Heating furnace for traction sheave production
By introducing a displacement adjustment mechanism and a heat pipe system into the heating furnace body, combined with aluminum-copper alloy heat sinks, the problems of low heating efficiency and slow heat dissipation of traction wheel heating furnaces have been solved, achieving efficient heating and rapid heat dissipation.
Patent Information
- Application Number
- CN202423194039.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing traction wheel heating furnaces have low heating efficiency and are not easy to dissipate heat quickly.
The heating furnace employs a displacement adjustment mechanism and a heat pipe system, with a servo motor driving the heating head to move horizontally along the material loading tank, enabling simultaneous heating of multiple lines. It also utilizes heat sinks and partitions made of aluminum-copper alloy products for rapid heat dissipation.
It improves the heating efficiency and heat dissipation of traction sheaves, enabling simultaneous and efficient heating and rapid heat dissipation of multiple traction sheaves.
Smart Images

Figure CN223550868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of traction wheel production technology, and in particular to a heating furnace for traction wheel production. Background Technology
[0002] The traction sheave is the device that transmits traction power in an elevator. The traction sheave can be divided into two parts: the sheave cylinder and the sheave rim. The sheave cylinder is the middle part, and the sheave rim is fitted onto the sheave cylinder. The annular surface of the sheave rim is cut with rim-shaped rope grooves. The traction sheave has characteristics such as high hardness, high wear resistance, and impact resistance. The traction sheave is mostly made of ductile iron. After the components of the traction sheave are manufactured, they need to be heated and shaped in a heating furnace to increase the overall hardness of the traction sheave.
[0003] In existing traction wheel heating furnaces, the traction wheels are arranged in a single line on the transport line and fed into the heating furnace, resulting in low heating efficiency and difficulty in quickly dissipating heat from the heated traction wheels. This paper proposes a heating furnace for traction wheel production to solve the above problems. Utility Model Content
[0004] In view of the shortcomings and defects in the existing technology, this utility model proposes a heating furnace for the production of traction wheels, which solves the technical problem that in the actual use of existing traction wheel heating furnaces, the traction wheels are arranged in a single line on the transport line and sent into the heating furnace, resulting in low heating efficiency and difficulty in quickly dissipating heat from the heated traction wheels.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A heating furnace for traction wheel production includes a heating furnace body and a plurality of traction wheel bodies. Conveyors are mounted through the left and right sides of the heating furnace body near its bottom. A plurality of heater bodies are fixedly installed at the upper end of the heating furnace body. The output ends of each heater body are connected to a first heat-conducting pipe. The lower ends of each first heat-conducting pipe vertically penetrate the top surface of the heating furnace body. A heating head is provided at one end of each first heat-conducting pipe inside the heating furnace body. A shifting adjustment mechanism is provided on the inner walls of the left and right sides of the heating furnace body above the conveyors. The shifting adjustment mechanism is associated with the heating heads. A plurality of material loading troughs are provided at the upper end of the conveyors, and the plurality of traction wheel bodies are respectively inserted into the plurality of material loading troughs.
[0007] Preferably, the displacement adjustment mechanism includes fixed seats respectively fixedly connected to the inner walls of the left and right sides of the heating furnace body. Both fixed seats are located above the conveyor. Both fixed seats have cavities. A servo motor is fixedly installed on the front side wall of both fixed seats. A lead screw is horizontally rotatably inserted through the inner walls of the front and rear sides of both cavities. A displacement block is threaded onto both lead screws. A strip-shaped opening is provided on the opposite inner walls of both cavities. Two displacement blocks are respectively disposed through the two strip-shaped openings. The same strip-shaped connecting block is fixedly connected to the opposite side walls of the two displacement blocks outside the strip-shaped openings. The strip-shaped connecting block is associated with several heating heads.
[0008] Preferably, limit rods are fixedly connected to the inner walls of the front and rear sides of the cavity near the top and bottom, and limit blocks are fixedly connected to the upper and lower ends of the displacement block. The two limit rods are respectively set to horizontally penetrate the two limit blocks.
