Post-processing device for fabric with strong velvet feeling

By working in concert with the first and second brush rollers, combined with the material guiding, snagging, rinsing, and compression mechanisms, the problems of disordered transmission and uneven processing in the processing of high-pile fabrics are solved, thus achieving uniformity of the fabric's pile feel and improving its quality.

CN223548264UActive Publication Date: 2025-11-14HUZHOU JINGCHENG TEXTILE
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Patent Information

Application Number
CN202422931377.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the current processing of highly velvety fabrics, disordered fabric conduction and uneven processing result in inconsistent velvet texture, easy damage, and incomplete rinsing, affecting fabric quality.

Method used

The first and second brush rollers work together to achieve orderly transmission and fleece treatment of the fabric through the material guiding and fleece-grabbing mechanism. Combined with the washing and compression mechanism, the fabric is uniformly compressed and washed using heated washing liquid.

Benefits of technology

It improves the uniformity of the nap and the overall quality of the fabric, avoids fabric damage, ensures the density and consistency of the nap on the fabric surface, and improves the quality of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabric post-processing, and discloses a high-velvet-feeling fabric post-processing device which is used for fabric processing and comprises a processing frame, supporting legs arranged at the bottom of the processing frame, a conveying frame arranged at the top of the processing frame and used for conveying fabric conveniently, and a soaking frame arranged in the processing frame and used for storing the fabric. A liquid outlet pipe for discharging redundant flushing liquid is arranged in the soaking frame, and a material guiding and fleece grabbing mechanism for guiding in the fabric and enhancing the fleece feeling is arranged in the processing frame. Through cooperative work of the first brush roller and the second brush roller, the fabric is effectively conducted, the surface of the fabric is subjected to fleece treatment, the fabric enters the soaking frame in a wave form through treatment of the brush rollers and is flatly laid, it is guaranteed that the fabric is evenly pressed and heated in the washing process through wave-shaped conduction, the heating washing liquid not only enhances the compression effect of the fabric, but also improves the washing effect of the fabric. The fabric is more compact and uniform, and the overall quality of the fabric is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of fabric post-processing technology, specifically to a post-processing device for fabrics with a strong velvet feel. Background Technology

[0002] The plush feel of a fabric refers to its soft, warm, and comfortable tactile and visual effect, similar to velvet. Highly plush fabrics, with their unique touch and appearance, have gained widespread popularity in clothing, home furnishings, and other fields. However, during their production and processing, the different fibers that make up highly plush fabrics often have different shrinkage rates. This difference can lead to uneven fabric surfaces, inconsistent plush feel, and even affect the overall quality and durability of the fabric.

[0003] To address this issue, various finishing devices for high-pile fabrics have emerged on the market. These devices typically operate by feeding the fabric into the processing area via a conveyor, followed by a brush roller or similar device to achieve a more thorough shrunking of the different fibers within the fabric, thus enhancing the pile feel. However, existing devices often lack effective control over fabric transport, leading to issues such as fabric disorder, overlap, or misalignment during processing. This not only affects the shrunking effect but can also damage the fabric. Furthermore, due to the disordered nature of fabric transport, brush rollers and similar devices struggle to achieve a uniform and consistent shrunking effect on the fabric surface, resulting in inconsistent pile feel and impacting the overall fabric quality. Additionally, existing devices often employ simple spraying or soaking methods during the rinsing stage, lacking effective compression and uniform rinsing. This makes it difficult to completely remove residual lint or processing liquid from the fabric, affecting the final fabric quality. Utility Model Content

[0004] The purpose of this invention is to provide a post-processing device for highly velvety fabrics. Through the coordinated work of the first and second brush rollers, the fabric is effectively transferred and its surface is treated with a velvety texture. At the same time, the orderly transfer of the fabric during the processing is ensured, thus solving the problems of disordered fabric transfer and uneven processing mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a post-processing device for strong fleece-feel fabric, used for fabric processing, including a processing frame, a support leg at the bottom of the processing frame, a transfer frame at the top of the processing frame to facilitate fabric transfer, an immersion frame for storing the fabric inside the processing frame, an outlet pipe for draining excess rinsing liquid in the immersion frame, and a material guiding and fleece-grabbing mechanism for introducing the fabric and enhancing its fleece-feel in the processing frame.

