Sample splitter for agricultural product detection

By introducing a screening box and a sorting mechanism into the agricultural product testing and sorting device, and using a water washing screening method with a rotating shaft and a clapper, the problem of screening out shriveled or hollow agricultural products has been solved, achieving efficient agricultural product sorting and testing.

CN223551413UActive Publication Date: 2025-11-14SHENZHEN BANCUNTU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422503582.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-11-14
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing technologies cannot effectively screen out shriveled or hollow agricultural products that have been eaten by insects, affecting the accuracy of agricultural product testing and sampling.

Method used

A sampler for agricultural product testing was designed, comprising a screening box and a sample separation mechanism. The screening box is equipped with a rotating shaft and a clapper for screening out shriveled or hollow agricultural products. After screening by washing with water, the products are transported to the sample separation mechanism for multi-stage sample separation.

Benefits of technology

This method effectively screens out shriveled and hollow agricultural products, avoiding any impact on testing data and improving sampling efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of agricultural product detection, in particular to an agricultural product detection sample splitter which comprises a screening box mounted on the sample splitter, a screening mechanism for screening defective agricultural products is arranged on the screening box, and a sample splitting mechanism for splitting samples according to the sizes of the agricultural products is arranged in the sample splitter. The agricultural products are pressed into water in the screening box through the rotating beating plate, the full agricultural products naturally settle to the bottom of the screening box, and the wizened and hollow agricultural products float on the water surface, so that the wizened and hollow agricultural products are screened, and through the cooperation of the two sample separation sieve plates and the material guide sieve plate, the quality of the agricultural products is improved. The agricultural products with different particle sizes are subjected to multi-stage sample separation and screening, follow-up detection work is facilitated, the protruding blocks are driven by the rotating motor to rotate to impact the sample separation sieve plate, so that the sample separation sieve plate is driven to vibrate up and down on the vibration springs, the agricultural products are prevented from being stacked on the sample separation sieve plate, material guide holes are prevented from being blocked, and the screening efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of agricultural product testing technology, and in particular to an agricultural product testing sample divider. Background Technology

[0002] For example, Chinese patent CN219038557U discloses an agricultural product testing and sorting device. By vibrating the screen up and down, it increases the speed of agricultural product sorting, enabling rapid sorting with high efficiency and good results. The device pushes the crops into the sorting port by the horizontal reciprocating movement of two pusher plates, preventing screen blockage, saving time and effort, and meeting the needs of large-scale sorting.

[0003] However, the above application only uses sieves to screen and sample agricultural products by particle size. However, many agricultural products have a large overall particle size but are shriveled, or even hollow inside due to insects. Therefore, it is necessary to remove these substandard agricultural products to avoid affecting the sample testing data. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an agricultural product testing and sorting device, which solves the technical problem that existing technologies cannot sort and screen out shriveled or hollow agricultural products that have been eaten by insects. This achieves the purpose of removing substandard agricultural products and avoiding affecting the sorting and testing data.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an agricultural product testing and sampling device, including a screening box installed on the sampling device, the screening box being provided with a screening mechanism for screening out substandard agricultural products, and the internal part of the sampling device being provided with a sampling mechanism for sorting agricultural products by size.

[0006] The screening mechanism includes a rotating shaft rotatably connected inside the screening box, on which clappers are installed in a ring at equal intervals. A drive motor for driving the rotating shaft to rotate is installed on the back of the screening box. The screening box is equipped with a conveying mechanism for conveying the agricultural products after washing and screening.

[0007] Preferably, the conveying mechanism includes a feeding tank that is inclinedly installed inside the screening box, and the other end of the feeding tank extends to the outside of the screening box. A rotating shaft is rotatably connected inside the feeding tank, and a conveying auger is installed on the rotating shaft. A feeding pipe extending into the sampler is installed at the bottom right side of the feeding tank, and a feeding motor that drives the rotating shaft to rotate is installed on the right side of the feeding tank.

[0008] Preferably, the left side of the feeding tank located inside the screening box is in a semi-open state, and the conveying auger is uniformly provided with filter holes.

