High-silica glass fiber acid leaching treatment bobbin
By designing a high-silica glass fiber acid-leaching treatment tube, the problem of low pickling efficiency in existing systems has been solved, achieving efficient acid treatment and increasing the SiO2 content of the yarn, reducing production and transportation costs, and enhancing production flexibility.
Patent Information
- Application Number
- CN202423190998.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing acid treatment processes for high-silica glass fibers, the pickling efficiency and room for improvement are limited, and the acid treatment method is not ideal, resulting in an insignificant increase in SiO2 content in textiles.
A high-silica glass fiber acid-asphalt treated tube is designed. The tube is open at both ends, and the base is integrally formed with the tube. An insertion interface is set at one end of the tube. The inner wall of the inner ring is provided with an annular groove and a sealing gasket. The pickling agent is sprayed out from the inside to the outside through the tube groove to improve the contact effect with the yarn. The tube can be flexibly inserted and connected through the ribs and the annular groove.
It improves pickling efficiency and effectiveness, enhances the contact between yarn and pickling agent, reduces production and transportation costs, and increases the flexibility of production planning and the utilization rate of continuous fibers.
Smart Images

Figure CN223548256U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass fiber acid leaching treatment technology, specifically a high-silica glass fiber acid leaching treated tube. Background Technology
[0002] High-silica glass fiber yarn possesses characteristics such as corrosion resistance and high-temperature resistance, and is mainly used in textiles for various reinforcement, corrosion resistance, and heat insulation purposes, widely applied in aerospace and other fields. High-silica glass fibers and their various products are generally prepared from alkali-free glass fibers, borosilicate glass fibers, and sodium silicate glass fibers. Although the raw material compositions for preparing various high-silica glass fibers and their products differ, after acid treatment, the SiO2 content in the fibers can reach 94%-98%, allowing for long-term use in high-temperature environments of 900℃-1000℃.
[0003] According to customer needs, the binary high-silica textile fiber raw filaments in the tank furnace undergo multiple processes during the production cycle to produce semi-finished products with various requirements. The semi-finished products are then acid-leached, washed, and dried to finally form finished high-silica products (such as high-silica textile continuous fibers and fabrics).
[0004] The current processing technology involves first twisting binary high-silica continuous fiber filaments into untwisted yarn of the required twist, then plying them into parallel-twisted continuous fiber yarn according to the production process. The qualified binary high-silica parallel-twisted continuous fiber yarn is then processed into high-silica woven fabric products using textile equipment. Next, the high-silica textile continuous fibers and fabric products undergo a chemical reaction in a sulfuric acid solution of a certain concentration, precipitating Na2O from the high-silica textile continuous fibers and fabric products, resulting in a SiO2 content ≥96%. Finally, the products are washed, dried, inspected, and stored. Existing processes generally involve spinning first, followed by acid treatment, but the subsequent acid treatment is ineffective. Some processes involve acid treatment first, followed by spinning, but regardless of the method, the products are directly immersed in an acid bath for pickling. There is room for improvement in both pickling efficiency and overall efficiency. Therefore, an improved technology is urgently needed to address this problem in the existing technology. Utility Model Content
[0005] The purpose of this invention is to provide a high-silica glass fiber acid-leaching treatment tube. High-silica yarn can be directly wound through this tube. The acid-washed high-silica yarn can have a longer storage and processing cycle. The storage of semi-finished products is conducive to the adjustment and change of production plans. At the same time, the acid-washing agent is sprayed from the inside to the outside through the through groove of the tube, thereby applying pressure to the high-silica yarn and improving the contact between the acid-washing agent and the high-silica yarn, thereby improving the effect and efficiency of acid treatment, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-silica glass fiber acid-asphalt treated tube, comprising a tube body, a base plate and an insertion port, wherein the tube body is a cylindrical structure with openings at both ends, a base plate is provided at one end of the tube body, an insertion port is provided at the other end of the tube body, a rib is provided on the outer edge of the tube body at the insertion port end, and through grooves are symmetrically opened on both sides of the tube body.
[0007] The chassis includes an annular plate, an outer ring, an inner ring, and a reinforcing plate. The annular plate is connected to one end of the cylinder. An outer ring is provided on the periphery of the annular plate away from the cylinder. An inner ring is also provided on the annular plate away from the cylinder. An annular groove is formed on the inner wall of the inner ring along the circumferential direction. An annular extension groove is also formed on the end of the annular groove near the cylinder. A sealing gasket is provided in the annular extension groove. The annular groove matches the rib.