[0006] The material guiding and fleece-grabbing mechanism includes an adjustment component for guiding the fabric and a material guiding and fleece-grabbing component for fleece-grabbing the fabric. The adjustment component is disposed in the processing frame, and the material guiding and fleece-grabbing component is disposed in the adjustment component.

[0007] Preferably, the adjustment assembly includes a drive motor, a first connecting frame, and a second connecting frame. The drive motor is disposed outside the processing frame, and a first connecting rod is disposed on the output shaft of the drive motor. A half gear is disposed outside the first connecting rod. The first connecting frame and the second connecting frame are symmetrically disposed on the inner wall of the processing frame. A first movable frame is slidably disposed inside the first connecting frame. A rack plate is disposed at the top and bottom of the first movable frame. A second movable frame is slidably disposed inside the second connecting frame.

[0008] Preferably, the half gear meshes with the rack plate inside the first movable frame.

[0009] Preferably, the material guiding and fleece-gathering assembly includes a first connecting frame and a second connecting frame. The first connecting frame is disposed outside the first movable frame, and the second connecting frame is disposed outside the second movable frame. A first motor is disposed inside the second connecting frame, and a first brush roller is disposed on the output shaft of the first motor. A second motor is disposed inside the first connecting frame, and a threaded rod is disposed on the output shaft of the second motor. A second connecting rod is disposed inside the second connecting frame, and a slider is threadedly connected to the outside of the threaded rod. A second brush roller is disposed outside the slider.

[0010] Preferably, the first brush roller is rotatably mounted to the first connecting frame on the side away from the output shaft of the first motor, and a slider is also slidably provided on the outside of the second connecting rod, and the second brush roller is rotatably connected to it.

[0011] Preferably, a rinsing and compression mechanism is also provided outside the processing frame to rinse and compress the introduced fabric. The rinsing and compression mechanism is provided with a liquid storage tank, which is located outside the processing frame. An external pipe is provided on the top of the liquid storage tank, and a liquid pump is provided on the top of the liquid storage tank. A connecting pipe is provided on one side of the liquid pump outlet, and a rinsing pipe is provided on the side of the connecting pipe away from the liquid pump. A temperature controller body is provided outside the liquid storage tank to regulate and control the temperature of the solution inside the liquid storage tank.

[0012] Preferably, the rinsing pipe is located inside the processing frame, and the rinsing pipe has spray holes for rinsing different parts of the fabric.

[0013] Compared with the prior art, the present invention provides a post-processing device for highly velvety fabrics, which has the following beneficial effects:

[0014] 1. This strong-feel fabric post-processing device, through the coordinated work of the first and second brush rollers, not only effectively conducts the fabric, but also applies a fleece treatment to its surface, improving the fabric's tactile feel and appearance quality, and avoiding uneven processing or damage caused by messy fabric.

[0015] 2. This strong-feel fabric post-treatment device uses brush rollers to make the fabric enter the soaking frame in a wave shape and lay it flat. The wave-shaped conduction ensures that the fabric is evenly compressed and heated during rinsing. Heating the rinsing liquid not only enhances the compression effect of the fabric, making the fabric tighter and more uniform, but also greatly improves the overall quality of the fabric. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the post-processing device for highly velvety fabrics of this utility model.

[0017] Figure 2 This is a partial three-dimensional structural diagram of the post-processing device for highly velvety fabrics according to this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the adjustment component in the post-processing device for the highly velvety fabric of this utility model.

