Stacking equipment
By combining the design of fixed frame, guide rail, movable frame, drive mechanism and adsorption mechanism, the problems of cumbersome operation and uneven stacking of existing equipment are solved, realizing the automated and neat stacking of steel plates and improving work efficiency.
Patent Information
- Application Number
- CN202422499163.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-16
AI Technical Summary
Existing stacking equipment is cumbersome to operate, has large errors in the stacking position of steel plates, and poor uniformity, resulting in low overall work efficiency.
The design employs a combination of fixed frame, guide rail, movable frame, drive mechanism, adsorption mechanism and lifting mechanism. Through the cooperation of limiting space and adsorption mechanism, it realizes the automated stacking and neat stacking of steel plates.
It enables simple handling and neat stacking of steel plates, improves work efficiency, and reduces the need for manual adjustments.
Smart Images
Figure CN223547271U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial equipment technology, specifically to a stacking device. Background Technology
[0002] On industrial production lines, steel plates often need to be stacked together. While current stacking equipment can automatically stack steel plates, reducing the labor intensity of workers, the operation is cumbersome and the stacking position can have some errors, resulting in uneven stacking that requires subsequent adjustments, and the overall work efficiency remains low. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a stacking device that is simple to operate and produces neat stacks.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stacking device, comprising:
[0005] A fixed frame and a fixed base are provided. Fixed baffles are provided on the left and right sides of the fixed frame. A horizontal plate is fixedly installed at the bottom of the fixed baffle. A movable baffle is provided on the rear side of the fixed frame. Both the movable baffle and the fixed baffle are arranged longitudinally and are connected to the fixed frame. A limiting space is formed between all the movable baffles and all the fixed baffles. The limiting space is adapted to the steel plate. The fixed base is located on the outside of the fixed frame.
[0006] The guide rail is arranged laterally and is fixedly connected to both the fixing frame and the fixing base;
[0007] A movable frame, which is mounted on the guide rail and slidably connected to the guide rail;
[0008] A drive mechanism for controlling the sliding of the movable frame on the guide rail;
[0009] An adsorption mechanism is used to adsorb the steel plate;
[0010] A lifting mechanism is provided to control the lifting and lowering of the adsorption mechanism.
[0011] Furthermore, the lifting mechanism includes two power components, which are respectively disposed on both sides of the movable frame. Each power component includes a rotating shaft and a motor. The rotating shaft is arranged laterally and both ends are rotatably connected to the movable frame. The motor is used to control the rotation of the rotating shaft.
[0012] Lifting components are provided at both ends of the rotating shaft. The lifting components include an upper sprocket, a lower sprocket, and a chain. The upper sprocket is rotatably connected to the movable frame, the lower sprocket is fixedly installed on the rotating shaft, and the two ends of the chain are respectively engaged with the upper sprocket and the lower sprocket.
[0013] Furthermore, the adsorption mechanism includes a lifting plate, which is fixedly connected to all of the chains, and the electromagnet is fixedly installed at the bottom of the lifting plate.
[0014] Furthermore, it also includes a support base, which is disposed at the bottom of the limiting space and fixedly connected to the fixing frame. The top of the support base has two transverse slots.
[0015] Furthermore, the fixed baffle is detachably connected to the fixed frame.
[0016] Furthermore, a pin seat is provided below the fixed baffle, the pin seat is fixedly connected to the fixed frame, and a pin is provided on the horizontal plate, the pin passing through the horizontal plate and engaging with the pin seat.
[0017] Furthermore, it also includes a slide rod, which is arranged laterally and fixedly connected to the fixing frame. The length direction of the slide rod is perpendicular to the through direction of the slot, and the slide rod is slidably connected to both the movable baffle and the cross plate.
[0018] Furthermore, a pulley is provided at the bottom of the fixed baffle, the pulley being rotatably connected to the fixed baffle and in rolling contact with the fixed frame.
