Winding mechanism of winding machine
By introducing an automatic adjustment system of telescopic cylinders and drive motors into the winding machine, the tension adjustment problem of the winding mechanism during cable replacement is solved, improving the neatness of winding and production efficiency, and extending the service life of the guiding device.
Patent Information
- Application Number
- CN202423282271.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing winding mechanism requires manual tension adjustment when changing to different cables, resulting in low production efficiency and unstable winding quality. Furthermore, wear on the guide device leads to a decrease in guiding accuracy, affecting the neatness of the winding.
The fixed disc and slider groove structure driven by a telescopic cylinder, together with the drive motor and transmission components, can automatically adjust the cable tension and improve the neatness of the winding through the guide device.
It achieves automatic adjustment of cable tension, improves the neatness of winding and production efficiency, reduces manual adjustment time, and extends the service life of the guide device.
Smart Images

Figure CN223547474U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of winding machines, and in particular to a winding mechanism for a winding machine. Background Technology
[0002] In many industrial fields such as electronics, electrical engineering, and motor manufacturing, winding machines are key equipment for producing various types of coils. Their performance directly affects the quality of products and production efficiency. The winding mechanism, as the core component of the winding machine, has extremely high requirements for the adjustment of cable tension and the accuracy of guidance. This is related to whether the winding is neat, which in turn affects the performance and stability of the final product.
[0003] Most existing winding mechanisms of winding machines adopt relatively simple tension control methods, such as relying on mechanical friction or spring force to adjust cable tension. However, the required tension varies when dealing with different types and specifications of cables. Therefore, when changing to wind different cables, operators need to spend a lot of time and effort to manually adjust the tension control device. This not only reduces production efficiency but also easily leads to winding quality problems due to improper adjustment. Secondly, during the winding process, due to the high speed of the cable movement, even slight deviations in the guide device may cause the cable to shift its position on the winding frame, thus affecting the neatness of the winding. Moreover, after long-term use, the guiding accuracy of some guide devices will further decrease due to wear and other reasons. To solve the above problems, we propose a winding mechanism for winding machines. Utility Model Content
[0004] The main purpose of this utility model is to provide a winding mechanism for a winding machine, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A winding mechanism for a winding machine includes a base plate and a cable. An mounting plate is fixedly connected to the upper end of the base plate. A take-up reel is provided at the front end of the mounting plate. A plurality of winding posts are fixedly connected to the front end of the take-up reel. One end of the cable is wound around the outside of the plurality of winding posts. A tightening assembly is provided at the front end of the base plate. The tightening assembly includes a plurality of movable rollers. A plurality of fixed rollers are rotatably connected to the front end of the base plate. The other end of the cable is wound in an S-shape between the movable rollers and the fixed rollers.
[0007] Preferably, the tightening assembly further includes a telescopic cylinder, the output end of which is fixedly connected to a fixed plate, and two connecting plates are fixedly connected to one side of the fixed plate. A second mounting bracket and a first mounting bracket are fixedly connected to one side of the two connecting plates. The first mounting bracket is located at one end near the mounting plate, and a plurality of movable rollers are rotatably connected between the first mounting bracket and the second mounting bracket.
[0008] Preferably, two sliders are fixedly connected to one end of the first mounting bracket near the mounting plate, and the front end of the mounting plate is provided with a groove corresponding to the two sliders, and the sliders are slidably connected to the front end of the mounting plate through the groove.
[0009] Preferably, a drive motor is provided at the rear end of the mounting plate, a second mounting base is fixedly connected to the outside of the drive motor, the second mounting base is fixedly installed at the rear end of the mounting plate, the output end of the drive motor is fixedly connected to the take-up reel, and a transmission component is provided on the outside of the output end of the drive motor.
[0010] Preferably, a conveyor roller is rotatably connected to the front end of the base plate, a wire reel is fixedly connected to the outer side of the conveyor roller, and the middle part of the cable is located inside the wire reel.
[0011] Preferably, the transmission assembly includes a drive wheel, which is fixedly connected to the outside of the output end of the drive motor. A belt is sleeved on the outside of the drive wheel. A driven wheel is fixedly connected to the outside of the transmission roller. The driven wheel is located at the rear end of the mounting plate. The drive wheel is connected to the driven wheel via a belt.
[0012] Preferably, a first mounting seat is fixedly mounted on the front end of the mounting plate, and the telescopic cylinder is fixedly mounted on the front end of the mounting plate through the first mounting seat.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The winding mechanism of this winding machine drives the fixed plate to extend and retract through the output end of the telescopic cylinder. At this time, the movement of the fixed plate will drive the two connecting plates to move. Through the cooperation of the slider and the slide groove, the first mounting frame and the second mounting frame can drive multiple moving rollers to move. Thus, the tension of the cable can be adjusted to the most suitable tension according to the needs of the cable.