[0019] Figure 4 This is a schematic diagram of the disassembled structure of the adjustment component in the post-processing device for the high-fluffy fabric of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the material guiding and tufting component in the post-processing device for strong-feel fabrics of this utility model.

[0021] Figure 6 This is a schematic diagram of the second three-dimensional structure of the material guiding and tufting component in the post-processing device for strong-feel fabrics of this utility model.

[0022] Figure 7 This is a three-dimensional structural diagram of the rinsing and compression mechanism in the post-treatment device for the high-fluffy fabric of this utility model.

[0023] In the diagram: 11. Fabric; 1. Processing frame; 2. Support leg; 3. Transfer frame; 4. Material guiding and fleece-collecting mechanism; 41. Adjustment component; 411. Drive motor; 412. First connecting rod; 413. Half gear; 414. First connecting frame; 415. Second connecting frame; 416. First movable frame; 417. Rack plate; 418. Second movable frame; 42. Material guiding and fleece-collecting component; 421. First connecting frame; 422. Second connecting frame; 423. First motor; 424. First brush roller; 425. Second motor; 426. Threaded rod; 427. Second connecting rod; 428. Slider; 429. Second brush roller; 5. Washing and compression mechanism; 51. Liquid storage tank; 52. External pipe; 53. Liquid pump; 54. Connecting pipe; 55. Washing pipe; 56. Temperature controller body; 6. Soaking frame; 61. Liquid outlet pipe. Detailed Implementation

[0024] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.

[0025] Example 1: Please refer to Figures 1-6 This utility model provides a technical solution: a post-processing device for a highly velvety fabric, used for processing fabric 11, including a processing frame 1, a support leg 2 at the bottom of the processing frame 1, a transfer frame 3 at the top of the processing frame 1 to facilitate the transfer of fabric 11, an immersion frame 6 inside the processing frame 1 for storing fabric 11, an outlet pipe 61 in the immersion frame 6 for draining excess rinsing liquid, and a material guiding and tucking mechanism 4 in the processing frame 1 for introducing fabric 11 and enhancing its velvety feel;

[0026] The material guiding and fleece-grabbing mechanism 4 includes an adjustment component 41 for guiding the fabric 11 and a material guiding and fleece-grabbing component 42 for fleece-grabbing the fabric 11. The adjustment component 41 is disposed in the processing frame 1, and the material guiding and fleece-grabbing component 42 is disposed in the adjustment component 41.

[0027] Furthermore, the adjustment assembly 41 includes a drive motor 411, a first connecting frame 414, and a second connecting frame 415. The drive motor 411 is located outside the processing frame 1, and a first connecting rod 412 is mounted on the output shaft of the drive motor 411. A half gear 413 is mounted outside the first connecting rod 412. The first connecting frame 414 and the second connecting frame 415 are symmetrically arranged on the inner wall of the processing frame 1. A first movable frame 416 is slidably mounted inside the first connecting frame 414, and rack plates 417 are mounted at both the top and bottom of the first movable frame 416. A second movable frame 418 is slidably mounted inside the second connecting frame 415. This allows the fabric 11 to exhibit a wavy transmission during processing, avoiding a messy state and providing a foundation for subsequent fleece processing.

[0028] Furthermore, the half gear 413 meshes with the rack plate 417 inside the first movable frame 416, which facilitates the reciprocating movement of the first movable frame 416.

[0029] Furthermore, the material guiding and fleece-grabbing assembly 42 includes a first connecting frame 421 and a second connecting frame 422. The first connecting frame 421 is located outside the first movable frame 416, and the second connecting frame 422 is located outside the second movable frame 418. A first motor 423 is located inside the second connecting frame 422, and a first brush roller 424 is located on the output shaft of the first motor 423. A second motor 425 is located inside the first connecting frame 421, and a threaded rod 426 is located on the output shaft of the second motor 425. A second connecting rod 427 is located inside the second connecting frame 422, and a slider 428 is threadedly connected to the outside of the threaded rod 426. A second brush roller 429 is located outside the slider 428. This assembly can guide the fabric 11 while simultaneously adjusting the distance between the second brush roller 429 and the first brush roller 424, achieving precise fleece-grabbing treatment of the fabric 11 surface.