[0019] Furthermore, it also includes a pressing mechanism, which includes a pressing plate, a guide rod, and a hydraulic cylinder. The pressing plate is arranged laterally within the fixed frame, the guide rod passes through the fixed frame longitudinally and is slidably connected to the fixed frame, the guide rod is fixedly connected to the pressing plate, and the hydraulic cylinder is used to control the up and down movement of the pressing plate.
[0020] The beneficial effects of this utility model are as follows: This utility model provides a stacking device in which the lifting component and the adsorption mechanism work together to lift steel plates. When the drive mechanism is activated, the movable frame enters the fixed frame, the adsorption mechanism releases the steel plate, and the steel plate falls into the limiting space. This process is repeated to stack the steel plates, making the operation simple. Furthermore, due to the existence of the limiting space, the steel plates are stacked neatly. Attached Figure Description
[0021] Figure 1 This is a front view structural diagram of the present utility model;
[0022] Figure 2This is a side view of the structure of this utility model;
[0023] Figure 3 This is a three-dimensional structural diagram of the present invention from a first-view perspective;
[0024] Figure 4 for Figure 3 Enlarged structural diagram of section A in the middle;
[0025] Figure 5 This is a three-dimensional structural diagram of the present invention from a second perspective.
[0026] Reference numerals: 10-Fixed frame, 11-Fixed baffle, 12-Modible baffle, 13-Support seat, 14-Pin seat, 15-Pin, 16-Slide rod, 17-Pulley, 18-Horizontal plate, 20-Fixed seat, 30-Guide rail, 40-Modible frame, 50-Adsorption mechanism, 51-Lifting plate, 52-Electromagnet, 60-Lifting mechanism, 61-Power component, 611-Rotating shaft, 612-Motor, 62-Lifting component, 621-Upper sprocket, 622-Lower sprocket, 623-Chain, 70-Pressing mechanism, 71-Pressing plate, 72-Guide rod, 73-Hydraulic cylinder. Detailed Implementation
[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] In this application, unless otherwise expressly specified and limited, the terms "connection" and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] In the description of this application, it should be understood that the terms "longitudinal", "horizontal", "level", "top", "bottom", "upper", "lower", "inner" and "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0030] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly defined.
[0031] like Figures 1-5 As shown, this utility model provides a stacking device, including a control cabinet, a fixed frame 10, a fixed base 20, a guide rail 30, a movable frame 40, a drive mechanism, an adsorption mechanism 50, and a lifting mechanism 60.
[0032] Fixed baffles 11 are respectively provided on the left and right sides of the fixed frame 10, and a horizontal plate 18 is fixedly installed at the bottom of the fixed baffles 11. A movable baffle 12 is provided on the rear side of the fixed frame 10. Both the movable baffle 12 and the fixed baffles 11 are arranged longitudinally and are connected to the fixed frame 10. A limiting space is formed between all the movable baffles 12 and all the fixed baffles 11. The limiting space is adapted to the steel plate, and the front side of the limiting space is open. The fixed seat 20 is provided on the outside of the fixed frame 10.
[0033] The guide rail 30 is arranged horizontally and is fixedly connected to both the fixing frame 10 and the fixing base 20.
[0034] The movable frame 40 is mounted on the guide rail 30 and is slidably connected to the guide rail 30.
[0035] The drive mechanism is used to control the sliding of the movable frame 40 on the guide rail 30. The drive mechanism is existing technology and can be a lead screw structure or driven by an electric push rod, as long as it can control the movement of the movable frame 40 on the guide rail 30. The specific structure will not be described in detail here.
[0036] The adsorption mechanism 50 is used to adsorb steel plates.
[0037] The lifting mechanism 60 is used to control the lifting of the adsorption mechanism 50.
[0038] In the initial state, the staff placed the steel plate on the fixed seat 20 by rotating the equipment or moving it manually.
[0039] The specific working process of this equipment is as follows: First, the lifting mechanism 60 controls the adsorption mechanism 50 to descend, and the adsorption mechanism 50 starts to adsorb the steel plate. Then, the lifting mechanism 60 controls the adsorption mechanism 50 to rise and reset. Next, the drive mechanism controls the movable frame 40 to slide on the guide rail 30, and the movable frame 40 will approach the fixed frame 10 until the adsorption mechanism 50 enters the limiting space. Then, the lifting mechanism 60 controls the adsorption mechanism 50 to slowly descend a certain distance, and the adsorption mechanism 50 releases the steel plate, which will fall into the limiting space.
