Carding device for fiber fabric dyeing

Abstract

The utility model discloses a carding device for fiber fabric dyeing, belongs to the technical field of fiber fabric processing, and aims to solve the problem that a carding brush of one specification is difficult to adapt to fiber fabrics of different materials. By means of the connecting base, the connecting baffle, the limiting base, the spring and the pull rod, the connecting base is separated from the connecting baffle, a worker steps on the limiting base to enable the limiting base to be separated from one side of the mounting plate, and the worker moves the carding roller out of the interior of the fiber fabric carding box integrally through the pull rod; the carding rollers are integrally cleaned and replaced in the direction, the whole operation is simple, the application range of the fiber fabric carding box is widened, the overall practicability of the fiber fabric carding box is effectively improved, the two surfaces of the fiber fabric are carded through cooperation of the two groups of carding rollers and the guide rollers, and the carding efficiency is improved. And the two groups of carding rollers are matched with the guide rollers to simultaneously card the two surfaces of the fiber fabric, so that the carding working efficiency can be effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of fiber fabric processing technology, and in particular to a combing device for dyeing fiber fabrics. Background Technology

[0002] A carding device for dyeing fiber fabrics is mainly used for pretreatment of fiber fabrics in textile dyeing processes to ensure dyeing uniformity and improve dye absorption efficiency. It requires a stable feeding system to feed the fiber fabric to be dyed smoothly and without wrinkles into the carding device. The core part is a roller with a fine comb or brush-like structure. These combs are used to penetrate deep into the fiber interior, break up fiber tangles, and make the fiber structure more open, which can increase the fiber surface area and facilitate dye penetration and uniform distribution. The design of the carding roller (such as the density, length, and shape of the combs) is customized according to the fabric type and the desired effect.

[0003] Chinese Patent Publication No. CN221026577U discloses a rapid combing device for knitted fabrics, comprising a main body of the rapid combing device, a knitted fabric mounting assembly inside the main body, a rapid combing assembly mounted on the top of the knitted fabric mounting assembly, and a conveying assembly at the bottom of the knitted fabric mounting assembly; the knitted fabric mounting assembly includes a device unwinding shaft, an unwinding shaft connecting column, an unwinding shaft rotating core, an unwinding shaft clip, a U-shaped clip groove, a fixing clip, a clip rotating shaft, and a clip positioning rod; one end of the device unwinding shaft is movably connected to the unwinding shaft connecting column, and the unwinding shaft rotating core is engaged with the inside of the unwinding shaft connecting column; this utility model facilitates the cleaning of cotton lint and dust, ensures the working environment of the staff, and facilitates the disassembly and installation of the unwinding shaft;

[0004] The existing technical solutions described above have the following shortcomings: During the use of this textile fabric combing device, the fabric is combed by combing brushes. Since the combing brushes are fixedly installed, and the specific materials of the fiber fabrics are different, the density and material requirements of the combing needles will also be different. The existing combing brushes cannot meet the combing requirements of different fiber fabrics. In order to improve the combing effect of fiber fabrics, it is necessary to design a combing device for dyeing fiber fabrics to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a combing device for dyeing fiber fabrics, so as to solve the problem mentioned in the background art that the combing brush is difficult to adapt to fiber fabrics of different materials.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a combing device for dyeing fiber fabrics, comprising a fiber fabric combing box, wherein guide rollers are uniformly connected inside the fiber fabric combing box, and a feed inlet is provided on one side of the fiber fabric combing box and a feed inlet is provided on the other side of the fiber fabric combing box;

[0007] Also includes:

[0008] A carding motor is connected to one side of the fiber fabric carding box. Driven teeth and driving teeth are rotatably connected to the side wall of the fiber fabric carding box near the carding motor. The driven teeth and driving teeth are meshed together. The output shaft of the carding motor is fixedly connected to the driving teeth. A turntable is fixedly connected to the driven teeth. A carding roller is installed inside the fiber fabric carding box, with one end connected to the turntable and the other end rotatably connected to a mounting plate. A disassembly port is provided on the outer surface of the fiber fabric carding box, and a mounting plate is engaged within the disassembly port. The mounting plate is connected to the mounting plate, and two pull rods are fixedly connected to the side of the mounting plate away from the mounting plate. A connecting mechanism is provided inside the fiber fabric carding box to facilitate the disassembly and assembly of the carding roller. Two through slots are provided at the bottom of the fiber fabric carding box. A mounting frame is connected to the bottom of the fiber fabric carding box, and a connecting frame and a dust pump are respectively connected to the two sides of the top of the mounting frame. A filter frame is slidably connected inside the connecting frame, and the through slots communicate with the interior of the connecting frame.