[0009] Preferably, the upper ends of the plurality of heating heads are all connected to a second heat-conducting pipe, the plurality of second heat-conducting pipes are all fitted with an annular connecting block, the plurality of annular connecting blocks are all fixedly connected to a strip connecting block, the upper ends of the plurality of second heat-conducting pipes are all connected to a heat-conducting bend, and the lower ends of the plurality of first heat-conducting pipes are respectively connected to the plurality of heat-conducting bends.
[0010] Preferably, each of the several material loading troughs has a heat dissipation channel that is connected from left to right on the side wall near the lower end. Each of the several heat dissipation channels has a number of heat dissipation fins fixedly inserted through the top surface of each of the several heat dissipation channels. Each of the several heat dissipation channels has two partitions fixedly connected to the bottom of each of the several heat dissipation channels. The two partitions divide the material loading trough into equal parts. Each of the several traction wheel bodies is inserted between two adjacent partitions in the material loading trough. The lower ends of each of the several traction wheel bodies are in contact with the heat dissipation fins.
[0011] Preferably, both the heat sink and the partition are made of aluminum-copper alloy.
[0012] Compared with the prior art, the advantages of this utility model are as follows:
[0013] 1. By inserting several traction wheel bodies between two adjacent partitions in the material loading trough, and then placing the traction wheel bodies on the conveyor and guiding them into the heating furnace, the servo motor drives several heating heads to heat the several traction wheel bodies arranged in multiple lines on the conveyor, thereby improving the heating efficiency.
[0014] 2. By bringing several traction wheel bodies in the loading trough into contact with the heat sink, the heat dissipation channel, together with the heat sink and partition made of aluminum-copper alloy, rapidly conducts heat to the traction wheel bodies in the loading trough, thereby improving the heat dissipation effect of the traction wheel bodies. Attached Figure Description
[0015] Figure 1 This is a perspective view of a heating furnace for traction wheel production according to the present invention.
[0016] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;
[0017] Figure 3 for Figure 1 A magnified view of a section at point B in the middle;
[0018] Figure 4 This is a schematic diagram showing the disassembled structure of the material loading tank and heat sink of a heating furnace for traction wheel production proposed in this utility model.
[0019] In the diagram: 1. Heating furnace body, 2. Traction wheel body, 3. Conveyor, 4. Heater body, 5. First heat conduction pipe, 6. Heating head, 7. Material trough, 8. Fixed seat, 9. Cavity, 10. Servo motor, 11. Lead screw, 12. Shifting block, 13. Strip opening, 14. Strip connecting block, 15. Limiting rod, 16. Limiting block, 17. Second heat conduction pipe, 18. Annular connecting block, 19. Heat conduction bend, 20. Heat dissipation channel, 21. Heat sink, 22. Partition. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figure 1-4A heating furnace for traction wheel production includes a furnace body 1 and several traction wheel bodies 2. Conveyors 3 are installed on the left and right sides of the furnace body 1 near the bottom. The conveyors 3 transport the traction wheel bodies 2 placed in a loading trough 7 into the furnace body 1. Several heater bodies 4 are fixedly installed at the upper end of the furnace body 1. The output ends of each heater body 4 are connected to a first heat-conducting pipe 5. The lower ends of each first heat-conducting pipe 5 vertically penetrate the top surface of the furnace body 1. The first heat-conducting pipes 5 are located within the furnace body 1. Each end of the furnace body 1 is equipped with a heating head 6. The inner walls of the left and right sides of the