Waterproof testing device for battery pack of electric bicycle

By designing a drying mechanism for a battery pack waterproof testing device, rotation and air supply technologies are used to remove water droplets from the surface of the battery pack, solving the problem of water droplets affecting the test and achieving rapid drying and accurate waterproof testing.

CN223551238UActive Publication Date: 2025-11-14TAICANG YUEBO ELECTRIC TECH
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Patent Information

Application Number
CN202423140286.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In existing technologies, water droplets on the surface of the battery pack after pumping and transporting it to the testing station can easily affect the normal operation of waterproof testing instruments.

Method used

A waterproof testing device for electric bicycle battery packs was designed. The device utilizes a drying mechanism consisting of a storage frame, clamping plate, rotating top plate, motor, and powerful fan. The rotating top plate drives the battery pack to rotate and remove surface water droplets, while the powerful fan accelerates the evaporation of moisture.

Benefits of technology

This method enables rapid drying of moisture on the surface of the battery pack, avoiding the impact of heating drying methods on test results and ensuring the accuracy and practicality of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric bicycle battery pack waterproof test device, relates to the electric bicycle battery pack waterproof test field, and comprises a water immersion pool and a waterproof test instrument, the upper end of the water immersion pool is connected with the waterproof test instrument through a fixing rack, and the inner side pool wall of the water immersion pool is supported with a storage frame plate through a supporting seat; the side end of the storage frame plate is connected with a clamping plate through an adjusting stud, the upper end of the storage frame plate is fixedly connected with a rotating top plate, the upper end face of the rotating top plate is connected with a motor through a rotating shaft, air supply grooves are symmetrically formed in the plate face of the rotating top plate, and powerful fans are correspondingly installed at the upper ends of the air supply grooves. The utility model solves the problem in the prior art that water drops on the surface of the battery pack conveyed to the detection platform after water pumping easily influence normal operation of a waterproof detection instrument.
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Description

Technical Field

[0001] This utility model relates to the field of waterproof testing technology for electric bicycle battery packs, and specifically to a waterproof testing device for electric bicycle battery packs. Background Technology

[0002] An electric bicycle battery pack is a device used to store electrical energy. It is usually composed of multiple battery cells, assembled together through connectors, cooling systems, etc., to form an integrated structure. The battery pack not only stores electrical energy but also outputs power to power the electric bicycle. A search revealed an existing technology (Announcement No.: CN202122948582.4) for a dustproof and waterproof testing device for a light truck new energy battery pack. The document describes a device that "transports the new energy battery pack to a testing platform via a conveyor belt for water injection testing. After testing, a centrifugal pump removes water, and during the water extraction process, another new energy battery pack is injected with water, improving testing efficiency. Furthermore, the device automatically transports the battery pack to the testing platform via a guide plate, eliminating the need for manual operation. The battery pack is fixed by a battery pack fixing plate, adapting to different battery pack sizes. It also maintains the stability of the battery pack during water injection, offering fast testing speed, water conservation, simple operation, and ease of production line testing." However, the existing technology has a problem where water droplets on the surface of the battery pack after water extraction can easily affect the normal operation of the waterproof testing instrument. Utility Model Content

[0003] To overcome the shortcomings of existing technologies, a waterproof testing device for electric bicycle battery packs is provided to solve the problem that water droplets on the surface of the battery pack after pumping water and transporting it to the testing station can easily affect the normal operation of the waterproof testing instrument.

[0004] To achieve the above objectives, a waterproof testing device for electric bicycle battery packs is provided, comprising: an immersion tank and a waterproof testing instrument, wherein the waterproof testing instrument is supported at the upper end of the immersion tank by a fixing frame.

[0005] The inner wall of the immersion pool is supported by a support base. A clamp is connected to the side end of the storage frame plate by an adjusting stud. A rotating top plate is fixedly connected to the upper end of the storage frame plate. A motor is connected to the upper end of the rotating top plate by a rotating shaft. Air supply slots are symmetrically opened on the rotating top plate, and a powerful fan is installed at the upper end of the air supply slots.

[0006] Furthermore, a fixed frame is welded to the rear end of the immersion tank, and instrument brackets are installed on the left and right sides of the fixed frame, with waterproof testing instruments placed inside the instrument brackets.

[0007] Furthermore, a water storage tank is placed on the upper surface of the fixing frame, and a water inlet is opened on the rear side of the immersion pool. The lower end of the water storage tank is connected to the water inlet through a drain pipe.

[0008] Furthermore, an electrically controlled valve is installed on the surface of the drain pipe, and the right side of the immersion pool is connected to the water storage tank via a pumping pipe; and a water pump is installed on the surface of the pumping pipe.

[0009] Furthermore, a drain plate is inlaid and fixed on the surface of the storage frame plate; and clamps are symmetrically distributed at the upper end of the drain plate, with the battery pack clamped between the clamps.