[0015] The winding mechanism of this winding machine drives the take-up reel to rotate via the output of the drive motor. The rotation of the take-up reel enables multiple winding posts at the front end of the reel to wind and wind the cable. Simultaneously with the start of the drive motor, the output of the drive motor also drives the drive wheel to rotate. With the help of the belt, the driven wheel can easily drive the conveyor roller to rotate. Furthermore, with the guidance of the wire reel, the neatness of the cable during winding and winding can be further improved. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the winding mechanism of a winding machine according to the present invention. Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the overall structure of the winding mechanism of a winding machine according to the present invention. Figure 2 ;
[0018] Figure 3 This is a cross-sectional view of the overall structure of the winding mechanism of a winding machine according to this utility model;
[0019] Figure 4 This is a partially exploded structural diagram of the winding mechanism of a winding machine according to the present invention;
[0020] Figure 5 This is an enlarged structural diagram of point A of the winding mechanism of a winding machine according to this utility model.
[0021] In the diagram: 1. Base plate; 2. Mounting plate; 3. Take-up reel; 4. Winding post; 5. Cable; 6. Conveyor roller; 7. Wire reel; 8. Fixed roller; 9. Tightening assembly; 91. Telescopic cylinder; 92. Fixed plate; 93. Connecting plate; 94. First mounting bracket; 95. Second mounting bracket; 96. Slider; 97. Slide groove; 98. Moving roller; 10. First mounting seat; 11. Drive motor; 12. Second mounting seat; 13. Drive wheel; 14. Belt; 15. Driven wheel. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figure 1-5 As shown, a winding mechanism of a winding machine includes a base plate 1 and a cable 5. A mounting plate 2 is fixedly connected to the upper end of the base plate 1. A take-up reel 3 is provided at the front end of the mounting plate 2. A plurality of winding posts 4 are fixedly connected to the front end of the take-up reel 3. One end of the cable 5 is wound around the outside of the plurality of winding posts 4. A tightening component 9 is provided at the front end of the base plate 1. The tightening component 9 includes a plurality of movable rollers 98. A plurality of fixed rollers 8 are rotatably connected to the front end of the base plate 1. The other end of the cable 5 is wound in an S-shape between the movable rollers 98 and the fixed rollers 8.
[0024] In this embodiment, the tightening component 9 also includes a telescopic cylinder 91. The output end of the telescopic cylinder 91 is fixedly connected to a fixed plate 92. Two connecting plates 93 are fixedly connected to one side of the fixed plate 92. A second mounting bracket 95 and a first mounting bracket 94 are fixedly connected to one side of the two connecting plates 93. The first mounting bracket 94 is located at one end near the mounting plate 2. Multiple moving rollers 98 are rotatably connected between the first mounting bracket 94 and the second mounting bracket 95. Two sliders 96 are fixedly connected to one end of the first mounting bracket 94 near the mounting plate 2. The front end of the mounting plate 2 is provided with a groove 97 corresponding to the two sliders 96. The sliders 96 are slidably connected to the front end of the mounting plate 2 through the groove 97.
[0025] Specifically, firstly, one end of the cable 5 to be wound and collected is fixedly connected to multiple winding posts 4. Then, the other end of the cable 5 is wound in an S-shape between multiple moving rollers 98 and fixed rollers 8. At this time, the telescopic cylinder 91 is activated. The output end of the telescopic cylinder 91 will drive the fixed plate 92 to extend and retract. At this time, the movement of the fixed plate 92 will drive the two connecting plates 93 to move. With the cooperation of the slider 96 and the slide groove 97, the first mounting frame 94 and the second mounting frame 95 can drive the multiple moving rollers 98 to move. Then, according to the needs of the cable 5, the tension of the cable 5 can be adjusted to the most suitable level.
[0026] In this embodiment, a drive motor 11 is provided at the rear end of the mounting plate 2, and a second mounting base 12 is fixedly connected to the outside of the drive motor 11. The second mounting base 12 is fixedly installed at the rear end of the mounting plate 2. The output end of the drive motor 11 is fixedly connected to the take-up reel 3, and a transmission component is provided on the outside of the output end of the drive motor 11.
[0027] Specifically, by starting the drive motor 11, the output end of the drive motor 11 will drive the take-up reel 3 to rotate. The rotation of the take-up reel 3 will enable the multiple winding posts 4 at the front end of the take-up reel 3 to wind and take up the cable 5.
[0028] In this embodiment, a conveyor roller 6 is rotatably connected to the front end of the base plate 1, a wire reel 7 is fixedly connected to the outer side of the conveyor roller 6, the middle part of the cable 5 is located inside the wire reel 7, the transmission assembly includes a drive wheel 13, the drive wheel 13 is fixedly connected to the outer side of the output end of the drive motor 11, a belt 14 is sleeved on the outer side of the drive wheel 13, a driven wheel 15 is fixedly connected to the outer side of the conveyor roller 6, the driven wheel 15 is located at the rear end of the mounting plate 2, and the drive wheel 13 is connected to the driven wheel 15 through the belt 14.