[0030] Furthermore, the first brush roller 424 is rotatably mounted to the first connecting frame 421 on the side away from the output shaft of the first motor 423, and a slider 428 is also slidably disposed on the outside of the second connecting rod 427, with the second brush roller 429 rotatably connected to it. This prevents the positions of the first brush roller 424 and the second brush roller 429 from changing arbitrarily.

[0031] Example 2: Please refer to Figure 7 Furthermore, in conjunction with Embodiment 1, a rinsing and compression mechanism 5 is further provided outside the processing frame 1 to rinse and compress the introduced fabric 11. The rinsing and compression mechanism 5 is provided with a liquid storage tank 51, which is located outside the processing frame 1. An external pipe 52 is provided on the top of the liquid storage tank 51, and a liquid pump 53 is provided on the top of the liquid storage tank 51. A connecting pipe 54 is provided on one side of the liquid outlet end of the liquid pump 53, and a rinsing pipe 55 is provided on the side of the connecting pipe 54 away from the liquid pump 53. A temperature controller body 56 is provided outside the liquid storage tank 51 to regulate and control the temperature of the solution inside the liquid storage tank 51, which can rinse the surface of the conductive fabric 11 to ensure that the fibers inside the fabric 11 can fully absorb water and shrink.

[0032] Furthermore, the rinsing pipe 55 is located inside the processing frame 1, and the rinsing pipe 55 has spray holes for rinsing different parts of the fabric 11. The fabric 11 is rinsed by heated rinsing liquid, which further compresses the fabric 11, making its nap more dense and uniform.

[0033] In actual operation, firstly, the fabric 11 to be processed is introduced from the transfer frame 3 into the processing frame 1. Next, the second motor 425 is started, driving the threaded rod 426 to rotate. Under the linkage of the second connecting rod 427, the slider 428 moves along the outside of the threaded rod 426, thereby adjusting the distance between the first brush roller 424 and the second brush roller 429. The fabric 11 then passes between the first brush roller 424 and the second brush roller 429, while simultaneously the first motor 423 is started, driving the first brush roller 424 to rotate. Under the follow-up action of the second brush roller 429, the fabric 11 is not only moved and conducted, but its surface is also treated with a fleece-like finish, enhancing its fleece-like feel.

[0034] To ensure the orderly transfer of fabric 11 within the processing frame 1 and prevent disorder, the drive motor 411 can be activated to drive the first connecting rod 412 to rotate, which in turn drives the half gear 413 to rotate. When the half gear 413 engages with the top rack plate 417 of the first movable frame 416, the first movable frame 416 slides in one direction inside the first connecting frame 414. Due to the connection between the first brush roller 424 and the second brush roller 429, the second movable frame 418 slides accordingly inside the second connecting frame 415. When the half gear 413 engages with the bottom rack plate 417 of the first movable frame 416, the first movable frame 416 moves in the opposite direction. This process repeats continuously, achieving the reciprocating movement of the first brush roller 424 and the second brush roller 429 as a whole. The fabric 11 then enters the soaking frame 6 in a wave-like pattern and lies flat, avoiding a disordered state.

[0035] During the fabric 11 transfer process, rinsing fluid is replenished to the storage tank 51 through the external pipe 52. Subsequently, the temperature controller 56 is activated to heat the rinsing fluid in the storage tank 51 to the required temperature. After heating, the pump 53 is turned on to extract the rinsing fluid from the storage tank 51 and pressurize it through the connecting pipe 54 into the rinsing pipe 55. The rinsing fluid is sprayed out through the spray nozzle to rinse the fabric 11. The combined effect of the rinsing fluid pressure and temperature helps compress the fabric 11, making its nap more dense and uniform.

