Coating device for repairing reinforced concrete structure

By designing a coating device with a material conveying component, a rotating pressing component, and a convenient transfer component, the problem of filling and leveling repair material in narrow and deep cavities was solved, realizing automated construction and improving construction efficiency and repair quality.

CN223548998UActive Publication Date: 2025-11-14ZHEJIANG SECOND CONSTR GRP CO LTD
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Patent Information

Application Number
CN202423159995.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing coating devices have difficulty penetrating and injecting repair materials effectively into narrow and deep gaps, and require manual cleaning of any overflowing material after repair. They cannot automatically level the surface, resulting in low construction efficiency.

Method used

A coating device comprising a material feeding component, a rotary pressing component, and a convenient transfer component has been designed. The material feeding component enables precise delivery of the repair material, the rotary pressing component performs compaction and leveling, and the magnetic components and motor drive enable automated operation. The transfer head and slot structure ensure stable installation.

Benefits of technology

It enables effective grouting and automated compaction and leveling of narrow and deep cavities, improving construction efficiency, reducing the need for manual cleaning, and ensuring the stability and smoothness of the repair effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223548998U_ABST
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Abstract

The utility model discloses a coating device for repairing a reinforced concrete structure, which comprises a material conveying assembly, a coating assembly and a material conveying assembly, the material conveying assembly comprises a hollow cylinder, and the top of the hollow cylinder is communicated with a connector; the rotary abutting assembly is installed at the bottom of the surface of the hollow cylinder and comprises a motor and a positioning sleeve, a second bevel gear is fixedly installed at the output end of the motor, a movable disc is movably installed at the bottom of the outer ring of the positioning sleeve, and the top of the surface of the movable disc is fixedly sleeved with a first bevel gear; a pressing plate is arranged at the bottom of the movable plate, and magnetic parts are fixedly mounted on the opposite sides of the pressing plate and the movable plate in an embedded mode. The filling and leveling device has the advantages of good filling and leveling treatment, and solves the problems that the existing coating device cannot well fill and fill in narrow and deep gaps, cannot assist in leveling treatment, and overflowed repairing materials need to be cleaned and leveled manually.
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Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, specifically a coating device for repairing reinforced concrete structures. Background Technology

[0002] In construction projects, as time goes by, some reinforced concrete will be exposed due to wind and sand erosion. In order to ensure the stability and safety of the building structure, workers need to use a coating device to inject raw materials to repair the reinforced concrete structure.

[0003] For exposed reinforced concrete, especially reinforced concrete structures with a smooth outer surface, existing coating devices generally use pipelines to transport repair materials. However, they often cannot penetrate and inject the repair material well into narrow and deep gaps, and they cannot assist in leveling. Excess repair material needs to be manually cleaned and smoothed, which has certain limitations. Utility Model Content

[0004] The purpose of this utility model is to provide a coating device for the repair of reinforced concrete structures, which has the advantages of good grouting and leveling. It solves the problem that existing coating devices often cannot penetrate and grout well when facing narrow and deep gaps, and cannot assist in leveling. The overflow of repair material also requires manual cleaning and smoothing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coating device for repairing reinforced concrete structures, comprising:

[0006] A material conveying assembly, the material conveying assembly including a hollow cylinder, the top of the hollow cylinder being connected to a connector;

[0007] A rotary pressing assembly is installed at the bottom of the surface of a hollow cylinder. The rotary pressing assembly includes a motor and a positioning sleeve. A second bevel gear is fixedly installed at the output end of the motor. A movable disc is movably installed at the bottom of the outer ring of the positioning sleeve. A first bevel gear is fixedly sleeved on the top of the surface of the movable disc. A pressing disc is provided at the bottom of the movable disc. Magnetic components are fixedly embedded on the side of the pressing disc opposite to the movable disc.

[0008] A convenient transmission component is installed at the bottom of a hollow cylinder. The convenient transmission component includes a positioning frame and a transmission head. The surface of the positioning frame is respectively fitted with a movable block and a torsion spring. The left and right sides of the transmission head are provided with slots.

[0009] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, a handrail is fixedly connected to the top of the surface of the hollow cylinder, and the positioning sleeve is fixedly fitted onto the bottom of the hollow cylinder.

[0010] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, an auxiliary frame is fixedly connected to the left side of the hollow cylinder, and the motor is bolted onto the auxiliary frame.