[0029] Specifically, when the drive motor 11 starts, the output end of the drive motor 11 will also drive the drive wheel 13 to rotate. At this time, with the cooperation of the belt 14, the driven wheel 15 can easily drive the conveyor roller 6 to rotate. With the guidance of the wire guide disc 7, the neatness of the cable 5 during winding and coiling can be further improved.
[0030] In this embodiment, a first mounting base 10 is fixedly mounted on the front end of the mounting plate 2, and the telescopic cylinder 91 is fixedly mounted on the front end of the mounting plate 2 through the first mounting base 10.
[0031] Specifically, the design of the first mounting base 10 can improve the stability of the telescopic cylinder 91 during operation.
[0032] It should be noted that this utility model is a winding mechanism for a winding machine. The user fixes one end of the cable 5 to be wound and collected to multiple winding posts 4, and then winds the other end of the cable 5 in an S-shape between multiple moving rollers 98 and fixed rollers 8. At this time, the telescopic cylinder 91 is activated, and the output end of the telescopic cylinder 91 drives the fixed plate 92 to extend and retract. The movement of the fixed plate 92 will drive the two connecting plates 93 to move. With the cooperation of the slider 96 and the slide groove 97, the first mounting frame 94 and the second mounting frame 95 can drive the multiple moving rollers 98 to move, thereby adjusting the winding mechanism according to the needs of the cable 5. Yes, the tension of the cable 5 can be adjusted to the most suitable level. When the drive motor 11 is started, the output of the drive motor 11 will drive the take-up reel 3 to rotate. The rotation of the take-up reel 3 will cause the multiple winding posts 4 at the front end of the take-up reel 3 to wind and wind the cable 5. At the same time as the drive motor 11 is started, the output of the drive motor 11 will also drive the drive wheel 13 to rotate. At this time, with the cooperation of the belt 14, the driven wheel 15 can easily drive the conveyor roller 6 to rotate. With the guidance of the wire guide 7, the neatness of the cable 5 during winding and winding can be further improved, which is quite practical.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A winding mechanism for a winding machine, comprising a base plate (1) and a cable (5), characterized in that: The upper end of the base plate (1) is fixedly connected to the mounting plate (2), and the front end of the mounting plate (2) is provided with a take-up reel (3). The front end of the take-up reel (3) is fixedly connected to a plurality of winding posts (4). One end of the cable (5) is wound around the outside of the plurality of winding posts (4). The front end of the base plate (1) is provided with a tightening component (9). The tightening component (9) includes a plurality of moving rollers (98). The front end of the base plate (1) is rotatably connected to a plurality of fixed rollers (8). The other end of the cable (5) is wound in an S-shape between the moving rollers (98) and the fixed rollers (8).
2. The winding mechanism of a winding machine according to claim 1, characterized in that: The tightening assembly (9) also includes a telescopic cylinder (91), the output end of which is fixedly connected to a fixed plate (92). Two connecting plates (93) are fixedly connected to one side of the fixed plate (92). A second mounting bracket (95) and a first mounting bracket (94) are fixedly connected to one side of the two connecting plates (93). The first mounting bracket (94) is located at one end near the mounting plate (2). A plurality of moving rollers (98) are rotatably connected between the first mounting bracket (94) and the second mounting bracket (95).
3. The winding mechanism of a winding machine according to claim 2, characterized in that: The first mounting bracket (94) has two sliders (96) fixedly connected to one end near the mounting plate (2). The front end of the mounting plate (2) has a groove (97) corresponding to the two sliders (96). The sliders (96) are slidably connected to the front end of the mounting plate (2) through the groove (97).
4. The winding mechanism of a winding machine according to claim 1, characterized in that: The rear end of the mounting plate (2) is provided with a drive motor (11), and the outer side of the drive motor (11) is fixedly connected with a second mounting base (12). The second mounting base (12) is fixedly installed at the rear end of the mounting plate (2). The output end of the drive motor (11) is fixedly connected with the take-up reel (3), and a transmission component is provided on the outer side of the output end of the drive motor (11).
5. The winding mechanism of a winding machine according to claim 4, characterized in that: The front end of the base plate (1) is rotatably connected to a conveyor roller (6), and a wire reel (7) is fixedly connected to the outside of the conveyor roller (6). The middle part of the cable (5) is located inside the wire reel (7).
6. The winding mechanism of a winding machine according to claim 5, characterized in that: The transmission assembly includes a drive wheel (13), which is fixedly connected to the outside of the output end of the drive motor (11). A belt (14) is sleeved on the outside of the drive wheel (13). A driven wheel (15) is fixedly connected to the outside of the transmission roller (6). The driven wheel (15) is located at the rear end of the mounting plate (2). The drive wheel (13) is connected to the driven wheel (15) via the belt (14).
7. The winding mechanism of a winding machine according to claim 2, characterized in that: The front end of the mounting plate (2) is fixedly mounted with a first mounting seat (10), and the telescopic cylinder (91) is fixedly mounted on the front end of the mounting plate (2) through the first mounting seat (10).