[0009] Preferably, the sample separation mechanism includes two vertically equidistant sample separation sieves arranged in the upper middle part of the sampler's interior. A guide sieve is installed in the lower part of the sampler's interior. Both the sample separation sieve and the guide sieve are installed at an incline inside the sampler, and guide holes with progressively smaller inner diameters are uniformly opened through them. A discharge pipe is provided on one side of the sampler, corresponding to the lowest incline of the sample separation sieve and the guide sieve. A vibration component is provided inside the sampler to cause the sample separation sieve to intermittently oscillate along an up-down trajectory.

[0010] Preferably, the vibration assembly includes vibration springs installed at the four corners of the bottom of the sample sieve plate, an mounting plate for installing the vibration springs is provided on the inner wall of the sampler, a shaft is rotatably connected inside the slot opened on the back of the sampler, and a protrusion that acts on the lower surface of the sample sieve plate to make it swing up and down is fixedly connected to its front end, and a rotary motor for driving the shaft to rotate is installed on the sampler.

[0011] Preferably, each of the two shafts is equipped with a pulley, and the two shafts are connected by a drive belt that is rotatably connected to the pulleys.

[0012] Preferably, the bottom left and right sides of the sampler are provided with material discharge ramps, the back of the sampler is equipped with a waste discharge pipe corresponding to the lowest end of the material discharge ramps, and the sampler is equipped with an observation window.

[0013] By employing the above technical solution, this utility model provides an agricultural product testing and sampling device, which has at least the following beneficial effects:

[0014] 1. This utility model uses a rotating shovel to press agricultural products into the water inside the screening box. Plump agricultural products naturally sink to the bottom of the screening box, while shriveled and hollow agricultural products float on the surface, thereby removing shriveled and hollow agricultural products.

[0015] 2. This utility model uses the combination of two sample-separating sieve plates and a guide sieve plate to perform multi-level sample screening of agricultural products with different particle sizes, which facilitates subsequent testing.

[0016] 3. This utility model uses a rotary motor to drive the protrusion to rotate, thereby impacting the sample sieve plate, which in turn causes the sample sieve plate to vibrate up and down on the vibrating spring. This prevents agricultural products from accumulating on the sample sieve plate and clogging the guide holes, thus improving the screening efficiency. Attached Figure Description

[0017] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0021] Figure 3 This is a cross-sectional structural diagram of the screening mechanism and conveying mechanism of this utility model;

[0022] Figure 4 This is a cross-sectional view of the internal structure of the sample-separating mechanism of this utility model;

[0023] Figure 5 This is a partial independent side view of the vibration component of this utility model.

[0024] In the diagram: 1. Sampling device; 2. Screening box; 3. Screening mechanism; 301. Rotating shaft; 302. Patching plate; 303. Drive motor; 4. Conveying mechanism; 401. Feeding tank; 402. Rotating shaft; 403. Conveying auger; 404. Feeding pipe; 405. Feeding motor; 5. Sampling mechanism; 501. Sampling sieve plate; 502. Guide sieve plate; 503. Discharge pipe; 504. Vibration assembly; 5041. Vibration spring; 5042. Mounting plate; 5043. Shaft; 5044. Protrusion; 5045. Rotary motor; 505. Pulley; 506. Transmission belt; 601. Material discharge ramp; 602. Waste discharge pipe; 603. Observation window. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] To address the current problem of being unable to properly sample and screen out shriveled or insect-eaten hollow agricultural products, this embodiment provides an agricultural product testing and sorting device. Please refer to... Figures 1-5This embodiment provides an agricultural product testing and sorting device that can remove substandard agricultural products to avoid affecting the sampling and testing data. The device includes a screening box 2 installed on a sorting unit 1, with a screening mechanism 3 for screening substandard agricultural products on the screening box 2. Inside the sorting unit 1 is a sorting mechanism 5 for sorting agricultural products by size. The screening mechanism 3 removes shriveled or hollow agricultural products. The screened agricultural products are then transported by a conveying mechanism 4 within the screening mechanism 3 to the sorting mechanism 5 for further screening and sorting, facilitating subsequent testing.

