Pump station system module
By designing an integrated pump station system module, the problem that existing technologies can only test hydraulic pumps or lubricating oil pumps separately has been solved, enabling simultaneous testing of hydraulic pumps and lubricating oil pumps and improving testing efficiency.
Patent Information
- Application Number
- CN202422902499.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing pump station testing systems can only simulate the operating environment of hydraulic pumps or lubricating oil pumps individually, resulting in poor applicability, inability to test two pumps simultaneously, and low testing efficiency.
A pump station system module was designed, comprising a test pipe area and a system pipe area. The system is connected by different pipeline systems to form a hydraulic pump and lubricating oil pump test system. The module integrates first and second test pump modules, an oil tank, and a cooling water module to achieve performance testing of the hydraulic pump and lubricating oil pump.
It enables simultaneous testing of hydraulic pumps and lubricating oil pumps, improving testing efficiency and simulating the operating environment of two pumps in one system, thus meeting performance testing requirements.
Smart Images

Figure CN223549403U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pump station system technology, and in particular to a pump station system module. Background Technology
[0002] A hydraulic pump is a pump that uses liquid as a medium and generates high pressure through electrical or mechanical energy. Its working principle involves a motor driving the pump's rotor or piston to rotate, enabling the pump to transport liquid from a low-pressure area to a high-pressure area, thus producing a high-pressure output. During factory performance testing, hydraulic pumps must undergo testing according to standards and operating conditions, simulating the pump's operating environment to ensure that the closed-loop test requirements at the rated head are met. This involves measuring performance parameters such as flow rate, pressure, and energy consumption.
[0003] An oil pump is a device that mechanically delivers lubricating oil to friction points. Its working principle involves the rotational motion of gears, blades, and other components within the pump body, drawing lubricating oil into the pump chamber. A pressure regulating valve then increases the pressure within the pump chamber, finally pumping the oil out to the parts requiring lubrication. During factory performance testing, oil pumps undergo simulated operating environments to meet the requirements of cyclic testing at rated head, and performance parameters such as flow rate, pressure, speed, and power are accurately measured.
[0004] Hydraulic pumps and lubricating oil pumps have different properties, functions, and structural characteristics, and therefore operate in different environments. Conventional pump station testing systems have limited functionality and can only simulate the operating environment of hydraulic pumps or lubricating oil pumps. Moreover, they can only test one pump at a time, resulting in poor applicability.
[0005] Therefore, this utility model proposes a pump station system module to solve the above problems. Utility Model Content
[0006] The technical problem to be solved by this utility model is to provide a pump station system module that can simulate the operating environment of hydraulic pumps and lubricating oil pumps, realize the performance testing of hydraulic pumps and lubricating oil pumps, and can test two pumps at the same time, with high testing efficiency.
[0007] To solve the above-mentioned technical problems, the technical solution of this utility model is: a pump station system module, the innovation of which is: including a test pipe area and a system pipe area;
[0008] The test pipe area is equipped with a first test pump module for installing the first test pump and a second test pump module for installing the second test pump. The system pipe area is equipped with an oil tank and a cooling water module. The first test pump module, the second test pump module, the oil tank and the cooling water module are connected through a first pipeline system to form a hydraulic pump test system, and are connected through a second pipeline system to form a lubricating oil pump test system.
[0009] Furthermore, the first test pump module includes a first test pipeline and a first pressure regulating valve, a first valve, a first pump under test, a second valve, a first pressure valve, a first temperature valve, and a first flow meter arranged sequentially along the medium flow direction on the first test pipeline. The second test pump module includes a second test pipeline and a second pressure regulating valve, a third valve, a second pump under test, a fourth valve, a second pressure valve, a second temperature valve, and a second flow meter arranged sequentially along the medium flow direction on the second test pipeline.
[0010] Furthermore, the first pipeline system includes a first pipeline, a second pipeline, a third pipeline, a fourth pipeline, a fifth pipeline, a sixth pipeline, a seventh pipeline, an eighth pipeline, a ninth pipeline, a tenth pipeline, and an eleventh pipeline;
[0011] The two ends of the first pipeline are connected to the fourth oil port of the oil tank and the liquid inlet of the first test pipeline, respectively. The ninth valve and the first oil recovery vent valve are installed sequentially along the direction of medium flow on the first pipeline.