[0009] Preferably, the connecting mechanism includes an installation groove connected to the outside of the fiber fabric carding box, and the installation groove is located below the disassembly port. A spring is connected inside the installation groove, and a movable plate is connected to the top of the spring. The movable plate is slidably connected inside the installation groove. A limiting seat is connected to one side of the movable plate. A connecting baffle is fixedly connected to one side of the fiber fabric carding box, and the connecting baffle is located above the disassembly port. A connecting groove is opened inside the connecting baffle, and a connecting seat is engaged inside the connecting groove. A positioning block is connected to the side of the turntable near the carding roller, and a positioning groove is provided at the end of the carding roller near the turntable. The positioning groove is engaged with the positioning block.

[0010] Preferably, the size of the positioning blocks is matched with the size of the positioning grooves, and the side view of the positioning blocks and the side view of the connecting baffles are both rectangular.

[0011] Preferably, the top view of the connecting baffle is C-shaped, the side view of the connecting seat is L-shaped, and the two sides of the connecting seat are respectively attached to one side of the mounting plate and one side of the connecting baffle.

[0012] Preferably, the limiting seat has an L-shaped cross-section, one side of the limiting seat is inclined, and the dust pump is always in a compressed state.

[0013] Preferably, each of the mounting discs has a locking block fixedly connected to the side near the mounting plate, each of the mounting plates has a locking groove inside, and the locking groove is engaged with the locking block. Each of the mounting plates has four bolts threaded inside, and all four bolts penetrate the interior of the mounting disc.

[0014] Preferably, a convex rotating block is fixedly connected to the side of the combing roller near the mounting plate, and the mounting plate has two rotating grooves inside, and the rotating grooves are slidably connected to the convex rotating blocks.

[0015] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0016] Two sets of carding rollers, in cooperation with guide rollers, card both sides of the fiber fabric. With the cooperation of springs and moving plates, the carding rollers are quickly limited when connected to the turntable. The connection between the connecting seats is used to fix the position of the mounting plate, which improves the stability of the carding rollers during operation. Reverse operation can realize the synchronous replacement of the two sets of carding rollers. The operation is simple and convenient, improves the efficiency of the connection and separation between the carding rollers and the fiber fabric carding box, increases the applicability of the fiber fabric carding box, and improves the practicality of the fiber fabric carding box.

[0017] By rotating the bolts, the bolts are completely separated from the mounting plate and mounting disc. Then, by separating the locking block from the locking groove, the carding roller is separated from the mounting plate. The reverse operation can be used to replace individual carding rollers, allowing for partial replacement and reducing overall maintenance costs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the orthographic section of the present invention;

[0020] Figure 2 This is a side-sectional three-dimensional structural diagram of the present invention;

[0021] Figure 3 This is a three-dimensional structural diagram of the active tooth of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the limiting seat of this utility model.

[0023] The following are the annotations in the diagram: 1. Fiber fabric carding box; 2. Carding roller; 3. Positioning groove; 4. Turntable; 5. Driven gear; 6. Carding motor; 7. Through groove; 8. Mounting frame; 9. Connecting frame; 10. Filter screen frame; 11. Dust pump; 12. Spring; 13. Moving plate; 14. Limit seat; 15. Mounting plate; 16. Locking block; 17. Locking groove; 18. Bolt; 19. Guide roller; 20. Drive gear; 21. Positioning block; 22. Connecting seat; 23. Connecting baffle; 24. Pull rod; 25. Mounting plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0026] Combination Figure 1 , Figure 2 and Figure 3 This utility model discloses a carding device for dyeing fiber fabrics, comprising a fiber fabric carding box 1, with guide rollers 19 evenly connected inside the fiber fabric carding box 1, a feed inlet on one side of the fiber fabric carding box 1, and a feed inlet on the other side of the fiber fabric carding box 1; it also includes a carding motor 6 connected to one side of the fiber fabric carding box 1, with driven teeth 5 and driving teeth 20 rotatably connected to the side wall of the fiber fabric carding box 1 near the carding motor 6, the driven teeth 5 and driving teeth 20 meshing with each other, the output shaft of the carding motor 6 being fixedly connected to the driving teeth 20, a turntable 4 being fixedly connected to the driven teeth 5, and a carding roller 2 disposed inside the fiber fabric carding box 1, with one end of the carding roller 2 connected to the turntable 4. Next, the other end of the carding roller 2 is rotatably connected to the mounting plate 25. The outer surface of the fiber fabric carding box 1 is provided with a disassembly port, and a mounting plate 15 is snapped into the disassembly port. The mounting plate 15 is fixedly connected to the mounting plate 25, and two pull rods 24 are fixedly connected to the side of the mounting plate 15 away from the mounting plate 25. The fiber fabric carding box 1 is provided with a connecting mechanism, which realizes the disassembly and assembly of the carding roller 2. The bottom of the fiber fabric carding box 1 is provided with two through grooves 7. The bottom end of the fiber fabric carding box 1 is connected to the mounting frame 8, and the top two sides of the mounting frame 8 are respectively connected to the connecting frame 9 and the dust pump 11. The filter screen frame 10 is slidably connected inside the connecting frame 9, and the through grooves 7 are connected to the inside of the connecting frame 9.