[0011] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the output end of the motor is movably connected to the auxiliary frame via a bearing, and a controller is installed on the top screw of the auxiliary frame.

[0012] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, a through groove is provided at the center of the surfaces of both the movable disc and the pressure disc, and the positioning sleeve is movably connected to the through groove on the movable disc via a bearing.

[0013] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the first bevel gear meshes with the second bevel gear, and a separation groove is provided through the right side of both the pressure plate and the movable plate.

[0014] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the top of the pressure plate is fixedly connected to a T-shaped groove, the top of the T-shaped groove extends through to the top of the movable plate and slides in contact with the movable plate.

[0015] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the transmission head is slidably sleeved on the hollow cylinder and sealed with the hollow cylinder, and the movable block is movably connected to the positioning frame.

[0016] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the number of torsion springs is two, and they are respectively located on the front and rear sides of the movable block. One end of the torsion spring is fixedly connected to the surface of the positioning frame, and the other end of the torsion spring is fixedly connected to the surface of the movable block.

[0017] In a preferred embodiment of the coating device for repairing reinforced concrete structures according to this utility model, the slot is adapted to the movable block, and the bottom of the movable block is provided with an inclined groove.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. This utility model, by setting up a material conveying component and a convenient transmission component, can flexibly install transmission heads of different specifications according to different filling space requirements, and connect material pipes to the outside of the connector to continuously input the repair material into the hollow cylinder, and finally discharge it to the repair position through the transmission head.

[0020] 2. By setting up a rotating pressing component, this utility model can control the magnetic component to be energized when it is necessary to compress and stabilize the material, so as to move the pressing plate downward and compact the material at the repair site to ensure the stability of the repair. When it is necessary to clean up the excess material, the motor is controlled to work, so that the movable plate and the pressing plate rotate continuously to sweep away the excess repair material, which is conducive to the flatness of the repair surface. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 This is a bottom-view perspective view of the structure of this utility model;

[0023] Figure 3 This is a perspective view of the convenient transmission component and the material conveying component of this utility model when separated;

[0024] Figure 4 This utility model Figure 3 Enlarged diagram of A in the middle;

[0025] Figure 5 This is a perspective view of the rotating pressing component of this utility model when it is separated.

[0026] In the diagram: 1. Material conveying assembly; 101. Hollow cylinder; 102. Handrail frame; 103. Connector; 2. Rotary pressing assembly; 201. Auxiliary frame; 202. Positioning sleeve; 203. Through groove; 204. T-slot; 205. Separation groove; 206. Magnetic component; 207. Pressing plate; 208. Movable plate; 209. First bevel gear; 210. Motor; 211. Second bevel gear; 212. Controller; 3. Convenient transmission assembly; 301. Positioning frame; 302. Movable block; 303. Torsion spring; 304. Inclined groove; 305. Slot; 306. Transmission head. Detailed Implementation

[0027] Please see Figures 1-5 A coating device for repairing reinforced concrete structures includes a material conveying assembly 1, which includes a hollow cylinder 101, with a connector 103 connected to the top of the hollow cylinder 101.

[0028] Furthermore, a handrail 102 is fixedly connected to the top of the surface of the hollow cylinder 101. The connector 103 is connected to the conveying pipe for the repair material, so that when the external material pump is working, the repair material can be fed into the hollow cylinder 101 through the connector 103.

[0029] Furthermore, it also includes a rotating pressing component 2, which is installed at the bottom of the surface of the hollow cylinder 101. The rotating pressing component 2 includes a motor 210 and a positioning sleeve 202. A second bevel gear 211 is fixedly installed at the output end of the motor 210. A movable disk 208 is movably installed at the bottom of the outer ring of the positioning sleeve 202. A first bevel gear 209 is fixedly sleeved on the top of the surface of the movable disk 208. A pressing disk 207 is provided at the bottom of the movable disk 208. Magnetic components 206 are fixedly embedded on the side of the pressing disk 207 opposite to the movable disk 208.

[0030] Furthermore, the positioning sleeve 202 is fixedly fitted onto the bottom of the hollow cylinder 101.

[0031] Furthermore, an auxiliary frame 201 is fixedly connected to the left side of the hollow cylinder 101, and the motor 210 is bolted onto the auxiliary frame 201.

