Foam material quantitative unwinding lifting frame

By introducing a quantitative mechanism and an electronic control system into the feeding rack, the problem of inconsistent feeding lengths was solved, realizing automated quantitative unwinding of foam materials and improving production efficiency and operational accuracy.

CN223547363UActive Publication Date: 2025-11-14KUNSHAN ZHONGJIU MASCH CO LTD
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Patent Information

Application Number
CN202423093967.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-14
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing feeding rack cannot guarantee that the length of the material is consistent each time it is fed, so manual control is required.

Method used

A quantitative mechanism is adopted, including a drive motor, a reciprocating lead screw, a sliding block, and a blade. The rotation speed of the drive motor and the movement speed of the sliding block are controlled by an electronic control mechanism. The spacing of the foam material rollers is adjusted by positioning bolts and stop bars to ensure that the feeding length is consistent each time.

Benefits of technology

It enables precise control of the length of each feeding, improves the automation and consistency of operation, and reduces the need for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of discharging frames, and particularly discloses a foam material quantitative unwinding lifting frame which comprises a discharging mechanism, supporting frames are arranged at the two side ends of the discharging mechanism, a supporting roller is connected between the two supporting frames, a quantitative mechanism is arranged below the supporting roller, and the quantitative mechanism is connected with the discharging mechanism. The quantitative mechanism comprises a driving motor, a reciprocating lead screw and a sliding block, a material penetrating pipe is arranged at the position, located in front of the discharging mechanism, of one end of the quantitative mechanism, a blade is installed on the side, close to the sliding block, of the material penetrating pipe, springs are connected to the two side ends of the blade, and a blade support is arranged below the springs. The electric control mechanism is used for controlling the overall rotating speed of the driving motor, the moving speed of the sliding block is changed, the time that the sliding block integrally moves to the end position of the impact blade is controlled, and therefore it can be guaranteed that the length of each time of discharging is consistent.
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Description

Technical Field

[0001] This utility model relates to the field of material unloading racks, specifically a quantitative unloading and lifting rack for foam materials. Background Technology

[0002] Foam is a material made by foaming plastic particles. Foam is categorized into PU foam, antistatic foam, and conductive foam. Foam possesses a range of characteristics including elasticity, light weight, rapid pressure-sensitive fixing, ease of use, flexibility, ultra-thinness, and reliable performance. Typically, foam materials are wound and unwound on a feeding rack. Feeding racks are widely used auxiliary tools in production and warehousing, primarily for supporting and storing raw materials and finished products to improve production and work efficiency. Feeding racks are designed to facilitate operation and improve efficiency by placing raw materials or finished products on specific shelves for easy access and storage.

[0003] However, the current feeding racks rely heavily on manual control by operators to ensure that the length of each feeding is consistent. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a foam material quantitative unwinding frame, which solves the problems mentioned in the background.

[0005] This utility model provides the following technical solution: a foam material quantitative unwinding frame, including a feeding mechanism, with support frames provided at both ends of the feeding mechanism, a support roller connected between the two support frames, and a quantitative mechanism provided below the support roller. The quantitative mechanism includes a drive motor, a reciprocating screw, and a sliding block. One end of the quantitative mechanism is provided with a material threading tube in front of the feeding mechanism. A blade is installed on the material threading tube near the sliding block. Springs are connected to both ends of the blade, and a blade support is provided below the springs.

[0006] As a further embodiment of this utility model: a stop bar is provided above the support roller between the two support frames, an adjustment groove is provided on the upper surface of the support frame, and a positioning bolt is installed at the end of the stop bar inside the adjustment groove.

[0007] As a further improvement of this utility model: an electrical control mechanism is installed on one side of the feeding mechanism, and a foam material roller is provided above the support roller.

[0008] As a further embodiment of this utility model: the sliding block is meshed and rotatably connected to the reciprocating lead screw, and the drive motor is fixedly connected to the reciprocating lead screw.

[0009] As a further embodiment of this utility model: the blade is fixedly connected to the blade support by the spring, and the blade is movably connected to the feed tube.

[0010] As a further improvement of this utility model, the stop bar is movably connected to the adjustment groove.

[0011] As a further improvement of this utility model, the quantitative mechanism is fixedly connected to the support frame.

[0012] As a further improvement of this utility model, the electronic control mechanism is electrically connected to the drive motor.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] By controlling the rotation speed of the drive motor using an electronic control mechanism, the moving speed of the sliding block can be changed. This controls the time it takes for the sliding block to move to the end of the impact blade, thus ensuring that the length of material fed each time is consistent.

[0015] After placing the foam material roller entirely above the support roller, the torque applied to the positioning bolt is controlled to adjust the movement of the stop bar inside the adjustment groove, reducing the distance between the stop bar and the foam material roller. This allows for the placement of foam material rollers of different diameters. Attached Figure Description

[0016] Figure 1 A schematic diagram of a foam material quantitative unwinding lifting frame;

[0017] Figure 2 An enlarged schematic diagram of the support frame in a quantitative unwinding frame for foam materials;

[0018] Figure 3 A schematic diagram of the metering mechanism in a foam material metering unwinding frame;

[0019] Figure 4 A side view of the unloading mechanism in a foam material quantitative unwinding frame;

[0020] Figure 5 This is a front view of the feeding mechanism in a foam material quantitative unwinding frame.