[0012] The two ends of the second pipeline are connected to the liquid outlet of the first test pipeline and the second oil port of the oil tank, respectively. The second pipeline is equipped with a first check valve, a sixth valve, a tooling hydraulic pump and a seventh valve in sequence along the direction of medium flow.
[0013] One end of the third pipeline is connected to the second pipeline between the sixth valve and the tooling hydraulic pump, and the other end is connected to the first oil port of the oil tank. The fifth valve is installed on the third pipeline.
[0014] One end of the fourth pipeline is connected to the second pipeline between the first check valve and the sixth valve, and the other end is connected to the third oil port of the oil tank. The eighth valve and the first relief valve are installed sequentially on the fourth pipeline along the direction of medium flow.
[0015] One end of the fifth pipeline is connected to the second pipeline between the tooling hydraulic pump and the seventh valve, and the other end is connected to the fourth pipeline between the eighth valve and the first relief valve;
[0016] One end of the sixth pipeline is connected to the return port of the first pump under test, and the other end is connected to the fifth oil port of the oil tank. The tenth valve, the second oil recovery vent valve and the eleventh valve are installed sequentially along the direction of medium flow on the sixth pipeline.
[0017] The two ends of the seventh pipeline are connected to the seventh oil port of the oil tank and the liquid inlet of the second test pipeline, respectively. The fourteenth valve and the fourth oil recovery vent valve are installed sequentially on the seventh pipeline along the direction of medium flow.
[0018] The two ends of the eighth pipeline are connected to the liquid outlet of the second test pipeline and the heat exchange inlet of the cooling water module, respectively. The eighth pipeline is equipped with a second check valve, a double filter, a fifth oil recovery and vent valve, an accumulator group and a second overflow valve in sequence along the direction of medium flow.
[0019] One end of the ninth pipeline is connected to the return port of the second pump under test, and the other end is connected to the sixth oil port of the oil tank. The twelfth valve, the third oil recovery vent valve and the thirteenth valve are installed sequentially along the direction of medium flow on the ninth pipeline.
[0020] One end of the tenth pipeline is connected to the second pipeline between the first check valve and the sixth valve, and the other end is connected to the eighth pipeline between the second check valve and the dual filter.
[0021] The two ends of the eleventh pipeline are connected to the heat exchange outlet of the cooling water module and the eighth oil port of the oil tank, respectively. The fifteenth valve is installed on the eleventh pipeline.
[0022] Furthermore, the accumulator group includes a gas source and two accumulators connected in parallel. One end of the accumulator is connected to the gas source, and the other end is connected to the eighth pipeline. Each accumulator is equipped with a thirty-third valve on both sides.
[0023] Furthermore, the second piping system includes the twelfth pipe, the sixteenth pipe, the seventeenth pipe, the twenty-first pipe, and the twenty-second pipe;
[0024] One end of the twelfth pipeline is connected to the ninth oil port of the oil tank, and the other end branches to form the thirteenth, fourteenth and fifteenth pipelines. The sixteenth valve and oil filter are installed in sequence along the direction of medium flow on the twelfth pipeline.
[0025] The outlet of the thirteenth pipeline is connected to the inlet of the first test pipeline, and the seventeenth valve is installed on the thirteenth pipeline.
[0026] The outlet of the fourteenth pipeline is connected to the inlet of the second test pipeline, and the eighteenth valve is installed on the fourteenth pipeline.
[0027] The outlet of the fifteenth pipeline is connected to the twelfth oil port of the oil tank. The fifteenth pipeline is sequentially equipped with the seventh oil recovery vent valve, the nineteenth valve, the twenty-fourth valve, the fourth pressure regulating valve, the tooling lubricating oil pump, the fourth pressure valve, and the twenty-seventh valve along the direction of medium flow.