[0032] Furthermore, the output end of the motor 210 is movably connected to the auxiliary frame 201 via a bearing, and the controller 212 is mounted on the top screw of the auxiliary frame 201.

[0033] Furthermore, a through groove 203 is provided at the center of the surfaces of both the movable disc 208 and the pressure disc 207, and the positioning sleeve 202 is movably connected to the through groove 203 on the movable disc 208 via a bearing.

[0034] Furthermore, the first bevel gear 209 meshes with the second bevel gear 211, and separation grooves 205 are provided through the right side of both the pressure plate 207 and the movable plate 208.

[0035] Furthermore, a T-slot 204 is fixedly connected to the top of the pressure plate 207, and the top of the T-slot 204 extends through to the top of the movable plate 208 and slides in contact with the movable plate 208. After the repair material is filled, when compaction is required, the worker holds the handrail 102 and adjusts the position and height of the pressure plate 207. Then, the magnetic component 206 is energized to generate magnetic repulsion, which causes the pressure plate 207 to automatically move down and compact the repair material. Similarly, when the magnetic component 206 is energized to generate magnetic attraction, the pressure plate 207 will automatically move up. This cycle is repeated to complete multiple compaction processes, ensuring the stability of the connection between the repair material and the reinforced concrete. When leveling is required, the worker holds the handrail 102 and makes the pressure plate 207 contact the top surface of the repair. The motor 210 is controlled to drive the second bevel gear 211 to rotate. Under the meshing transmission of the first bevel gear 209, the movable plate 208 drives the pressure plate 207 to rotate together, so that the excess repair material is placed in the separation groove 205. With the rotation of the pressure plate 207 and the overall displacement of the device, the leveling of the repair position can be completed, which better meets the actual construction needs.

[0036] Furthermore, it also includes a convenient transmission component 3, which is installed at the bottom of the hollow cylinder 101. The convenient transmission component 3 includes a positioning frame 301 and a transmission head 306. The surface of the positioning frame 301 is respectively fitted with a movable block 302 and a torsion spring 303. The left and right sides of the transmission head 306 are provided with slots 305.

[0037] Furthermore, the transmission head 306 is slidably sleeved on the hollow cylinder 101 and sealed with the hollow cylinder 101, and the movable block 302 is movably connected to the positioning frame 301.

[0038] Furthermore, there are two torsion springs 303, which are located on the front and rear sides of the movable block 302 respectively. One end of the torsion spring 303 is fixedly connected to the surface of the positioning frame 301, and the other end of the torsion spring 303 is fixedly connected to the surface of the movable block 302.

[0039] Furthermore, the slot 305 is adapted to the movable block 302, and the bottom of the movable block 302 is provided with an inclined groove 304. Before the injection repair operation, according to the size of the space with the injection position, a suitable transmission head 306 is selected, and the transmission head 306 is moved upward to contact the inclined groove 304, generating a resistance force on the movable block 302. The movable block 302 naturally rotates outward around the positioning frame 301, and the torsion spring 303 is tightened. After the transmission head 306 moves upward and completes the docking with the hollow cylinder 101, the slot 305 and the movable block 302 are in an aligned state. At this time, under the reset action of the torsion spring 303, the movable block 302 can automatically enter the slot 305, completing the engagement of the transmission head 306 and ensuring the installation stability of the transmission head 306.

[0040] Specifically, the magnetic component 206 includes an electromagnet, a battery, a current commutator, and a wireless signal receiver. The battery powers the electromagnet, the wireless signal receiver receives signals from the controller 212, and the current commutator changes the direction of the current input from the battery to the electromagnet. When the magnetic poles of the electromagnets in the upper and lower magnetic components 206 are the same, a magnetic repulsion force is generated, causing the pressure plate 207 to move downward. When the magnetic poles of the electromagnets in the upper and lower magnetic components 206 are opposite, a magnetic attraction force is generated, causing the pressure plate 207 to move upward.