furnace body 1, located above the conveyor 3, are equipped with shifting adjustment mechanisms. Each shifting adjustment mechanism includes a fixed seat 8, which is fixedly connected to the inner walls of the left and right sides of the furnace body 1. Both fixed seats 8 are located above the conveyor 3. Each fixed seat 8 has a cavity 9. A servo motor 10 is fixedly installed on the front side wall of each fixed seat 8. A lead screw 11 is horizontally rotatably inserted through the inner walls of the front and rear sides of each cavity 9. Activating the servo motor 10 on the two fixed seats 8 drives the lead screw 11. 1. Rotation: Two lead screws 11 are threaded with displacement blocks 12. Each of the two cavities 9 has a strip-shaped opening 13 on its opposite inner wall. The two displacement blocks 12 pass through the strip-shaped openings 13 on both sides. A strip-shaped connecting block 14 is fixedly connected to the opposite side wall of the two displacement blocks 12 outside the strip-shaped openings 13. The strip-shaped connecting block 14 is associated with several heating heads 6. Limiting rods 15 are fixedly connected to the front and rear inner walls of the cavity 9 near the top and bottom. Limiting blocks 16 are fixedly connected to the upper and lower ends of the displacement blocks 12. The limiting rod 15 is horizontally inserted through the two limiting blocks 16, so that the rotation of the screw 11 drives the threaded displacement block 12 to move horizontally along the strip opening 13 under the limiting action of the limiting rod 15 and the limiting block 16. The two displacement blocks 12, together with the strip connecting block 14 and several annular connecting blocks 18, drive the heating head 6 to move horizontally along the direction of the material loading trough 7 within the extension range of the heat-conducting bend 19. Thus, the heating heads 6 heat the several traction wheel bodies 2 arranged on the conveyor 3, thereby improving the heating efficiency.
[0023] The shift adjustment mechanism is associated with several heating heads 6. Each heating head 6 has a second heat-conducting pipe 17 connected to its upper end. Each second heat-conducting pipe 17 is fitted with an annular connecting block 18, which is fixedly connected to a strip connecting block 14. Each second heat-conducting pipe 17 has a heat-conducting bend 19 connected to its upper end. The lower ends of several first heat-conducting pipes 5 are connected to the heat-conducting bends 19. The heater body 4, in conjunction with the first heat-conducting pipes 5, second heat-conducting pipes 17, heat-conducting bends 19, and heating heads 6, heats several traction wheel bodies 2 arranged in multiple lines within the material loading trough 7. The upper end of the conveyor 3 has several material loading troughs 7, and several traction wheel bodies 2 are respectively inserted into these troughs. Each material loading trough 7 has a side wall near its lower end... The device has heat dissipation channels 20 that are connected on both sides. Several heat dissipation fins 21 are fixedly installed on the top surface of each heat dissipation channel 20. Two partitions 22 are fixedly connected to the bottom of each heat dissipation channel 20. The two partitions 22 divide the material loading tank 7 into equal parts. Several traction wheel bodies 2 are respectively inserted between two adjacent partitions 22 in the material loading tank 7. The lower ends of the several traction wheel bodies 2 are in contact with the heat dissipation fins 21. The heat dissipation fins 21 and the partitions 22 are both made of aluminum-copper alloy. The contact between the several traction wheel bodies 2 in the material loading tank 7 and the heat dissipation fins 21 allows the heat dissipation channels 20, together with the aluminum-copper alloy heat dissipation fins 21 and the partitions 22, to quickly conduct heat to the traction wheel bodies 2 in the material loading tank 7. With the help of an external fan, the heat dissipation effect of the traction wheel bodies 2 is improved.