[0028] Since existing technology cannot separate and screen out shriveled or hollow agricultural products that have been eaten by insects, this device is equipped with a screening mechanism 3. The screening mechanism 3 includes a rotating shaft 301 rotatably connected inside the screening box 2. Plates 302 are installed in a ring at equal intervals on the rotating shaft 301. A drive motor 303 is installed on the back of the screening box 2 to drive the rotating shaft 301 to rotate. The screening box 2 is equipped with a conveying mechanism 4 for conveying the agricultural products after washing and screening. The agricultural products are poured into the screening box 2, and then the drive motor 303 is started to drive the rotating shaft 301 to rotate, thereby driving the plate 302 on the rotating shaft 301 to rotate and press the agricultural products into the water inside the screening box 2. The plump agricultural products naturally sink to the bottom of the screening box 2, while the shriveled and hollow agricultural products float on the surface of the water, thereby screening out the shriveled and hollow agricultural products.

[0029] After the shriveled and hollow agricultural products are screened out, the plump agricultural products need to be introduced into the sampler 1 for sorting. Therefore, the device is also equipped with a conveying mechanism 4. The conveying mechanism 4 includes a feeding tank 401 that is installed at an incline in the screening box 2, and the other end of the feeding tank 401 extends to the outside of the screening box 2. A rotating shaft 402 is rotatably connected inside the feeding tank 401. A conveying auger 403 is installed on the rotating shaft 402. A feeding pipe 404 that extends into the sampler 1 is installed on the bottom right side of the feeding tank 401. A feeding motor 405 that drives the rotating shaft 402 to rotate is installed on the right side of the feeding tank 401.

[0030] The left side of the feeding tank 401, located inside the screening box 2, is in a semi-open state. The conveying auger 403 has evenly spaced filter holes. When the feeding motor 405 is started, it drives the rotating shaft 402 to rotate, thereby driving the conveying auger 403 on the rotating shaft 402 to rotate. The agricultural products that have settled at the bottom of the screening box 2 are conveyed to the top of the feeding tank 401 and introduced into the sampler 1 through the feeding pipe 404 for sampling and screening. The filter holes on the conveying auger 403 filter out water, preventing a large amount of water from being introduced into the sampler 1.

[0031] For testing purposes, agricultural products of different particle sizes need to be sorted before testing. Therefore, the device is also equipped with a sampling mechanism 5. The sampling mechanism 5 includes two sampling screen plates 501 that are vertically and equidistantly arranged in the upper part of the sampler 1. A guide screen plate 502 is installed at the lower part of the sampler 1. Both the sampling screen plates 501 and the guide screen plate 502 are installed at an incline inside the sampler 1, and guide holes with progressively smaller inner diameters are evenly distributed through them. A discharge pipe 503 is provided on one side of the sampler 1, corresponding to the lowest incline of the sampling screen plates 501 and the guide screen plates 502. A vibration component 504 is provided inside the sampler 1 to make the sampling screen plates 501 intermittently swing along an up-down trajectory. Agricultural products introduced into the sampler 1 through pipe 404 fall onto the sampling sieve plate 501. Agricultural products with larger particle diameters remain on the surface of the top sampling sieve plate 501, while agricultural products with smaller diameters fall through the largest diameter guide hole on the top sampling sieve plate 501 onto the middle sampling sieve plate 501, and agricultural products with even smaller diameters fall through the guide hole on the middle sampling sieve plate 501 onto the guide sieve plate 502. This completes the multi-stage screening of agricultural products by size. Since the sampling sieve plate 501 and the guide sieve plate 502 are both installed at an angle inside the sampler 1, the agricultural products roll to the left side of the sampling sieve plate 501 and the guide sieve plate 502 under the action of gravity and are discharged through the discharge pipe 503.