[0028] One end of the sixteenth pipeline is connected to the tenth oil port of the oil tank, and the other end is connected to the heat exchange outlet of the cooling water module. The twenty-third valve is installed on the sixteenth pipeline.
[0029] One end of the seventeenth pipeline is connected to the heat exchange inlet of the cooling water module, and the other end branches to form the eighteenth, nineteenth, and twentieth pipelines.
[0030] The inlet of the eighteenth pipeline is connected to the outlet of the second test pipeline. The twentieth valve and the third check valve are installed sequentially along the direction of medium flow on the eighteenth pipeline.
[0031] The inlet of the nineteenth pipeline is connected to the outlet of the first test pipeline. The twenty-first valve and the fourth check valve are installed sequentially along the direction of medium flow on the nineteenth pipeline.
[0032] The inlet of the 20th pipeline is connected to the 15th pipeline between the 19th and 24th valves. The 22nd valve and the 6th oil recovery vent valve are installed sequentially on the 20th pipeline along the direction of medium flow.
[0033] One end of the 21st pipeline is connected to the 11th oil port of the oil tank, and the other end is connected to the 15th pipeline between the 24th valve and the 4th pressure regulating valve. The 25th valve is installed on the 21st pipeline.
[0034] One end of the 22nd pipeline is connected to the 15th pipeline between the 19th and 24th valves, and the other end branches to form the 23rd and 24th pipelines.
[0035] The outlet of the 23rd pipeline is connected to the 15th pipeline between the 4th pressure valve and the 27th valve, and the 26th valve is installed on the 23rd pipeline;
[0036] The outlet of the 24th pipeline is connected to the 13th oil port of the oil tank. The 28th valve and the 3rd relief valve are installed sequentially along the direction of medium flow on the 24th pipeline.
[0037] Furthermore, the cooling water module includes a water tank, a cooler, and a circulation pipeline. The two ends of the circulation pipeline are connected to the cooling water inlet and the cooling water outlet of the cooler, respectively. The circulation pipeline is equipped with a 29th valve, a 30th valve, a 3rd pressure valve, a cooling water pump, a 3rd pressure regulating valve, a 31st valve, and a 32nd valve in sequence. An external pipeline between the 31st valve and the 32nd valve on the circulation pipeline is connected to the outlet of the water tank.
[0038] Furthermore, the oil tank is equipped with an electric heater, a temperature transmitter, and a differential pressure transmitter.
[0039] The advantages of this utility model are:
[0040] In the pump station system module of this utility model, the first test pump module, the second test pump module, the oil tank and the cooling water module are shared modules. They are connected through different pipeline systems to form a hydraulic pump test system and a lubricating oil pump test system. This can simulate the operating environment of hydraulic pumps and lubricating oil pumps, realize the performance testing of hydraulic pumps and lubricating oil pumps, and can test two pumps at the same time, with high testing efficiency. Attached Figure Description
[0041] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0042] Figure 1 This is a schematic diagram of the working principle of the hydraulic pump testing system of this utility model.
[0043] Figure 2 This is a schematic diagram illustrating the working principle of the lubricating oil pump testing system of this utility model. Detailed Implementation
[0044] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0045] This embodiment provides a pump station system module, including a test fittings area and a system fittings area.
[0046] The test pipe area is equipped with a first test pump module for installing the first pump under test and a second test pump module for installing the second pump under test. The first test pump module includes a first test pipeline TPL1 and a first pressure regulating valve PV1, a first valve V1, a first pump under test PU1, a second valve V2, a first pressure valve P1, a first temperature valve T1, and a first flow meter L1 arranged sequentially along the medium flow direction on the first test pipeline TPL1. The second test pump module includes a second test pipeline TPL2 and a second pressure regulating valve PV2, a third valve V3, a second pump under test PU2, a fourth valve V4, a second pressure valve P2, a second temperature valve T2, and a second flow meter L2 arranged sequentially along the medium flow direction on the second test pipeline TPL2. The first flow meter L1 and the second flow meter L2 are both oval gear flow meters.
