Glass fiber chopped strand cutting and positioning device

By designing a glass fiber chopped strand cutting and positioning device, and utilizing an idler wheel bracket and a synchronous wheel system, precise positioning and stable cutting of glass fibers were achieved, solving the problem of inflexible adjustment in traditional equipment and improving cutting accuracy and production efficiency.

CN223547918UActive Publication Date: 2025-11-14JIANGSU SANMAO ENVIRONMENTAL PROTECTION FILTRATION MATERIALS CO LTD
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Patent Information

Application Number
CN202423042181.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing glass fiber chopped strand cutting equipment is not flexible enough, resulting in low production efficiency, difficulty in guaranteeing cutting accuracy, and potential safety hazards.

Method used

A glass fiber chopped strand cutting and positioning device was designed. Through the combination of idler wheel support, synchronous wheel and cutting blade, precise positioning and stable cutting are achieved by using synchronous belt and stepper motor, ensuring that the cutting blade runs along the preset trajectory and speed.

Benefits of technology

It improves the accuracy and stability of glass fiber cutting, increases production efficiency, and reduces labor intensity and safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass fiber chopped strand cutting and positioning device and belongs to the field of glass fiber chopped strand processing. The glass fiber chopped strand cutting and positioning device comprises a base, an idle wheel support is fixedly installed on one side of the upper surface of the base through bolts, an extending end is arranged on one side of the idle wheel support, and a moving groove is formed in the surface of the extending end on one side of the idle wheel support. The inner arc face of the moving groove is movably connected with a fastening nut, the back face of the idle wheel support is movably connected with a transmission shaft through a rotating shaft, the outer arc face of the synchronous wheel is movably sleeved with a synchronous belt, a guide groove is formed in the upper surface of the base, and receding grooves A are formed in the two sides of the upper surface of the guide groove. According to the glass fiber cloth straightening device, stable and appropriate pressure can be applied to glass fibers through the convex strips at the lower ends of the pressing blocks, so that the glass fibers are tightly attached to the bottommost ends of the guide grooves, effective straightening of the glass fiber cloth is achieved, a more accurate positioning reference can be provided for a cutter, and the accuracy and stability of cutting are greatly improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of glass fiber short filament processing, specifically a glass fiber short filament cutting and positioning device. Background Technology

[0002] Fiberglass chopped strands are a high-performance inorganic non-metallic material with advantages such as good insulation, strong heat resistance, and good corrosion resistance. They are widely used in many fields such as construction, electronics, automobiles, and aerospace. With the continuous development of these industries, the demand for fiberglass chopped strands is also increasing, and higher requirements are being placed on their cutting precision and quality.

[0003] In the early days, the cutting of chopped glass fibers mainly relied on manual operation, using simple tools such as scissors. This method was inefficient, the cutting accuracy was difficult to guarantee, and the workers were physically exhausted and easily injured by the glass fibers, posing certain safety hazards. For chopped fibers with different length requirements, the adjustment of traditional equipment was often not flexible enough, requiring a lot of time to readjust and reposition, which reduced production efficiency.

[0004] Therefore, this utility model provides a glass fiber chopped strand cutting and positioning device to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] This invention provides a glass fiber chopped strand cutting and positioning device, which aims to solve the problems mentioned in the background art, such as the lack of flexibility in adjusting traditional equipment for chopped strands with different length requirements, the need for more time to readjust and reposition, and the resulting reduction in production efficiency.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: It includes a base, on one side of the upper surface of which an idler wheel bracket is fixedly mounted with bolts. One side of the idler wheel bracket has an extension end, and a movable groove is formed on the surface of the extension end. A fastening nut is movably connected to the inner arc surface of the movable groove. A drive shaft is movably connected to the back of the idler wheel bracket via a rotating shaft. A synchronous pulley is fixedly mounted on the drive shaft on the back of the idler wheel bracket. A synchronous belt is movably sleeved on the outer arc surface of the synchronous pulley. A guide groove is formed on the upper surface of the base, and clearance grooves A are formed on both sides of the upper surface of the guide groove.

[0009] As a preferred technical solution of this application, a pressure block is slidably engaged at the bottom of the inner arc surface of the guide groove, and a protrusion is provided in the middle of the lower surface of the pressure block, and the lower surface of the protrusion is slidably engaged with the guide groove.

[0010] As a preferred technical solution of this application, the upper surface of the pressure block is provided with a relief groove B in the middle, the relief groove B is corresponding to the relief groove A, the middle section cavity is provided in the middle of the base, and a fixing member is slidably connected to the upper surface of the pressure block.

[0011] As a preferred technical solution of this application, the number of synchronous pulleys is two, and the two synchronous pulleys are movably connected to the two idler pulley brackets through a rotating shaft, and the lower surface of the synchronous belt is fixedly connected to a fixing member.