[0040] By repeating this process, multiple steel plates can be stacked, making the operation simple. Furthermore, the existence of a limiting space between all the movable baffles 12 and all the fixed baffles 11 serves to position the steel plates, ensuring that they are stacked neatly.
[0041] In one embodiment, the lifting mechanism 60 includes two power components 61, which are respectively disposed on both sides of the movable frame 40. Each power component 61 includes a rotating shaft 611 and a motor 612. The rotating shaft 611 is arranged laterally and its two ends are rotatably connected to the movable frame 40. The motor 612 is fixedly mounted on the movable frame 40 and electrically connected to the control cabinet; the motor 612 is used to control the rotation of the rotating shaft 611.
[0042] Lifting components 62 are respectively provided at both ends of the rotating shaft 611. The lifting components 62 include an upper sprocket 621, a lower sprocket 622, and a chain 63. The upper sprocket 621 is rotatably connected to the movable frame 40. The lower sprocket 622 is fixedly installed on the rotating shaft 611. The two ends of the chain 63 are engaged with the upper sprocket 621 and the lower sprocket 622 respectively.
[0043] In this embodiment, the adsorption mechanism 50 includes a lifting plate 51, which is fixedly connected to all the chains 63. An electromagnet 52 is fixedly installed at the bottom of the lifting plate 51 and electrically connected to the control cabinet.
[0044] When the lifting mechanism 60 is working, the control cabinet controls the motor 612 to start, and the motor 612 will drive the rotating shaft 611 and the lower sprocket 622 to rotate. Under the action of the upper sprocket 621, the chain 63 will start to rotate, thereby driving the lifting plate 51 to move up and down.
[0045] When the control cabinet powers on the electromagnet 52, the electromagnet 52 will attract the steel plate, thereby moving the steel plate together.
[0046] When the adsorption mechanism 50 enters the limiting space, the control cabinet cuts off the power to the electromagnet 52, and the steel plate falls into the limiting space for stacking.
[0047] In one embodiment, the device further includes a support base 13, which is disposed at the bottom of the limiting space and fixedly connected to the fixing frame 10. The top of the support base 13 has two slots that extend laterally through it.
[0048] In this embodiment, the fixed baffle 11 and the fixed frame 10 are detachably connected.
[0049] In this embodiment, a pin seat 14 is provided below the fixed baffle 11. The pin seat 14 is fixedly connected to the fixed frame 10. A pin 15 is provided on the horizontal plate 18. The pin 15 passes through the horizontal plate 18 and engages with the pin seat 14.
[0050] In this embodiment, a slide bar 16 is also included. The slide bar 16 is arranged in a horizontal direction and is fixedly connected to the fixing frame 10. The length direction of the slide bar 16 is perpendicular to the through direction of the slot. The slide bar 16 is slidably connected to the movable baffle 12 and the horizontal plate 18.
[0051] After multiple steel plates are stacked, the worker pulls out pin 15 and moves fixed baffle 11 and movable baffle 12 outward to expose the stacked steel plates. Then, the worker starts a forklift, inserts the two forks into the two slots and moves them upward to lift the stacked steel plates for easy transport.
[0052] After the stacked steel plates are transported away, all components can be repositioned.
[0053] In one embodiment, a pulley 17 is also provided at the bottom of the fixed baffle 11. The pulley 17 is rotatably connected to the fixed baffle 11 and rolls in contact with the fixed frame 10.
[0054] The design of pulley 17 makes it easy for workers to move the fixed baffle 11 and reduces resistance.