[0047] The system piping area includes an oil tank D and a cooling water module. The oil tank D is equipped with an electric heater EH, a temperature transmitter TB1, and a differential pressure transmitter LB1. The cooling water module includes a water tank WATER, a cooler PC, and a circulation pipeline CPL. The two ends of the circulation pipeline CPL are connected to the cooling water inlet and cooling water outlet of the cooler PC, respectively. The circulation pipeline CPL is equipped with, in sequence, valves V29 (29), V30 (30), P3 (3rd pressure valve), WPU (cooling water pump), PV3 (3rd pressure regulating valve), V31 (31st valve), and V32 (32nd valve). The external pipeline between valves V31 and V32 on the circulation pipeline CPL is connected to the outlet of the water tank WATER. The cooler PC is a plate cooler.
[0048] like Figure 1As shown, the first test pump module, the second test pump module, the oil tank D, and the cooling water module are connected through the first pipeline system to form a hydraulic pump test system.
[0049] The first piping system includes the first piping PL1, the second piping PL2, the third piping PL3, the fourth piping PL4, the fifth piping PL5, the sixth piping PL6, the seventh piping PL7, the eighth piping PL8, the ninth piping PL9, the tenth piping PL10, and the eleventh piping PL11;
[0050] The two ends of the first pipeline PL1 are connected to the fourth oil port D4 of the oil tank and the liquid inlet of the first test pipeline TPL1, respectively. The ninth valve V9 and the first oil collection and vent valve OV1 are installed on the first pipeline PL1 in sequence along the direction of medium flow.
[0051] The two ends of the second pipeline PL2 are connected to the outlet of the first test pipeline TPL1 and the second oil port D2 of the oil tank, respectively. The second pipeline PL2 is equipped with the first check valve DV1, the sixth valve V6, the tooling hydraulic pump HPU and the seventh valve V7 in sequence along the direction of medium flow.
[0052] One end of the third pipeline PL3 is connected to the second pipeline PL2 between the sixth valve V6 and the tooling hydraulic pump HPU, and the other end is connected to the first oil port D1 of the oil tank. The fifth valve V5 is installed on the third pipeline PL3.
[0053] One end of the fourth pipeline PL4 is connected to the second pipeline PL2 between the first check valve DV1 and the sixth valve V6, and the other end is connected to the third oil port D3 of the oil tank. The eighth valve V8 and the first relief valve RV1 are installed sequentially on the fourth pipeline PL4 along the direction of medium flow. The first relief valve RV1 is a direct-acting relief valve.
[0054] One end of the fifth pipeline PL5 is connected to the second pipeline PL2 between the tooling hydraulic pump HPU and the seventh valve V7, and the other end is connected to the fourth pipeline PL4 between the eighth valve V8 and the first relief valve RV1.
[0055] One end of the sixth pipeline PL6 is connected to the return port of the first pump under test PU1, and the other end is connected to the fifth oil port D5 of the oil tank. The tenth valve V10, the second oil recovery vent valve OV2 and the eleventh valve V11 are installed sequentially on the sixth pipeline PL6 along the direction of medium flow.
[0056] The two ends of the seventh pipeline PL7 are connected to the seventh oil port D7 of the oil tank and the liquid inlet of the second test pipeline TPL2, respectively. The fourteenth valve V14 and the fourth oil recovery vent valve OV4 are installed on the seventh pipeline PL7 in sequence along the direction of medium flow.