[0012] As a preferred technical solution of this application, a fixing block is connected to one side of the fixing member, and a fixing groove is provided between the fixing block and the fixing member.

[0013] As a preferred technical solution of this application, a support rod is fixedly installed on the inner side wall of the fixing groove, and the fixing member and the fixing block are connected by the support rod.

[0014] As a preferred technical solution of this application, the outer arc surface of the support rod is movably sleeved with a cutting blade, and a hook groove is provided on one side of the cutting blade. The hook groove is movably sleeved on the support rod, and one end of the cutting blade is connected through to the clearance groove B.

[0015] (III) Beneficial Effects

[0016] 1. The protrusion at the lower end of the pressure block applies stable and appropriate pressure to the glass fiber, making it fit tightly against the bottom of the guide groove, thereby achieving effective sturdiness of the glass fiber fabric. This provides a more accurate positioning reference for the cutter, greatly improving the accuracy and stability of the cutting.

[0017] 2. By moving the cutting blade smoothly and precisely in the corresponding slot, it is ensured that the cutting blade runs strictly according to the preset trajectory and speed when cutting glass fiber, which effectively guarantees the accuracy and efficiency of the cutting action and makes the glass fiber cutting work stable. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall positioning structure of a glass fiber chopped strand cutting and positioning device;

[0019] Figure 2 A schematic diagram of the disassembly structure of the base connection of a glass fiber chopped strand cutting and positioning device;

[0020] Figure 3 A schematic side view of the overall structure of a glass fiber chopped strand cutting and positioning device;

[0021] Figure 4A schematic diagram of the internal structure of a fixing component in a glass fiber chopped strand cutting and positioning device;

[0022] Figure 5 This is a top-view schematic diagram of a glass fiber chopped strand cutting and positioning device.

[0023] In the picture:

[0024] 1. Base; 101. Guide groove; 102. Clearance groove A; 2. Idler wheel bracket; 201. Moving groove; 202. Fastening nut; 3. Synchronous pulley; 4. Synchronous belt; 7. Pressure block; 701. Protruding strip; 702. Clearance groove B; 8. Fixing component; 801. Fixing block; 802. Fixing groove; 803. Support rod; 9. Cutting blade; 901. Hook groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a glass fiber chopped strand cutting and positioning device, such as... Figures 1 to 5 As shown, the system includes a base 1. An idler wheel bracket 2 is fixedly mounted on one side of the upper surface of the base 1 by bolts. An extension end is provided on one side of the idler wheel bracket 2. A moving groove 201 is opened on the surface of the extension end of the idler wheel bracket 2. A fastening nut 202 is movably connected to the inner arc surface of the moving groove 201. A drive shaft is movably connected to the back of the idler wheel bracket 2 by a rotating shaft. A synchronous wheel 3 is fixedly mounted on the drive shaft on the back of the idler wheel bracket 2. A synchronous belt 4 is movably sleeved on the outer arc surface of the synchronous wheel 3. A guide groove 101 is opened on the upper surface of the base 1. Both sides of the upper surface of the guide groove 101 are provided with clearance grooves A102.

[0027] The glass fiber is precisely placed at a specific position between the pressure block 7 and the guide groove 101. At this time, the protrusion 701 at the lower end applies stable and appropriate pressure to the glass fiber, making it fit tightly against the bottom of the guide groove 101, thereby achieving effective sturdiness of the glass fiber fabric. This sturdiness is crucial for subsequent cutting operations, as it provides a more accurate positioning reference for the cutter, greatly improving the accuracy and stability of cutting. The pressure block 7 is cleverly installed on the top of the guide groove 101, and its protrusion 701 can extend into the guide groove 101 just right, forming a narrow gap with the bottom surface of the guide groove 101, allowing the glass fiber to pass through smoothly. The width of this gap is precisely set to be equal to the thickness of conventional glass fiber. In this way, the glass fiber can pass through the gap smoothly in an absolutely flat posture, effectively avoiding cutting errors caused by fiber bending or twisting.

[0028] A pressure block 7 is slidably engaged with the bottom of the inner arc surface of the guide groove 101. A protrusion 701 is provided in the middle of the lower surface of the pressure block 7, and the lower surface of the protrusion 701 is slidably engaged with the guide groove 101. A clearance groove B702 is provided in the middle of the upper surface of the pressure block 7, corresponding to clearance groove A102. A middle cavity is provided in the middle of the base 1. A fixing member 8 is slidably connected to the upper surface of the pressure block 7. There are two synchronous pulleys 3, and the two synchronous pulleys 3 are movably connected to the two idler pulley brackets 2 via a rotating shaft. The synchronous belt 4... The lower surface is fixedly connected to the fixing member 8. A fixing block 801 is connected to one side of the fixing member 8. A fixing groove 802 is provided between the fixing block 801 and the fixing member 8. A support rod 803 is fixedly installed on the inner side wall of the fixing groove 802. The fixing member 8 and the fixing block 801 are connected by the support rod 803. A cutting blade 9 is movably sleeved on the outer arc surface of the support rod 803. A hook groove 901 is opened on one side of the cutting blade 9. The hook groove 901 is movably sleeved on the support rod 803. One end of the cutting blade 9 is connected through to the relief groove B702.

