered to the glass surface. Once these glass products enter the curing machine, high-intensity ultraviolet lamps inside emit ultraviolet light of specific wavelengths according to preset times and intensities.
[0003] When exposed to ultraviolet light, the photoinitiator in the UV film is activated, triggering a chemical cross-linking reaction that rapidly transforms the liquid or semi-solid UV adhesive into a hard, solid layer. This newly formed protective film not only significantly enhances the hardness and abrasion resistance of the glass but also greatly extends its service life, while effectively reducing surface scratches and wear that may occur during daily use. Furthermore, this curing process is typically solvent-free, environmentally friendly, and efficient, making it suitable for production environments of all sizes.
[0004] Traditional glass loading systems in the glass processing industry primarily rely on manual handling and placement of glass sheets. This method is not only inefficient but also significantly increases labor intensity, posing a potential threat to workers' health. Frequent handling of heavy objects can easily lead to fatigue due to rapid physical exertion, consequently affecting work accuracy and quality. Furthermore, manual operation carries high safety risks, especially when handling large glass sheets; even slight carelessness can cause the glass to break or fall, resulting in workplace injuries. Utility Model Content
[0005] In order to overcome the disadvantages of low efficiency, increased labor intensity and safety hazards of manual feeding, the purpose of this utility model is to provide a feeding structure for a glass UV film curing machine.
[0006] A feeding structure for a glass UV film curing machine includes a fixed frame, movable wheels, a first electric slide rail, a connecting plate, a placement plate, a second electric slide rail, connecting blocks, and a lifting assembly. At least four movable wheels are installed at the bottom of the fixed frame. A connecting plate is connected to one side of the fixed frame. The first electric slide rail is connected to the connecting plate. The placement plate is connected to the slider of the first electric slide rail. The placement plate is located at the top of the fixed frame. At least two second electric slide rails are connected to the placement plate. Each slider of the second electric slide rail is connected to a connecting block, and each connecting block is connected to a lifting assembly.
[0007] As a further preferred embodiment, the lifting assembly includes a first electric push rod, a first fixing block, a second electric push rod, and a second fixing block. The first electric push rod is connected to each connecting block, the first fixing block is connected to the push rod of the first electric push rod, the second electric push rod is connected to each first fixing block, and the second fixing block is connected to each second electric push rod.
[0008] As a further preferred option, the second fixing blocks are all L-shaped, and the concave surfaces of the L-shapes are all located on the side of the two second fixing blocks that are close to each other.
[0009] As a further preferred option, it also includes limit blocks, with four limit blocks connected to the top of each placement plate.
[0010] As a further preferred embodiment, it also includes rubber blocks and soft pads, with rubber blocks connected to the sides of the second fixing blocks that are close to each other, and soft pads connected to the limiting blocks.
[0011] As a further preferred option, it also includes positioning plates, with positioning plates connected to both the front and rear sides of the connecting plate.
[0012] This utility model has the following advantages: It is equipped with a first electric slide rail, a placement plate, and a second electric slide rail. These rails allow the glass to be moved upwards to the conveyor belt of the curing machine. A lifting component is also included, enabling the glass to fall onto the conveyor belt of the curing machine. This eliminates the need for manual handling of the glass, improving glass feeding efficiency, reducing worker safety hazards, and streamlining glass feeding processes.
[0013] It's much easier. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a cross-sectional view of the fixing frame of this utility model.
[0016] Figure 3 This is a schematic diagram of the second electric slide rail, connecting block, and first electric push rod of this utility model.
[0017] Figure 4 This is a schematic diagram of the structure of the first fixing block and the second electric push rod of this utility model.
[0018] Figure 5 This is a schematic diagram of the unfolded form of this utility model.
[0019] The names and numbers of the components in the diagram are as follows: 1-Fixed frame, 2-First electric slide rail, 3-Connecting plate, 4-Placement plate, 5-Second electric slide rail, 6-Connecting block, 7-First electric push rod, 8-First fixed block, 9-Second electric push rod, 10-Second fixed block, 11-Rubber block, 12-Limiting block, 13-Soft pad, 14-Moving wheel, 15-Positioning plate. Detailed Implementation
[0020] The present invention will be further described below with reference to specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
[0021] A feeding structure for a glass UV film curing machine, such as Figures 1-5 As shown, the system includes a fixed frame 1, movable wheels 14, a first electric slide rail 2, a connecting plate 3, a placement plate 4, a second electric slide rail 5, a connecting block 6, a lifting assembly, a limiting block 12, a soft pad 13, and a positioning plate 15. Four movable wheels 14 are installed at the bottom of the fixed frame 1, evenly distributed around its circumference. A connecting plate 3 is fixedly connected to the right side of the fixed frame 1. Two first electric slide rails 2 are fixedly connected to the right side of the connecting plate 3. The same placement plate 4 is fixedly connected to the sliders of the two first electric slide rails 2. The placement plate 4 is located at the top of the fixed frame 1. Second electric slide rails 5 are fixedly connected to the front and rear sides of the top of the placement plate 4. Connecting blocks 6 are fixedly connected to the sliders of the second electric slide rails 5. Lifting assemblies are connected to the connecting blocks 6. Four limiting blocks 12 are fixedly connected to the four corners of the top of the placement plate 4. The sides of the four limiting blocks 12 furthest from the center of the fixed frame 1 are higher than the placement plate 4.