[0057] Both ends of the eighth pipeline PL8 are respectively connected to the liquid outlet of the second test pipeline TPL2 and the heat exchange inlet of the cooler PC. Along the direction of the medium flow on the eighth pipeline PL8, a second one-way valve V2, a duplex filter TS, a fifth oil collecting and breathing valve OV5, an accumulator group and a second overflow valve RV2 are successively installed; among them, the second overflow valve RV2 adopts a pilot-operated overflow valve, the accumulator group includes a gas source GAS and two accumulators AC arranged in parallel, one end of the accumulator AC is connected to the gas source GAS, and the other end is connected to the eighth pipeline PL8, and a thirty-third valve V33 is installed on both sides of each accumulator AC;
[0058] One end of the ninth pipeline PL9 is connected to the oil return port of the second tested pump PU2, and the other end is connected to the sixth oil port D6 of the fuel tank. Along the direction of the medium flow on the ninth pipeline PL9, a twelfth valve V12, a third oil collecting and breathing valve OV3 and a thirteenth valve V13 are successively installed;
[0059] One end of the tenth pipeline PL10 is connected to the second pipeline PL2 between the first one-way valve DV1 and the sixth valve V6, and the other end is connected to the eighth pipeline PL8 between the second one-way valve DV2 and the duplex filter TS;
[0060] Both ends of the eleventh pipeline PL11 are respectively connected to the heat exchange outlet of the cooler PC and the eighth oil port D8 of the fuel tank, and a fifteenth valve V15 is installed on the eleventh pipeline PL11.
[0061] The above hydraulic pump test system has three test functions, namely the airtightness test function, the tested hydraulic pump test function and the surplus oil recovery function. The detailed process is as follows:
[0062] (1) Airtightness test function
[0063] As Figure 1 shown, connect the hydraulic pump test system according to the working principle diagram as required;
[0064] Close valves V5, V7, V9, V11, V13, V14 and overflow valve RV2, and reverse install one-way valves DV1, DV2 and flow meters L1, L2;
[0065] Start the tooling hydraulic pump HPU, slowly boost the pressure, the pressure boost speed < 0.03 MPa / s, stop boosting the pressure every time it rises 1 - 2 bar, and check whether there is any leakage or other abnormal conditions in the pipeline;
[0066] Keep the pressure stable for 10 minutes, and it is qualified if there is no leakage.
[0067] (2) Test function of the tested hydraulic pump
[0068] Close valves V6, V7 and the valve V33 near the eighth pipeline at the two accumulators of the hydraulic pump test system;
[0069] Adjust overflow valves RV1 and RV2 according to the test requirements;
[0070] The electric heater or cooling water module of the oil tank will be turned on according to the test requirements;
[0071] Start the pumps PU1 and PU2 under test, observe and record the pressure, temperature, speed, power, voltage and current signals of the pumps under test;
[0072] After the test is completed, the pump under test is removed and the pipeline is sealed to ensure that the pipeline is clean.
[0073] (3) Residual oil recovery function
[0074] Close valves V5, V9, V11, V13, V14 and relief valve RV2 of the hydraulic pump test system, and open oil recovery and vent valves OV1, OV2, OV3, OV4 and OV5;
[0075] Start the tooling hydraulic pump HPU until all the hydraulic oil in the pipeline flows back to the oil tank;
[0076] After the oil is completely removed, shut off the tooling hydraulic pump HPU and the oil removal vent valves OV1, OV2, OV3, OV4, and OV5, and then proceed with the pipeline disassembly.
[0077] like Figure 2 As shown, the first test pump module, the second test pump module, the oil tank D, and the cooling water module are connected through the second pipeline system to form a lubricating oil pump test system.
[0078] The second piping system includes the twelfth piping PL12, the sixteenth piping PL16, the seventeenth piping PL17, the twenty-first piping PL21, and the twenty-second piping PL22;
[0079] One end of the twelfth pipeline PL12 is connected to the ninth oil port D9 of the oil tank, and the other end branches to form the thirteenth pipeline V13, the fourteenth pipeline V14 and the fifteenth pipeline V15. The sixteenth valve V16 and the oil filter OS are installed sequentially on the twelfth pipeline PL12 along the direction of medium flow.
[0080] The outlet of the thirteenth pipeline PL13 is connected to the inlet of the first test pipeline TPL1, and the seventeenth valve V17 is installed on the thirteenth pipeline PL13.
[0081] The outlet of the fourteenth pipeline PL14 is connected to the inlet of the second test pipeline TPL2. The eighteenth valve V18 is installed on the fourteenth pipeline PL14.