[0024] In use, several traction wheel bodies 2 are inserted into several material loading troughs 7, such that the traction wheel bodies 2 are inserted between two adjacent partition plates 22 and abut against several heat dissipation fins 21 on the bottom of the material loading troughs 7. The material loading troughs 7 are placed on the conveyor 3 and transported to the heating furnace body 1. The heater body 4 is started, and the first heat conduction pipe 5, the second heat conduction pipe 17, the heat conduction bend 19 and the heating head 6 are used to heat the several traction wheel bodies 2 arranged in multiple lines in the material loading troughs 7. The servo motors 10 on the two fixed seats 8 are started to drive the lead screw 11 to rotate. The rotation of the lead screw 11 drives the threaded displacement block 12 to move between the limiting rod 15 and the limiting block 1. Under the limiting action of 6, it moves horizontally along the strip opening 13, and the two shifting blocks 12, together with the strip connecting block 14 and several ring connecting blocks 18, drive the heating head 6 to move horizontally along the direction of the loading trough 7 within the extension range of the heat-conducting bend 19. This allows several heating heads 6 to heat several traction wheel bodies 2 arranged on the conveyor 3, thereby improving the heating efficiency. The several traction wheel bodies 2 in the loading trough 7 come into contact with the heat sink 21, so that the heat dissipation channel 20, together with the heat sink 21 and the partition 22 made of aluminum-copper alloy, can quickly conduct heat to the traction wheel bodies 2 in the loading trough 7. With the help of the external fan, the heat dissipation effect of the traction wheel bodies 2 is improved.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A heating furnace for traction wheel production, comprising a heating furnace body (1) and a plurality of traction wheel bodies (2), wherein conveyors (3) are mounted through the left and right sides of the heating furnace body (1) near the bottom, characterized in that, A plurality of heater bodies (4) are fixedly installed at the upper end of the heating furnace body (1). The output ends of the plurality of heater bodies (4) are all connected to a first heat conduction pipe (5). The lower ends of the plurality of first heat conduction pipes (5) are vertically inserted through the top surface of the heating furnace body (1). A heating head (6) is provided at one end of the plurality of first heat conduction pipes (5) located inside the heating furnace body (1). A displacement adjustment mechanism is provided on the inner walls of the left and right sides of the heating furnace body (1) above the conveyor (3). The displacement adjustment mechanism is associated with the plurality of heating heads (6). A plurality of material loading troughs (7) are provided at the upper end of the conveyor (3). A plurality of traction wheel bodies (2) are respectively inserted into the plurality of material loading troughs (7).
2. A heating furnace for traction wheel production according to claim 1, characterized in that, The displacement adjustment mechanism includes fixed seats (8) fixedly connected to the inner walls of the left and right sides of the heating furnace body (1). Both fixed seats (8) are located above the conveyor (3). Both fixed seats (8) are provided with cavities (9). Servo motors (10) are fixedly installed on the front side walls of both fixed seats (8). Screws (11) are horizontally rotatably inserted through the inner walls of the front and rear sides of both cavities (9). Displacement blocks (12) are threaded onto both screws (11). Strip openings (13) are provided on the opposite inner walls of both cavities (9). Two displacement blocks (12) are respectively inserted through the strip openings (13) on both sides. The same strip connecting block (14) is fixedly connected to the opposite side walls of the two displacement blocks (12) outside the strip openings (13). The strip connecting block (14) is associated with several heating heads (6).
3. A heating furnace for traction wheel production according to claim 2, characterized in that, Limiting rods (15) are fixedly connected to the inner walls of the front and rear sides of the cavity (9) near the top and bottom. Limiting blocks (16) are fixedly connected to the upper and lower ends of the displacement block (12). The two limiting rods (15) are respectively set horizontally through the two limiting blocks (16).
4. A heating furnace for traction wheel production according to claim 1, characterized in that, The upper ends of several heating heads (6) are connected to a second heat-conducting pipe (17), and an annular connecting block (18) is sleeved on each of the second heat-conducting pipes (17). The annular connecting blocks (18) are fixedly connected to the strip connecting block (14). The upper ends of several second heat-conducting pipes (17) are connected to a heat-conducting bend (19), and the lower ends of several first heat-conducting pipes (5) are respectively connected to the heat-conducting bends (19).
5. A heating furnace for traction wheel production according to claim 1, characterized in that, Several material loading tanks (7) are provided with heat dissipation channels (20) that are connected from left to right on the side wall near the lower end. Several heat dissipation fins (21) are fixedly installed on the top surface of several heat dissipation channels (20). Two partitions (22) are fixedly connected to the bottom of several heat dissipation channels (20). The two partitions (22) divide the material loading tanks (7) into equal parts. Several traction wheel bodies (2) are respectively inserted between two adjacent partitions (22) in the material loading tanks (7). The lower ends of several traction wheel bodies (2) are in contact with the heat dissipation fins (21).
6. A heating furnace for traction wheel production according to claim 5, characterized in that, The heat sink (21) and the partition (22) are both made of aluminum-copper alloy.