[0008] Preferably, in the high-silica glass fiber acid-asphalt treated tube provided by this utility model, the inner diameter of the inner ring is not less than the inner diameter of the tube body.
[0009] Preferably, the high-silica glass fiber acid-asphalt treated cylinder provided by this utility model has the cylinder body and the chassis as an integral structure.
[0010] Preferably, in the high-silica glass fiber acid-asphalt treated tube provided by this utility model, the outer ring and the inner ring are flush with each other at the ends away from the tube body.
[0011] Preferably, the present invention provides a high-silica glass fiber acid-asphalt treated tube, wherein the outer diameter of the insertion port gradually decreases from near the tube body to away from the tube body, and the outer diameter of the insertion port near the tube body is consistent with the inner diameter of the tube body.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] (1) High-silica yarn can be directly wound through the tube. The raw yarn coated with acid pickling agent can be used for large rolls of high-efficiency warp beams and fabrics, thereby improving the utilization rate of continuous fibers and fabrics and reducing production and transportation costs. High-silica yarn after acid pickling can have a longer storage and processing cycle. The storage of semi-finished products (yarn) is conducive to the adjustment and change of production plans. At the same time, the acid pickling agent is sprayed from the inside to the outside through the through groove of the tube, thereby applying pressure to the high-silica yarn and improving the contact between the acid pickling agent and the high-silica yarn, thereby improving the effect and efficiency of acid treatment.
[0014] (2) A rib is provided at one end of the cylinder, and an annular groove is provided on the inner wall of the inner ring of the chassis. When the high silica yarn is long or the acid cylinder is high, the two tubes can be inserted into each other, which greatly improves the flexibility and applicability. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the chassis structure;
[0017] Figure 3 This is a side view of the structure of this utility model;
[0018] Figure 4 For the appendix Figure 3 Schematic diagram of the cross-sectional structure at point AA;
[0019] Figure 5 For the appendix Figure 3 Schematic diagram of the cross-sectional structure at point BB;
[0020] Figure 6 This is a schematic diagram of the plugging state of this utility model.
[0021] In the figure: 1. Cylinder body; 2. Chassis; 3. Insertion port; 4. Rib; 5. Through groove; 6. Sealing gasket; 201. Circular ring plate; 202. Outer ring; 203. Inner ring; 204. Reinforcing plate; 205. Circular groove; 206. Circular extension groove. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Please see Figure 1-5This utility model provides a technical solution: a high-silica glass fiber acid asphalt treatment tube, including a tube body 1, a base plate 2 and an insertion interface 3. The tube body 1 is a cylindrical structure with open ends. The base plate 2 is provided at one end of the tube body 1. The tube body 1 and the base plate 2 are integral structures to achieve integral molding, which facilitates production and processing. The insertion interface 3 is provided at the other end of the tube body 1. The outer diameter of the insertion interface 3 gradually decreases from the direction close to the tube body 1 to the direction far away from the tube body 1. The outer diameter of the insertion interface 3 at the end close to the tube body 1 is consistent with the inner diameter of the tube body 1, so that when two tubes are inserted into each other, the insertion interface 3 of one tube can be smoothly inserted into the tube body 1 of the other tube body. The outer edge of the tube body 1 at the insertion interface 3 is provided with a rib 4. The tube body 1 is provided with through grooves 5 symmetrically on both sides.
[0025] like Figure 2 As shown, the chassis 2 includes an annular plate 201, an outer ring 202, an inner ring 203, and a reinforcing plate 204. The annular plate 201 is connected to one end of the cylinder 1. An outer ring 202 is provided on the periphery of the end of the annular plate 201 away from the cylinder 1. An inner ring 203 is also provided on the end of the annular plate away from the cylinder 1. The inner ring 203 and the outer ring 202 are located on the same axis. The inner diameter of the inner ring 203 is not less than the inner diameter of the cylinder 1 to ensure that the pickling agent can pass smoothly through the inner ring 203 and into the cylinder 1. The inner wall of the inner ring 203 is provided with an annular groove 205 along the circumferential direction. An annular extension groove 206 is also provided at the end of the annular groove 205 near the cylinder 1. A sealing gasket 6 is provided in the annular extension groove 206. The sealing gasket 6 can ensure the sealing performance whether the two tubes are inserted or connected to the acid inlet at the bottom of the acid tank. The annular groove matches the rib 4. The outer ring 202 and the inner ring 203 are flush with each other at the ends away from the cylinder 1 to ensure connection with the acid outlet at the bottom of the acid tank.