[0082] The outlet of the fifteenth pipeline PL15 is connected to the twelfth oil port D12 of the oil tank. The fifteenth pipeline PL15 is equipped with the seventh oil recovery vent valve OV7, the nineteenth valve V19, the twenty-fourth valve V24, the fourth pressure regulating valve PV4, the tooling lubricating oil pump OPU, the fourth pressure valve P4, and the twenty-seventh valve V27 in sequence along the direction of medium flow.
[0083] One end of the sixteenth pipeline PL16 is connected to the tenth oil port D10 of the oil tank, and the other end is connected to the heat exchange outlet of the cooler PC. The twenty-third valve V23 is installed on the sixteenth pipeline PL16.
[0084] One end of the seventeenth pipe PL17 is connected to the heat exchange inlet of the cooler PC, and the other end branches to form the eighteenth pipe PL18, the nineteenth pipe PL19, and the twentieth pipe PL20.
[0085] The inlet of the eighteenth pipeline PL18 is connected to the outlet of the second test pipeline TPL2. The twentieth valve V20 and the third check valve DV3 are installed sequentially on the eighteenth pipeline PL18 along the direction of medium flow.
[0086] The inlet of the nineteenth pipeline PL19 is connected to the outlet of the first test pipeline TPL. The twenty-first valve V21 and the fourth check valve DV4 are installed sequentially on the nineteenth pipeline PL19 along the direction of medium flow.
[0087] The inlet of the 20th pipeline PL20 is connected to the 15th pipeline PL15 between the 19th valve V19 and the 24th valve V24. The 22nd valve V22 and the 6th oil recovery vent valve OV6 are installed sequentially on the 20th pipeline PL20 along the direction of medium flow.
[0088] One end of the 21st pipeline PL21 is connected to the 11th oil port D11 of the oil tank, and the other end is connected to the 15th pipeline PL15 between the 24th valve V24 and the 4th pressure regulating valve PV4. The 25th valve V25 is installed on the 21st pipeline PL21.
[0089] One end of the 22nd pipeline PL22 is connected to the 15th pipeline PL15 between the 19th valve V19 and the 24th valve V24, and the other end branches to form the 23rd pipeline PL23 and the 24th pipeline PL24.
[0090] The outlet of the 23rd pipeline PL23 is connected to the 15th pipeline PL15 between the 4th pressure valve P4 and the 27th valve V27. The 26th valve V26 is installed on the 23rd pipeline PL23.
[0091] The liquid outlet of the twenty-fourth pipeline PL24 is connected to the thirteenth oil port D13 of the fuel tank. Along the direction of the medium flow on the twenty-fourth pipeline PL24, a twenty-eighth valve V26 and a third overflow valve RV3 are installed in sequence. Among them, the third overflow valve RV3 adopts a direct-acting overflow valve.
[0092] The above-mentioned lubricating oil pump test system has three test functions, namely the tightness test function, the tested lubricating oil pump test function and the remaining oil recovery function. The detailed process is as follows:
[0093] (1)Tightness test function
[0094] As Figure 2 shown, connect the lubricating oil pump test system according to the working principle diagram as required;
[0095] Close the valves V16, V23, V26, V27, V28;
[0096] Start the tooling lubricating oil pump OPU, slowly boost the pressure, and the pressure boost speed < 0.03 MPa / s. Stop boosting the pressure every time it rises by 1 - 2 bar, and check whether there is any leakage or other abnormal conditions in the pipeline;
[0097] Keep the pressure stable for 10 minutes. If there is no leakage, it is qualified.
[0098] (2)Tested lubricating oil pump test function
[0099] Close the valves V24, V25, V26, V27, V28 and the oil collection breather valves OV6, OV7;
[0100] Open the electric heater or cooling water module of the fuel tank according to the test requirements;
[0101] Start the tested pumps PU1, PU2, observe the pressure, temperature, speed, power, voltage, and current signals of the tested pumps and record them;
[0102] After the test is completed, remove the tested pumps and seal the pipelines to ensure the cleanliness of the pipelines.