[0022] The top of the 12 is fixedly connected with a soft pad 13, and the front and rear sides of the connecting plate 3 are fixedly connected with positioning plates 15. The distance between the two positioning plates 15 is the same as the width of the conveyor belt of the glass UV film curing machine.
[0023] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the lifting assembly includes a first electric push rod 7, a first fixing block 8, a second electric push rod 9, a second fixing block 10, and a rubber block 11. The first electric push rod 7 is fixedly connected to each connecting block 6. The first fixing block 8 is fixedly connected to the push rod of the first electric push rod 7. The first electric push rod 7 can drive the first fixing block 8 to move up and down. The bottom of the first fixing block 8 is fixedly connected to the second electric push rod 9. The second fixing block 10 is fixedly connected to each second electric push rod 9. The second electric push rod 9 can drive the second fixing block 10 to move back and forth. The second fixing blocks 10 are all L-shaped, and the concave surfaces of the L-shaped blocks are all located on the side where the two second fixing blocks 10 are close to each other. The side where the two second fixing blocks 10 are close to each other is fixedly connected to the rubber block 11.
[0024] When glass needs to be placed in the glass UV film curing machine, it is first placed on the placement plate 4, with the four bottom corners of the glass positioned on top of the limiting blocks 12. The soft pads 13 prevent the limiting blocks 12 from scratching the glass, and the limiting blocks 12 prevent the glass from falling off the placement plate 4, improving the stability of this feeding structure. The feeding structure is then moved to the glass UV film curing machine by the moving wheels 14, so that the conveyor belt of the glass UV film curing machine is positioned between the two positioning plates 15. The positioning plates 15 prevent the feeding structure from shifting during feeding. Then, the slider of the first electric slide rail 2 drives the placement plate 4 to move upward along the connecting plate 3, and the first electric push rod 7 drives the first fixing block 8 to move upward, so that... The second fixing block 10 moves upward to support the glass, positioning it within the L-shaped concave surface of the second fixing block 10. Then, the second electric slide rail 5 moves the connecting block 6 closer to the positioning plate 15, positioning the glass directly above the conveyor belt of the glass UV film curing machine. Next, the first electric push rod 7 moves the second fixing block 10 downward towards the conveyor belt. The second electric push rod 9 moves the front and rear second fixing blocks 10 away from each other, causing the glass to fall from between the second fixing blocks 10 onto the conveyor belt of the glass UV film curing machine. This completes the glass loading process, eliminating the need for manual glass handling, improving loading efficiency, reducing worker safety hazards, and making glass loading easier. The rubber block 11 can...
[0025] Increase the friction between the glass and the second fixing block 10 to prevent the glass from slipping off the second fixing block 10. Then, reset the placement plate 4 and the second fixing block 10 through the second electric slide rail 5 and the first electric slide rail 2 to facilitate the next loading operation.
[0026] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.
Claims
1. A feeding structure for a glass UV film curing machine, comprising a fixed frame (1) and casters (14), wherein at least four casters (14) are mounted on the bottom of the fixed frame (1), characterized in that, It also includes a first electric slide rail (2), a connecting plate (3), a placement plate (4), a second electric slide rail (5), a connecting block (6), and a lifting assembly. The connecting plate (3) is connected to one side of the fixed frame (1), the first electric slide rail (2) is connected to the connecting plate (3), the placement plate (4) is connected to the slider of the first electric slide rail (2), the placement plate (4) is located on the top of the fixed frame (1), at least two second electric slide rails (5) are connected to the placement plate (4), the connecting block (6) is connected to the slider of each second electric slide rail (5), and the lifting assembly is connected to each connecting block (6).
2. The feeding structure of a glass UV film curing machine according to claim 1, characterized in that, The lifting assembly includes a first electric push rod (7), a first fixing block (8), a second electric push rod (9), and a second fixing block (10). The first electric push rod (7) is connected to the connecting block (6), the first fixing block (8) is connected to the push rod of the first electric push rod (7), the second electric push rod (9) is connected to the first fixing block (8), and the second fixing block (10) is connected to the second electric push rod (9).
3. The feeding structure of a glass UV film curing machine according to claim 2, characterized in that, The second fixing blocks (10) are all L-shaped, and the concave surfaces of the L-shaped blocks are located on the side of the two second fixing blocks (10) that are close to each other.
4. The feeding structure of a glass UV film curing machine according to claim 3, characterized in that, It also includes limit blocks (12), and four limit blocks (12) are connected to the top of the placement plate (4).
5. The feeding structure of a glass UV film curing machine according to claim 4, characterized in that, It also includes rubber blocks (11) and soft pads (13). The second fixing blocks (10) are connected to rubber blocks (11) on their adjacent sides, and soft pads (13) are connected to the limiting blocks (12).
6. The feeding structure of a glass UV film curing machine according to claim 5, characterized in that, It also includes a positioning plate (15), and the front and rear sides of the connecting plate (3) are connected with positioning plates (15).