[0010] Furthermore, a fixing plate is provided on the lower surface of the motor, and the upper end of the fixing plate is connected to the fixing frame through a hydraulic column.

[0011] Furthermore, a rotating top plate is attached to the lower surface of the fixing plate, and two sets of powerful fans are embedded in the surface of the fixing plate.

[0012] The beneficial effects of this utility model are as follows: the electric bicycle battery pack waterproof testing device of this utility model utilizes a storage frame, clamping plate, rotating top plate, motor and powerful fan to form a surface drying mechanism for the electric bicycle battery pack. The rotating top plate drives the electric bicycle battery pack held in the storage frame to rotate and shake off surface water droplets. At the same time, the powerful fan blows air into the storage frame, realizing a waterproof testing device with rapid drying function. This facilitates the evaporation of moisture on the surface of the electric bicycle battery pack after immersion in water, avoids the influence of heating drying methods on the test results of the electric bicycle battery, ensures the dryness of the electric bicycle battery surface during testing, and improves the practicality of the immersion waterproof testing device. Attached Figure Description

[0013] Figure 1 This is a front view structural diagram of the waterproof testing device for electric bicycle battery packs according to an embodiment of the present invention.

[0014] Figure 2 This is a front view cross-sectional structural diagram of the waterproof testing device for electric bicycle battery packs according to an embodiment of the present invention.

[0015] Figure 3 This is a front view cross-sectional diagram of the connection structure between the storage frame and the rotating top plate in an embodiment of this utility model.

[0016] Figure 4 This is a schematic diagram of the lower end face structure of the rotating top plate according to an embodiment of the present invention.

[0017] In the diagram: 1. Immersion tank; 11. Fixing frame; 12. Water inlet; 13. Support base; 14. Instrument stand; 2. Storage frame; 21. Adjusting stud; 22. Clamping plate; 23. Draining plate; 3. Rotating top plate; 31. Motor; 32. Fixing plate; 33. Hydraulic column; 34. Powerful fan; 35. Rotating shaft; 36. Air supply duct; 4. Water storage tank; 41. Electrically controlled valve; 42. Drain pipe; 43. Suction pipe; 44. Water pump; 5. Waterproof testing instrument. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1 to 4 As shown, this utility model provides a waterproof testing device for electric bicycle battery packs, including: a water immersion tank 1 and a waterproof testing instrument 5. The waterproof testing instrument 5 is supported at the upper end of the water immersion tank 1 by a fixing frame 11.

[0020] The inner wall of the immersion pool 1 is supported by a support base 13. A clamp 2 is connected to the side end of the storage frame 2 by an adjusting stud 21. A rotating top plate 3 is fixedly connected to the upper end of the storage frame 2. A motor 31 is connected to the upper surface of the rotating top plate 3 by a rotating shaft 35. A symmetrical air supply slot 36 is provided on the surface of the rotating top plate 3. A powerful fan 34 is installed on the upper end of the air supply slot 36.

[0021] First, the electric bicycle battery pack to be tested is clamped in the storage frame 2 and lowered into the immersion tank 1. Water is poured into the immersion tank 1, and after the electric bicycle battery pack has been soaked for a period of time, the water in the immersion tank 1 is drained. The motor 31 drives the storage frame 2 to rotate, which spins the water off the surface of the electric bicycle battery pack. At the same time, a powerful fan 34 draws outside air to the surface of the electric bicycle battery pack to accelerate air circulation. After drying, the electric bicycle battery pack is moved up, and the waterproof testing instrument 5 is used to test the water-soaked electric bicycle battery pack to obtain the waterproof status of the electric bicycle battery pack.

[0022] In this embodiment, a fixing frame 11 is welded to the rear end of the immersion pool 1, and an instrument bracket 14 is installed on the left and right sides of the fixing frame 11. A waterproof testing instrument 5 is placed inside the instrument bracket 14.

[0023] As a preferred implementation, the instrument holder 14 is convenient for holding the waterproof testing instrument 5, which facilitates the testing of waterproof values ​​such as voltage on the electric bicycle battery pack after it has been immersed in water and dried, so as to determine the waterproof status of the electric bicycle battery pack.

[0024] In this embodiment, a water storage tank 4 is placed on the upper surface of the fixing frame 11, and a water inlet 12 is opened on the rear side of the immersion pool 1. The lower end of the water storage tank 4 is connected to the water inlet 12 through a drain pipe 42. An electric control valve 41 is installed on the surface of the drain pipe 42, and the right side of the immersion pool 1 is connected to the water storage tank 4 through a suction pipe 43; and a water pump 44 is installed on the surface of the suction pipe 43.