[0036] The above embodiments only illustrate one or more implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A post-processing device for a high-fluffy fabric, used for processing fabric (11), comprising a processing frame (1), a support leg (2) at the bottom of the processing frame (1), a transfer frame (3) at the top of the processing frame (1) for facilitating the transfer of the fabric (11), an immersion frame (6) for storing the fabric (11) inside the processing frame (1), and an outlet pipe (61) for draining excess rinsing liquid in the immersion frame (6), characterized in that, The processing frame (1) is provided with a material guiding and tucking mechanism (4) for guiding the fabric (11) and enhancing the velvet feel; The material guiding and fleece-grabbing mechanism (4) includes an adjustment component (41) for guiding the fabric (11) and a material guiding and fleece-grabbing component (42) for fleece-grabbing the fabric (11). The adjustment component (41) is disposed in the processing frame (1), and the material guiding and fleece-grabbing component (42) is disposed in the adjustment component (41).

2. The post-processing apparatus for highly plush fabrics according to claim 1, characterized in that: The adjustment assembly (41) includes a drive motor (411), a first connecting frame (414), and a second connecting frame (415). The drive motor (411) is located outside the processing frame (1). A first connecting rod (412) is provided on the output shaft of the drive motor (411). A half gear (413) is provided outside the first connecting rod (412). The first connecting frame (414) and the second connecting frame (415) are symmetrically arranged on the inner wall of the processing frame (1). A first movable frame (416) is slidably arranged inside the first connecting frame (414). A rack plate (417) is provided at the top and bottom of the first movable frame (416). A second movable frame (418) is slidably arranged inside the second connecting frame (415). The half gear (413) meshes with the rack plate (417) inside the first movable frame (416).

3. The post-processing apparatus for highly plush fabrics according to claim 1, characterized in that: The material guiding and slubbing assembly (42) includes a first connecting frame (421) and a second connecting frame (422). The first connecting frame (421) is located outside the first movable frame (416), and the second connecting frame (422) is located outside the second movable frame (418). A first motor (423) is located inside the second connecting frame (422). A first brush roller (424) is located on the output shaft of the first motor (423). A second motor (425) is located inside the first connecting frame (421). A threaded rod (426) is located on the output shaft of the second motor (425). A second connecting rod (427) is located inside the second connecting frame (422). A slider (428) is threadedly connected to the outside of the threaded rod (426). A second brush roller (429) is located outside the slider (428).

4. The post-processing apparatus for highly plush fabrics according to claim 3, characterized in that: The first brush roller (424) is rotatably mounted to the first connecting frame (421) on the side away from the output shaft of the first motor (423). The second connecting rod (427) is also slidably provided with a slider (428), and the second brush roller (429) is rotatably connected to it.

5. The post-processing apparatus for highly plush fabrics according to claim 1, characterized in that: Outside the processing frame (1), there is also a rinsing and compression mechanism (5) for rinsing the introduced fabric (11) to compress the fabric (11). The rinsing and compression mechanism (5) is provided with a liquid storage tank (51). The liquid storage tank (51) is located outside the processing frame (1). An external pipe (52) is provided on the top of the liquid storage tank (51). A liquid pump (53) is provided on the top of the liquid storage tank (51). A connecting pipe (54) is provided on one side of the liquid outlet end of the liquid pump (53). A rinsing pipe (55) is provided on the side of the connecting pipe (54) away from the liquid pump (53). A temperature controller body (56) is provided outside the liquid storage tank (51) to regulate and control the temperature of the solution inside the liquid storage tank (51).

6. The post-processing apparatus for highly plush fabrics according to claim 5, characterized in that: The rinsing pipe (55) is located inside the processing frame (1), and the rinsing pipe (55) has spray holes for rinsing different positions of the fabric (11).