[0103] (3)Remaining oil recovery function
[0104] Close the valves V16, V23, V25, V26, V28 of the hydraulic pump test system, and open the oil collection breather valves OV6, OV7;
[0105] Start the tooling lubricating oil pump OPU until all the hydraulic oil in the pipeline flows back to the fuel tank;
[0106] After the oil collection is completed, close the tooling lubricating oil pump OPU and the oil collection breather valves OV6, OV7, and carry out the pipeline disassembly work.
[0107] In this embodiment, valves 1 to 33 are all electric ball valves. The pump station system module also includes a centralized industrial control and data acquisition electrical power control module, which has the function of automatically acquiring and displaying test parameters and controlling the opening and closing of each valve to realize automated test operation.
[0108] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A pumping station system module, characterized in that: Includes the test fittings area and the system fittings area; The test pipe area is equipped with a first test pump module for installing the first test pump and a second test pump module for installing the second test pump. The system pipe area is equipped with an oil tank and a cooling water module. The first test pump module, the second test pump module, the oil tank and the cooling water module are connected through a first pipeline system to form a hydraulic pump test system, and are connected through a second pipeline system to form a lubricating oil pump test system.
2. The pump station system module according to claim 1, characterized in that: The first test pump module includes a first test pipeline and a first pressure regulating valve, a first valve, a first pump under test, a second valve, a first pressure valve, a first temperature valve, and a first flow meter arranged sequentially along the medium flow direction on the first test pipeline. The second test pump module includes a second test pipeline and a second pressure regulating valve, a third valve, a second pump under test, a fourth valve, a second pressure valve, a second temperature valve, and a second flow meter arranged sequentially along the medium flow direction on the second test pipeline.
3. The pump station system module according to claim 2, characterized in that: The first piping system includes a first pipe, a second pipe, a third pipe, a fourth pipe, a fifth pipe, a sixth pipe, a seventh pipe, an eighth pipe, a ninth pipe, a tenth pipe, and an eleventh pipe; The two ends of the first pipeline are connected to the fourth oil port of the oil tank and the liquid inlet of the first test pipeline, respectively. The ninth valve and the first oil recovery vent valve are installed sequentially along the direction of medium flow on the first pipeline. The two ends of the second pipeline are connected to the liquid outlet of the first test pipeline and the second oil port of the oil tank, respectively. The second pipeline is equipped with a first check valve, a sixth valve, a tooling hydraulic pump and a seventh valve in sequence along the direction of medium flow. One end of the third pipeline is connected to the second pipeline between the sixth valve and the tooling hydraulic pump, and the other end is connected to the first oil port of the oil tank. The fifth valve is installed on the third pipeline. One end of the fourth pipeline is connected to the second pipeline between the first check valve and the sixth valve, and the other end is connected to the third oil port of the oil tank. The eighth valve and the first relief valve are installed sequentially on the fourth pipeline along the direction of medium flow. One end of the fifth pipeline is connected to the second pipeline between the tooling hydraulic pump and the seventh valve, and the other end is connected to the fourth pipeline between the eighth valve and the first relief valve; One end of the sixth pipeline is connected to the return port of the first pump under test, and the other end is connected to the fifth oil port of the oil tank. The tenth valve, the second oil recovery vent valve and the eleventh valve are installed sequentially along the direction of medium flow on the sixth pipeline. The two ends of the seventh pipeline are connected to the seventh oil port of the oil tank and the liquid inlet of the second test pipeline, respectively. The fourteenth valve and the fourth oil recovery vent valve are installed sequentially on the seventh pipeline along the direction of medium flow. The two ends of the eighth pipeline are connected to the liquid outlet of the second test pipeline and the heat exchange inlet of the cooling water module, respectively. The eighth pipeline is equipped with a second check valve, a double filter, a fifth oil recovery and vent valve, an accumulator group and a second overflow valve in sequence along the direction of medium flow. One end of the ninth pipeline is connected to the return port of the second pump under test, and the other end is connected to the sixth oil port of the oil tank. The twelfth valve, the third oil recovery vent valve and the thirteenth valve are installed sequentially along the direction of medium flow on the ninth pipeline. One end of the tenth pipeline is connected to the second pipeline between the first check valve and the sixth valve, and the other end is connected to the eighth pipeline between the second check valve and the dual filter. The two ends of the eleventh pipeline are connected to the heat exchange outlet of the cooling water module and the eighth oil port of the oil tank, respectively. The fifteenth valve is installed on the eleventh pipeline.