[0025] In a preferred embodiment, the water storage tank 4 stores water drawn from the immersion tank 1. The electronically controlled valve 41 controls the water in the storage tank 4 to drain into the immersion tank 1 through the drain pipe 42, thereby immersing the electric bicycle battery pack placed in the immersion tank 1 so that the waterproof testing instrument 5 can detect the waterproof condition of the electric bicycle battery pack after immersion. The water pump 44 facilitates the removal of water from the immersion tank 1, allowing for a convenient spin-drying operation of the electric bicycle battery pack.

[0026] In this embodiment, a drain plate 23 is inlaid and fixed on the upper surface of the storage frame plate 2; and clamping plates 22 are symmetrically distributed on the upper end of the drain plate 23, with the battery pack clamped between the clamping plates 22.

[0027] As a preferred implementation, the drain plate 23 facilitates the downward drainage of water from its surface. The clamping plate 22 holds the electric bicycle battery pack by adjusting the rotation of the stud 21, ensuring that the electric bicycle battery pack does not shift during rotation.

[0028] In this embodiment, a fixing plate 32 is provided on the lower surface of the motor 31, and the upper end of the fixing plate 32 is connected to the fixing frame 11 through a hydraulic column 33. A rotating top plate 3 is attached to the lower surface of the fixing plate 32, and two sets of powerful fans 34 are embedded in the surface of the fixing plate 32.

[0029] In a preferred embodiment, the hydraulic column 33 is used to pull the rotating top plate 3, which is connected to the storage frame plate 2, out of the immersion tank 1. Two sets of powerful fans 34 draw outside air into the surface of the electric bicycle battery pack in the immersion tank 1, accelerating the evaporation of moisture from the surface of the electric bicycle battery pack.

[0030] This utility model's waterproof testing device for electric bicycle battery packs effectively solves the problem in existing technologies where water droplets on the surface of the battery pack after pumping water can easily affect the normal operation of waterproof testing instruments. It realizes a waterproof testing device with a rapid drying function, which facilitates the evaporation of moisture on the surface of the electric bicycle battery pack after immersion in water, avoids the influence of heating drying methods on the test results of electric bicycle batteries, ensures the dryness of the electric bicycle battery surface during testing, improves the practicality of immersion-type waterproof testing devices, and is suitable for waterproof testing devices for electric bicycle battery packs.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waterproof testing device for an electric bicycle battery pack, comprising: The immersion tank (1) and the waterproof testing instrument (5) are provided, wherein the waterproof testing instrument (5) is supported at the upper end of the immersion tank (1) by a fixing frame (11), characterized in that: The inner wall of the immersion pool (1) is supported by a support base (13) and a storage frame plate (2). The side end of the storage frame plate (2) is connected to a clamp plate (22) by an adjusting stud (21). The upper end of the storage frame plate (2) is fixedly connected to a rotating top plate (3). The upper surface of the rotating top plate (3) is connected to a motor (31) by a rotating shaft (35). The rotating top plate (3) has symmetrically opened air supply slots (36). A powerful fan (34) is installed on the upper end of the air supply slots (36).

2. The waterproof testing device for an electric bicycle battery pack according to claim 1, characterized in that, A fixing frame (11) is welded to the rear end of the immersion pool (1), and an instrument bracket (14) is installed on the left and right sides of the fixing frame (11). A waterproof testing instrument (5) is placed inside the instrument bracket (14).

3. The waterproof testing device for an electric bicycle battery pack according to claim 1, characterized in that, A water storage tank (4) is placed on the upper surface of the fixed frame (11), and an inlet (12) is opened on the rear side of the immersion pool (1). The lower end of the water storage tank (4) is connected to the inlet (12) through a drain pipe (42).

4. The waterproof testing device for an electric bicycle battery pack according to claim 3, characterized in that, An electric control valve (41) is installed on the surface of the drain pipe (42), and the right side of the immersion pool (1) is connected to the water storage tank (4) through the pumping pipe (43); and a water pump (44) is installed on the surface of the pumping pipe (43).

5. The waterproof testing device for an electric bicycle battery pack according to claim 1, characterized in that, The upper surface of the storage frame (2) is inlaid with a drain plate (23); and the clamps (22) are symmetrically distributed at the upper end of the drain plate (23), and the battery pack is clamped between the clamps (22).

6. The waterproof testing device for an electric bicycle battery pack according to claim 1, characterized in that, A fixing plate (32) is provided on the lower surface of the motor (31), and the upper end of the fixing plate (32) is connected to the fixing frame (11) through a hydraulic column (33).

7. The waterproof testing device for an electric bicycle battery pack according to claim 6, characterized in that, The lower surface of the fixed plate (32) is attached to a rotating top plate (3), and two sets of powerful fans (34) are embedded in the surface of the fixed plate (32).

Citation Information

Patent Citations

  • Dustproof and waterproof test device for light truck new energy battery pack

    CN216621632U