[0027] The present invention will be further described below with reference to the embodiments. Example

[0028] Combination Figure 1 , Figure 2 and Figure 4 The connecting mechanism includes an installation groove connected to the outside of the fiber fabric carding box 1, and the installation groove is located below the disassembly port. A spring 12 is connected inside the installation groove, and a movable plate 13 is connected to the top of the spring 12. The movable plate 13 is slidably connected inside the installation groove. A limit seat 14 is connected to one side of the movable plate 13. A connecting baffle 23 is fixedly connected to one side of the fiber fabric carding box 1, and the connecting baffle 23 is located above the disassembly port. A connecting groove is opened inside the connecting baffle 23, and a connecting seat 22 is engaged inside the connecting groove. A positioning block 21 is connected to the side of the turntable 4 near the carding roller 2. The combing roller 2 is provided with a positioning groove 3 at one end near the turntable 4. The positioning groove 3 is engaged with the positioning block 21. The size of the positioning block 21 matches the size of the positioning groove 3. The side view of the positioning block 21 and the side view of the connecting baffle 23 are both rectangular. The top view of the connecting baffle 23 is C-shaped, and the side view of the connecting seat 22 is L-shaped. The two sides of the connecting seat 22 are respectively attached to one side of the mounting plate 15 and one side of the connecting baffle 23. The cross-section of the limiting seat 14 is L-shaped, and one side of the limiting seat 14 is inclined. The dust pump 11 is always in a compressed state.

[0029] In this embodiment, when the fiber fabric needs to be combed, after the fiber fabric enters the fiber fabric combing box 1, the combing motor 6 drives the active gear 20 to rotate. Under the action of meshing connection, the gear 5 drives the turntable 4 and the combing roller 2 to rotate as a whole, realizing combing on both sides of the fiber fabric. When combing other materials of fiber fabric is required, or when the combing roller 2 needs to be replaced, the connecting seat 22 is separated from the connecting baffle 23. The worker steps on the limiting seat 14 to separate the limiting seat 14 from one side of the mounting plate 15. The worker then moves the combing roller 2 out of the fiber fabric combing box 1 as a whole using the pull rod 24. The combing roller 2 is then cleaned and replaced. This can effectively increase the applicability of the fiber fabric combing box 1 and improve its overall practicality. By starting the dust pump 11, the lint and dust generated during the process enter the interior of the connecting frame 9 through the channel 7 and are collected centrally through the filter frame 10, improving the air quality of the working environment. Example

[0030] Combination Figure 1Each mounting disc 25 has a locking block 16 fixedly connected to the side of the mounting plate 15 near the mounting plate 15. Each mounting plate 15 has a locking groove 17 inside, and the locking groove 17 is engaged with the locking block 16. The mounting plate 15 has four bolts 18 threaded inside, and the four bolts 18 penetrate the interior of the mounting disc 25. Each carding roller 2 has a convex rotating block fixedly connected to the side of the mounting disc 25 near the mounting disc 25. The mounting disc 25 has two rotating grooves inside, and the rotating grooves are slidably connected to the convex rotating block.