[0055] In one embodiment, a pressing mechanism 70 is further included, comprising a pressing plate 71, a guide rod 72, and a hydraulic cylinder 73. The pressing plate 71 is laterally disposed within the fixed frame 10. The guide rod 72 passes longitudinally through the fixed frame 10 and is slidably connected to the fixed frame 10, and is fixedly connected to the pressing plate 71. The hydraulic cylinder 73 is longitudinally disposed and electrically connected to the control cabinet, the cylinder body of the hydraulic cylinder 73 is fixedly connected to the fixed frame 10, and the piston rod of the hydraulic cylinder 73 is fixedly connected to the pressing plate 71. The hydraulic cylinder 73 is used to control the up-and-down movement of the pressing plate 71.
[0056] Initially, the hydraulic cylinder 73 is in the retracted state. When the control cabinet de-energizes the electromagnet 52, the steel plate will fall into the limit space. At this time, the control cabinet controls the hydraulic cylinder 73 to extend, and the pressing plate 71 will press the steel plate, so that multiple steel plates are stacked more compactly. Then the control cabinet controls the hydraulic cylinder 73 to extend and retract, and the pressing plate 71 will reset.
[0057] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model.
[0058] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A stacking device, characterized in that: include: A fixed frame and a fixed base are provided. Fixed baffles are provided on the left and right sides of the fixed frame. A horizontal plate is fixedly installed at the bottom of the fixed baffle. A movable baffle is provided on the rear side of the fixed frame. Both the movable baffle and the fixed baffle are arranged longitudinally and are connected to the fixed frame. A limiting space is formed between all the movable baffles and all the fixed baffles. The limiting space is adapted to the steel plate. The fixed base is located on the outside of the fixed frame. The guide rail is arranged laterally and is fixedly connected to both the fixing frame and the fixing base; A movable frame, which is mounted on the guide rail and slidably connected to the guide rail; A drive mechanism for controlling the sliding of the movable frame on the guide rail; Adsorption mechanism, the adsorption mechanism being used to adsorb the steel plate; A lifting mechanism is provided to control the lifting and lowering of the adsorption mechanism.
2. The stacking device according to claim 1, characterized in that: The lifting mechanism includes two power components, which are respectively arranged on both sides of the movable frame. Each power component includes a rotating shaft and a motor. The rotating shaft is arranged laterally and both ends are rotatably connected to the movable frame. The motor is used to control the rotation of the rotating shaft. Lifting components are provided at both ends of the rotating shaft. The lifting components include an upper sprocket, a lower sprocket, and a chain. The upper sprocket is rotatably connected to the movable frame, the lower sprocket is fixedly installed on the rotating shaft, and the two ends of the chain are respectively engaged with the upper sprocket and the lower sprocket.
3. A stacking device according to claim 2, characterized in that: The adsorption mechanism includes a lifting plate and an electromagnet. The lifting plate is fixedly connected to all of the chains, and the electromagnet is fixedly installed at the bottom of the lifting plate.
4. A stacking device according to claim 1, characterized in that: It also includes a support base, which is disposed at the bottom of the limiting space and fixedly connected to the fixing frame. The top of the support base has two slots that extend horizontally through it.
5. A stacking device according to claim 4, characterized in that: The fixed baffle is detachably connected to the fixed frame.
6. A stacking device according to claim 5, characterized in that: A pin seat is provided below the fixed baffle, and the pin seat is fixedly connected to the fixed frame. A pin is provided on the horizontal plate, and the pin passes through the horizontal plate and engages with the pin seat.
7. A stacking device according to claim 6, characterized in that: It also includes a slide rod, which is arranged laterally and fixedly connected to the fixing frame. The length direction of the slide rod is perpendicular to the through direction of the slot. The slide rod is slidably connected to both the movable baffle and the cross plate.
8. A stacking device according to claim 7, characterized in that: The bottom of the fixed baffle is also provided with a pulley, which is rotatably connected to the fixed baffle and rolls in contact with the fixed frame.
9. A stacking device according to claim 1, characterized in that: It also includes a pressing mechanism, which includes a pressing plate, a guide rod, and a hydraulic cylinder. The pressing plate is arranged laterally within the fixed frame. The guide rod passes through the fixed frame longitudinally and is slidably connected to the fixed frame. The guide rod is fixedly connected to the pressing plate. The hydraulic cylinder is used to control the up and down movement of the pressing plate.