[0029] In addition, a clearance groove B702 is carefully machined on the pressure block 7, running from top to bottom. The cutting blade 9 is cleverly designed to precisely pass through the clearance groove B702 from the top of the pressure block 7 and extend to the bottom surface of the guide groove 101. At the same time, a clearance groove A102 is also provided on the bottom surface of the guide groove 101. The main function of the clearance groove A102 is to provide sufficient clearance space for the cutting blade 9 during movement, ensuring that the cutting blade 9 can pass through the clearance groove B702 without obstruction and smoothly penetrate the bottom surface of the guide groove 101. The movement trajectory of the cutting blade is further optimized and stabilized, minimizing the problem of reduced cutting accuracy caused by cutting blade movement deviation. At the same time, it also provides a solid guarantee that the precisely positioned glass fiber can maintain a stable state during the cutting process, thereby significantly improving the cutting accuracy of the glass fiber.

[0030] Throughout the operation, the precise movement control of the cutting blade 9 is achieved through the coordinated action of the stepper motor and the synchronous pulley 3. The stepper motor, as the power source, has its output shaft tightly connected to the synchronous pulley 3. When the stepper motor starts running, it drives the synchronous pulley 3 to rotate stably. Since the synchronous belt 4 is tightly fitted onto the surface of the synchronous pulley 3, the rotation of the synchronous pulley 3 drives the synchronous belt 4 to rotate synchronously. A reliable connection exists between the fixing member 8 and the synchronous belt 4. Therefore, as the synchronous belt 4 rotates, the fixing member 8 moves stably along a specific path on the pressure block 7. Notably, the cutting blade 9 and the fixing member 8 are connected as a single unit. Therefore, during the movement of the fixing member 8, the cutting blade 9 also moves smoothly and precisely within the corresponding slot. This ensures that the cutting blade 9 operates strictly according to the preset trajectory and speed when cutting glass fiber, effectively guaranteeing the accuracy and efficiency of the cutting action and ensuring stable glass fiber cutting.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A glass fiber chopped strand cutting and positioning device, comprising a base (1), characterized in that: An idler wheel bracket (2) is fixedly installed on one side of the upper surface of the base (1) by bolts. An extension end is provided on one side of the idler wheel bracket (2). A moving groove (201) is opened on the surface of the extension end on one side of the idler wheel bracket (2). A fastening nut (202) is movably connected to the inner arc surface of the moving groove (201). A drive shaft is movably connected to the back of the idler wheel bracket (2) through a rotating shaft. A synchronous wheel (3) is fixedly installed on the drive shaft on the back of the idler wheel bracket (2). A synchronous belt (4) is movably sleeved on the outer arc surface of the synchronous wheel (3). A guide groove (101) is opened on the upper surface of the base (1). A clearance groove A (102) is opened on both sides of the upper surface of the guide groove (101).

2. The glass fiber chopped strand cutting and positioning device according to claim 1, characterized in that: A pressure block (7) is slidably engaged at the bottom of the inner arc surface of the guide groove (101). A protrusion (701) is provided in the middle of the lower surface of the pressure block (7). The lower surface of the protrusion (701) is slidably engaged with the guide groove (101).

3. The glass fiber chopped strand cutting and positioning device according to claim 2, characterized in that: The upper surface of the pressure block (7) is provided with a relief groove B (702) in the middle, which corresponds to the relief groove A (102). The middle section cavity is provided in the middle of the base (1), and a fixing member (8) is slidably connected to the upper surface of the pressure block (7).

4. The glass fiber chopped strand cutting and positioning device according to claim 3, characterized in that: There are two synchronous pulleys (3), and the two synchronous pulleys (3) are movably connected to the two idler pulley brackets (2) through a rotating shaft. The lower surface of the synchronous belt (4) is fixedly connected to the fixing member (8).

5. The glass fiber chopped strand cutting and positioning device according to claim 4, characterized in that: A fixing block (801) is connected to one side of the fixing member (8), and a fixing groove (802) is provided between the fixing block (801) and the fixing member (8).

6. The glass fiber chopped strand cutting and positioning device according to claim 5, characterized in that: A support rod (803) is fixedly installed on the inner wall of the fixing groove (802), and the fixing member (8) and the fixing block (801) are connected by the support rod (803).

7. The glass fiber chopped strand cutting and positioning device according to claim 6, characterized in that: The outer arc surface of the support rod (803) is movably sleeved with a cutting blade (9). A hook groove (901) is provided on one side of the cutting blade (9). The hook groove (901) is movably sleeved on the support rod (803). One end of the cutting blade (9) is connected through to the clearance groove B (702).