[0031] In this embodiment, when individual carding rollers 2 need to be replaced, the bolt 18 is rotated to completely separate the bolt 18 from the mounting plate 15 and the mounting disc 25. Then, the carding roller 2 is separated from the mounting plate 15 by separating the locking block 16 from the locking groove 17. The reverse operation can replace a single carding roller 2. Partial replacement is beneficial to reducing the overall maintenance cost.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A combing device for dyeing fiber fabric, comprising a fiber fabric combing box (1), wherein guide rollers (19) are uniformly connected inside the fiber fabric combing box (1), and a feed inlet is provided on one side of the fiber fabric combing box (1) and a feed inlet is provided on the other side of the fiber fabric combing box (1); Its features are, Also includes: A carding motor (6) is connected to one side of the fiber fabric carding box (1). A driven tooth (5) and a driving tooth (20) are rotatably connected to the side wall of the fiber fabric carding box (1) near the carding motor (6). The driven tooth (5) and the driving tooth (20) are meshed together. The output shaft of the carding motor (6) is fixedly connected to the driving tooth (20). A turntable (4) is fixedly connected to the driven tooth (5). A carding roller (2) is provided inside the fiber fabric carding box (1). One end of the carding roller (2) is connected to the turntable (4). The other end of the carding roller (2) is rotatably connected to an mounting plate (25). A disassembly port is provided on the outer surface of the fiber fabric carding box (1), and a disassembly port is fitted inside the disassembly port. A mounting plate (15) is attached, which is connected to a mounting plate (25). Two pull rods (24) are fixedly connected to the side of the mounting plate (15) away from the mounting plate (25). A connecting mechanism is provided inside the fiber fabric combing box (1) to realize the assembly and disassembly of the combing roller (2). Two through grooves (7) are provided at the bottom of the fiber fabric combing box (1). A mounting frame (8) is connected to the bottom end of the fiber fabric combing box (1). A connecting frame (9) and a dust pump (11) are respectively connected to the two sides of the top of the mounting frame (8). A filter screen frame (10) is slidably connected inside the connecting frame (9). The through grooves (7) are connected to the inside of the connecting frame (9).

2. The carding device for dyeing fiber fabrics according to claim 1, characterized in that: The connecting mechanism includes an installation groove connected to the outside of the fiber fabric combing box (1), and the installation groove is located below the disassembly port. A spring (12) is connected inside the installation groove, and a moving plate (13) is connected to the top of the spring (12). The moving plate (13) is slidably connected inside the installation groove. A limiting seat (14) is connected to one side of the moving plate (13). A connecting baffle (23) is fixedly connected to one side of the fiber fabric combing box (1), and the connecting baffle (23) is located above the disassembly port. A connecting groove is opened inside the connecting baffle (23), and a connecting seat (22) is snapped into the inside of the connecting groove. A positioning block (21) is connected to the side of the turntable (4) near the combing roller (2). A positioning groove (3) is provided at the end of the combing roller (2) near the turntable (4), and the positioning groove (3) is snapped into the positioning block (21).

3. The carding device for dyeing fiber fabrics according to claim 2, characterized in that: The size of the positioning block (21) is matched with the size of the positioning groove (3), and the side view of the positioning block (21) and the side view of the connecting baffle (23) are both set to be rectangular.

4. The carding device for dyeing fiber fabrics according to claim 2, characterized in that: The top view of the connecting baffle (23) is C-shaped, and the side view of the connecting seat (22) is L-shaped. The two sides of the connecting seat (22) are respectively attached to one side of the mounting plate (15) and one side of the connecting baffle (23).

5. A carding device for dyeing fiber fabrics according to claim 2, characterized in that: The limiting seat (14) has an L-shaped cross section, and one side of the limiting seat (14) is inclined. The dust pump (11) is always in a compressed state.

6. The carding device for dyeing fiber fabrics according to claim 1, characterized in that: Each mounting plate (25) has a locking block (16) fixedly connected to the side of the mounting plate (15). Each mounting plate (15) has a locking groove (17) inside, and the locking groove (17) engages with the locking block (16). The mounting plate (15) has four bolts (18) threaded inside, and all four bolts (18) penetrate the interior of the mounting plate (25).

7. The carding device for dyeing fiber fabrics according to claim 1, characterized in that: A convex rotating block is fixedly connected to the side of the combing roller (2) near the mounting plate (25). The mounting plate (25) has two rotating grooves inside, and the rotating grooves are slidably connected to the convex rotating block.

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