4. The pump station system module according to claim 3, characterized in that: The accumulator group includes a gas source and two accumulators connected in parallel. One end of the accumulator is connected to the gas source, and the other end is connected to the eighth pipeline. Each accumulator is equipped with a thirty-third valve on both sides.
5. The pump station system module according to claim 2, characterized in that: The second piping system includes the twelfth pipe, the sixteenth pipe, the seventeenth pipe, the twenty-first pipe, and the twenty-second pipe; One end of the twelfth pipeline is connected to the ninth oil port of the oil tank, and the other end branches to form the thirteenth, fourteenth and fifteenth pipelines. The sixteenth valve and oil filter are installed in sequence along the direction of medium flow on the twelfth pipeline. The outlet of the thirteenth pipeline is connected to the inlet of the first test pipeline, and the seventeenth valve is installed on the thirteenth pipeline. The outlet of the fourteenth pipeline is connected to the inlet of the second test pipeline, and the eighteenth valve is installed on the fourteenth pipeline. The outlet of the fifteenth pipeline is connected to the twelfth oil port of the oil tank. The fifteenth pipeline is sequentially equipped with the seventh oil recovery vent valve, the nineteenth valve, the twenty-fourth valve, the fourth pressure regulating valve, the tooling lubricating oil pump, the fourth pressure valve, and the twenty-seventh valve along the direction of medium flow. One end of the sixteenth pipeline is connected to the tenth oil port of the oil tank, and the other end is connected to the heat exchange outlet of the cooling water module. The twenty-third valve is installed on the sixteenth pipeline. One end of the seventeenth pipeline is connected to the heat exchange inlet of the cooling water module, and the other end branches to form the eighteenth, nineteenth, and twentieth pipelines. The inlet of the eighteenth pipeline is connected to the outlet of the second test pipeline. The twentieth valve and the third check valve are installed sequentially along the direction of medium flow on the eighteenth pipeline. The inlet of the nineteenth pipeline is connected to the outlet of the first test pipeline. The twenty-first valve and the fourth check valve are installed sequentially along the direction of medium flow on the nineteenth pipeline. The inlet of the 20th pipeline is connected to the 15th pipeline between the 19th and 24th valves. The 22nd valve and the 6th oil recovery vent valve are installed sequentially on the 20th pipeline along the direction of medium flow. One end of the 21st pipeline is connected to the 11th oil port of the oil tank, and the other end is connected to the 15th pipeline between the 24th valve and the 4th pressure regulating valve. The 25th valve is installed on the 21st pipeline. One end of the 22nd pipeline is connected to the 15th pipeline between the 19th and 24th valves, and the other end branches to form the 23rd and 24th pipelines. The outlet of the 23rd pipeline is connected to the 15th pipeline between the 4th pressure valve and the 27th valve, and the 26th valve is installed on the 23rd pipeline; The outlet of the 24th pipeline is connected to the 13th oil port of the oil tank. The 28th valve and the 3rd relief valve are installed sequentially along the direction of medium flow on the 24th pipeline.
6. The pump station system module according to claim 1, characterized in that: The cooling water module includes a water tank, a cooler, and a circulation pipeline. The two ends of the circulation pipeline are connected to the cooling water inlet and the cooling water outlet of the cooler, respectively. The circulation pipeline is equipped with a 29th valve, a 30th valve, a 3rd pressure valve, a cooling water pump, a 3rd pressure regulating valve, a 31st valve, and a 32nd valve in sequence. The external pipeline between the 31st valve and the 32nd valve on the circulation pipeline is connected to the outlet of the water tank.
7. The pump station system module according to claim 1, characterized in that: The oil tank is equipped with an electric heater, a temperature transmitter, and a differential pressure transmitter.