[0041] The controller 212 is equipped with a wireless signal transmitter for use with a wireless signal receiver on the magnetic component 206;

[0042] By setting up the hollow cylinder 101 and the connector 103, the connector 103 can be connected to the conveying pipe of the repair material, thereby continuously transmitting the repair material to the hollow cylinder 101. By setting up the handrail 102, it is convenient for the staff to hold and drive the hollow cylinder 101 to move. By setting up the auxiliary frame 201, the fixed installation requirements of the auxiliary frame 201 and the controller 212 can be met. By setting up the positioning sleeve 202, the movable installation requirements of the movable plate 208 can be met, allowing the movable plate 208 to rotate while preventing the movable plate 208 from moving up and down. By setting up the through groove 203, it can provide good space to meet the installation requirements of the positioning sleeve 202, and the internal space of the positioning sleeve 202 can also meet the rotation space requirements of the movable block 302. By setting up the T-slot 204, the pressure plate 20 can be... 7. The vertical displacement is guided to ensure the stability of the pressure plate 207. The separation groove 205 is set to facilitate the insertion of excess material, which is beneficial to the flatness of the repair surface. The first bevel gear 209 and the second bevel gear 211 are set to achieve meshing transmission. Under the drive of the motor 210, the movable plate 208 can rotate continuously. The torsion spring 303 is set to provide torque to the movable block 302, thereby preventing the movable block 302 from rotating randomly without external force. The inclined groove 304 is set to allow the movable block 302 to be pressed and automatically rotate outward when the transmission head 306 moves up and contacts the inclined groove 304. The movable block 302 and the slot 305 are set to play a clamping and positioning role in the installation state, thereby preventing the transmission head 306 from moving up and down randomly.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A coating device for repairing reinforced concrete structures, characterized in that, include: The material conveying assembly (1) includes a hollow cylinder (101) with a connector (103) connected to the top of the hollow cylinder (101). A rotating pressing assembly (2) is installed at the bottom of the surface of a hollow cylinder (101). The rotating pressing assembly (2) includes a motor (210) and a positioning sleeve (202). A second bevel gear (211) is fixedly installed at the output end of the motor (210). A movable disc (208) is movably installed at the bottom of the outer ring of the positioning sleeve (202). A first bevel gear (209) is fixedly sleeved on the top of the surface of the movable disc (208). A pressing disc (207) is provided at the bottom of the movable disc (208). Magnetic components (206) are fixedly embedded on the side of the pressing disc (207) opposite to the movable disc (208). The convenient transmission component (3) is installed at the bottom of the hollow cylinder (101). The convenient transmission component (3) includes a positioning frame (301) and a transmission head (306). The surface of the positioning frame (301) is respectively fitted with a movable block (302) and a torsion spring (303). The left and right sides of the transmission head (306) are provided with slots (305).

2. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: A handrail (102) is fixedly connected to the top of the surface of the hollow cylinder (101), and the positioning sleeve (202) is fixedly fitted onto the bottom of the hollow cylinder (101).

3. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: An auxiliary frame (201) is fixedly connected to the left side of the hollow cylinder (101), and the motor (210) is bolted onto the auxiliary frame (201).

4. The coating device for repairing reinforced concrete structures according to claim 3, characterized in that: The output end of the motor (210) is movably connected to the auxiliary frame (201) via a bearing, and the top screw of the auxiliary frame (201) is fitted with a controller (212).

5. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: Both the movable disc (208) and the pressing disc (207) have through slots (203) at their center, and the positioning sleeve (202) is movably connected to the through slots (203) on the movable disc (208) via bearings.

6. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: The first bevel gear (209) meshes with the second bevel gear (211), and the right side of both the pressure plate (207) and the movable plate (208) is provided with a separation groove (205).

7. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: The top of the pressure plate (207) is fixedly connected to a T-slot (204), the top of the T-slot (204) extends through to the top of the movable plate (208) and slides in contact with the movable plate (208).

8. The coating device for repairing reinforced concrete structures according to claim 1, characterized in that: The transmission head (306) is slidably sleeved on the hollow cylinder (101) and sealed with the hollow cylinder (101). The movable block (302) is movably connected to the positioning frame (301).

9. A coating device for repairing reinforced concrete structures according to claim 1, characterized in that: There are two torsion springs (303) located on the front and rear sides of the movable block (302), respectively. One end of the torsion spring (303) is fixedly connected to the surface of the positioning frame (301), and the other end of the torsion spring (303) is fixedly connected to the surface of the movable block (302).

10. A coating device for repairing reinforced concrete structures according to claim 1, characterized in that: The slot (305) is adapted to the movable block (302), and the bottom of the movable block (302) is provided with a slanted groove (304).