[0021] In the diagram: 1. Feeding mechanism; 2. Support frame; 3. Stop bar; 4. Support roller; 5. Foam material roller; 6. Measuring mechanism; 7. Electrical control mechanism; 8. Feeding tube; 201. Adjustment groove; 202. Positioning bolt; 601. Drive motor; 602. Reciprocating screw; 603. Sliding block; 604. Blade holder; 605. Spring; 801. Blade. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown, this embodiment provides a foam material quantitative unwinding frame, including a feeding mechanism 1. Support frames 2 are provided at both ends of the feeding mechanism 1. A support roller 4 is connected between the two support frames 2. A quantitative mechanism 6 is provided below the support roller 4. The quantitative mechanism 6 is fixedly connected to the support frames 2. The quantitative mechanism 6 includes a drive motor 601, a reciprocating screw 602, and a sliding block 603. The drive motor 601 is fixedly connected to the reciprocating screw 602, and the sliding block 603 is meshed and rotatably connected to the reciprocating screw 602. A material threading tube 8 is provided at one end of the quantitative mechanism 6 in front of the feeding mechanism 1. A blade 801 is installed on the side of the material threading tube 8 near the sliding block 603. The blade 801 is movably connected to the material threading tube 8. Springs 605 are connected to both ends of the blade 801. A blade support 604 is provided below the springs 605, and the blade 801 is fixedly connected to the blade support 604 via the springs 605.

[0024] like Figure 2-3 As shown, in this embodiment, a stop bar 3 is provided above the support roller 4 between the two support frames 2. An adjustment groove 201 is provided on the upper surface of the support frame 2. The stop bar 3 is movably connected to the adjustment groove 201. A positioning bolt 202 is installed at the end of the stop bar 3 inside the adjustment groove 201. An electrical control mechanism 7 is installed on one side of the feeding mechanism 1. The electrical control mechanism 7 is electrically connected to the drive motor 601. A foam material roller 5 is provided above the support roller 4.

[0025] The working principle of this utility model is as follows: During use, after placing the foam roller 5 entirely above the support roller 4, the torque applied to the positioning bolt 202 is controlled to adjust the movement of the stop rod 3 within the adjusting groove 201. After reducing the distance between the stop rod 3 and the foam roller 5 for limiting, one end of the foam roller 5 is pulled out, passes under the stop rod 3, and then enters the material feeding tube 8. After extending the end of the foam roller 5 into the operating mechanism, the length of the foam roller 5 is determined according to requirements. Because the speed of winding the foam roller 5 is consistent, the sliding block 603 is recorded as being outside the reciprocating screw 602. The time required for one round trip on the side ensures that the feeding length of the foam roller 5 is consistent. When it is necessary to adjust the feeding length, the rotation efficiency of the drive motor 601 is controlled by the electronic control mechanism 7, which changes the moving speed of the sliding block 603. The sliding block 603 moves to the end position of the impact blade 801, moving the blade 801 into the material tube 8. At the same time, the spring 605 at the other end of the blade 801 is stretched, and the blade 801 cuts the foam roller 5 passing through the material tube 8. When the sliding block 603 returns to its original position, the spring 605 pulls the blade 801 outward to return to its original position.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A foam material quantitative unwinding frame, comprising an unwinding mechanism (1), characterized in that, The feeding mechanism (1) is provided with support frames (2) on both sides, and a support roller (4) is connected between the two support frames (2). A metering mechanism (6) is provided below the support roller (4). The metering mechanism (6) includes a drive motor (601), a reciprocating screw (602), and a sliding block (603). One end of the metering mechanism (6) is provided with a material threading tube (8) in front of the feeding mechanism (1). A blade (801) is installed on the side of the material threading tube (8) near the sliding block (603). A spring (605) is connected to both sides of the blade (801). A blade support (604) is provided below the spring (605).

2. The foam material quantitative unwinding frame according to claim 1, characterized in that, A stop bar (3) is provided above the support roller (4) between the two support frames (2). An adjustment groove (201) is provided on the upper surface of the support frame (2). A positioning bolt (202) is installed at the end of the stop bar (3) inside the adjustment groove (201).

3. The foam material quantitative unwinding frame according to claim 1, characterized in that, An electrical control mechanism (7) is installed on one side of the feeding mechanism (1), and a foam material roller (5) is provided above the support roller (4).

4. The foam material quantitative unwinding frame according to claim 1, characterized in that, The sliding block (603) is meshed and rotatably connected to the reciprocating lead screw (602), and the drive motor (601) is fixedly connected to the reciprocating lead screw (602).

5. The foam material quantitative unwinding frame according to claim 1, characterized in that, The blade (801) is fixedly connected to the blade holder (604) via the spring (605), and the blade (801) is movably connected to the feed tube (8).

6. The foam material quantitative unwinding frame according to claim 2, characterized in that, The stop bar (3) is movably connected to the adjustment slide (201).

7. The foam material quantitative unwinding frame according to claim 1, characterized in that, The quantitative mechanism (6) is fixedly connected to the support frame (2).

8. The foam material quantitative unwinding frame according to claim 3, characterized in that, The electronic control mechanism (7) is electrically connected to the drive motor (601).