[0026] Usage and Principle: The bobbin 1 and the base 2 are integrally formed and made of PP. The usage method is as follows: Untwisted sodium silicate glass fiber precursor is prepared from powder through a one-step drawing process in a tank furnace. After the drawn yarn is stored, it enters the untwisting and winding process. The untwisted continuous yarn is untwisted to form untwisted continuous yarn. The untwisted yarn is wound onto the bobbin 1 using a winding equipment. The continuous bobbin yarn is then immersed in a specially designed acid tank for acid treatment. The inlet at the bottom of the acid tank is inserted into the inner ring 203 of the base 2 at the bottom of the bobbin 1 (before use, press the sealing gasket 6 into the annular extension groove 206 to ensure a tight seal). The top of the acid tank is stably connected to the insertion interface 3 via a top bracket. The pickling agent enters the bobbin 1 through the inner ring 203 at the bottom and directly contacts the untwisted yarn through various through-grooves 5 of the bobbin 1, producing a high-silica continuous bobbin yarn with a SiO2 content greater than 96%. Next, the high-silica continuous bobbin yarn is washed in a washing machine. The pH value of the yarn surface is measured to be greater than 6, at which point the washing is finished. When using a large-volume acid tank or when the untwisted yarn is long, two bobbins can be spliced together. Specifically, the insertion port 3 of the first bobbin is inserted into one end of the base plate 2 of the second bobbin, so that the rib 4 of the first bobbin is inserted into the annular groove 205 of the inner ring 203 of the second bobbin, thus splicing the two bobbins. Figure 6 As shown, the sealing gasket 6 ensures the sealing of the connection between the two tubes. Then, the untwisted yarn is wound around the outside of the two copper tubes' bodies 1, followed by acid treatment. This utility model has a reasonable structure. High-silica yarn can be directly wound through the tubes. The raw yarn coated with acid can be used for large rolls of high-efficiency warp beams and fabrics, improving the utilization rate of continuous fibers and fabrics, thereby reducing production and transportation costs. The high-silica yarn after acid washing can have a longer storage and processing cycle. The storage of semi-finished products (yarn) is conducive to production plan adjustments and changes. At the same time, the acid coating is sprayed from the inside to the outside through the through groove 5 of the tube, thereby applying pressure to the high-silica yarn, improving the contact between the acid coating and the high-silica yarn, thereby improving the effect and efficiency of acid treatment. Furthermore, a rib 4 is provided at one end of the tube 1, and an annular groove 205 is opened on the inner wall of the inner ring 203 of the base 2. When the high-silica yarn is long or the acid tube is high, the two tubes can be inserted into each other, greatly improving flexibility and applicability.
[0027] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
[0028] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A high-silica glass fiber acid-asphalt treated tube, characterized in that: It includes a cylindrical body (1), a base (2) and an insertion interface (3). The cylindrical body (1) is a cylindrical structure with openings at both ends. The base (2) is provided at one end of the cylindrical body (1), and the insertion interface (3) is provided at the other end of the cylindrical body (1). A rib (4) is provided on the outer edge of the cylindrical body (1) at the insertion interface (3). Through slots (5) are symmetrically opened on both sides of the cylindrical body (1). The chassis (2) includes an annular plate (201), an outer ring (202), an inner ring (203) and a reinforcing plate (204). The annular plate (201) is connected to one end of the cylinder (1). An outer ring (202) is provided on the periphery of the annular plate (201) away from the cylinder (1). An inner ring (203) is also provided on the annular plate away from the cylinder (1). An annular groove (205) is provided on the inner wall of the inner ring (203) along the circumferential direction. An annular extension groove (206) is also provided on the annular groove (205) near the cylinder (1). A sealing gasket (6) is provided in the annular extension groove (206). The annular groove (205) matches the rib (4).
2. The high-silica glass fiber acid-asphalt treated tube according to claim 1, characterized in that: The inner diameter of the inner ring (203) is not less than the inner diameter of the cylinder (1).
3. The high-silica glass fiber acid-asphalt treated tube according to claim 1, characterized in that: The cylinder (1) and the chassis (2) are an integral structure.
4. The high-silica glass fiber acid-asphalt treated tube according to claim 1, characterized in that: The outer ring (202) and the inner ring (203) are flush with each other at the ends away from the cylinder (1).
5. The high-silica glass fiber acid-asphalt treated tube according to claim 1, characterized in that: The outer diameter of the insertion port (3) gradually decreases from the direction close to the cylinder (1) to the direction far away from the cylinder (1), and the outer diameter of the insertion port (3) at the end close to the cylinder (1) is consistent with the inner diameter of the cylinder (1).