[0032] The bottom left and right sides of the sampler 1 are provided with material discharge ramps 601. The back of the sampler 1 is equipped with a waste discharge pipe 602 corresponding to the lowest end of the material discharge ramp 601. The sampler 1 is equipped with an observation window 603. Small agricultural products fall through the guide hole opened on the guide screen plate 502 and onto the material discharge ramp 601, and slide down to the waste discharge pipe 602 for discharge. The sorting situation inside the sampler 1 can be observed in real time through the observation window 603.

[0033] Example 2

[0034] Based on Example 1, such as Figures 1-5As shown, since relying on gravity to allow agricultural products to roll naturally is inefficient and may result in product accumulation and failure to fall, the device also includes a vibration assembly 504. The vibration assembly 504 includes vibration springs 5041 installed at the four corners of the bottom of the sampling sieve plate 501. An mounting plate 5042 for installing the vibration springs 5041 is provided on the inner wall of the sampler 1. A shaft 5043 is rotatably connected inside a slot on the back of the sampler 1, and its front end is fixedly connected to a convex force that acts on the lower surface of the sampling sieve plate 501, causing it to swing up and down. Block 5044, a rotary motor 5045 is installed on the sampler 1 to drive the shaft 5043 to rotate. When the rotary motor 5045 is started, the shaft 5043 is driven to rotate, which in turn drives the protrusion 5044 at its front end to rotate and strike the sample sieve plate 501. This causes the sample sieve plate 501 to vibrate up and down on the stretching vibration spring 5041, which improves the sorting efficiency. Moreover, because the protrusion 5044 is located on the bottom right side of the sample sieve plate 501, when the sample sieve plate 501 is driven to vibrate, it is higher on the right and lower on the left, which makes it easier for agricultural products to be discharged.

[0035] Both shafts 5043 are equipped with pulleys 505. The two shafts 5043 are connected by a drive belt 506 that is rotatably connected to the pulleys 505. The drive belt 506 rotates between the two pulleys 505, thereby driving the two shafts 5043 to rotate synchronously, thus vibrating the two sample sieve plates 501 synchronously, which improves the sorting efficiency.

[0036] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An agricultural product testing and sampling device, comprising a screening box (2) installed on the sampling device (1), characterized in that: The screening box (2) is equipped with a screening mechanism (3) for screening out substandard agricultural products, and the sampler (1) is equipped with a sampler mechanism (5) for separating agricultural products by size. The screening mechanism (3) includes a rotating shaft (301) rotatably connected inside the screening box (2). A clapper (302) is installed on the rotating shaft (301) in a ring at equal intervals. A drive motor (303) for driving the rotating shaft (301) to rotate is installed on the back of the screening box (2). A conveying mechanism (4) for conveying agricultural products after water washing and screening is provided inside the screening box (2).

2. The agricultural product testing and sampling device according to claim 1, characterized in that: The conveying mechanism (4) includes a feeding tank (401) installed at an incline inside the screening box (2), and the other end of the feeding tank (401) extends to the outside of the screening box (2). A rotating shaft (402) is rotatably connected inside the feeding tank (401), and a conveying auger (403) is installed on the rotating shaft (402). A feeding pipe (404) extending into the sampler (1) is installed at the bottom right side of the feeding tank (401), and a feeding motor (405) driving the rotating shaft (402) to rotate is installed on the right side of the feeding tank (401).

3. The agricultural product testing and sampling device according to claim 2, characterized in that: The left side of the feeding tank (401) located inside the screening box (2) is in a semi-open state, and the conveying auger (403) is uniformly provided with water filter holes.

4. The agricultural product testing and sampling device according to claim 1, characterized in that: The sample separation mechanism (5) includes two vertically equidistant sample separation sieves (501) arranged in the upper middle part of the sample separator (1). A guide sieve (502) is installed in the lower part of the sample separator (1). Both the sample separation sieve (501) and the guide sieve (502) are installed at an inclination inside the sample separator (1), and guide holes with progressively smaller inner diameters are uniformly opened on them. A discharge pipe (503) is provided on one side of the sample separator (1) corresponding to the lowest inclination of the sample separation sieve (501) and the guide sieve (502). A vibration component (504) is provided inside the sample separator (1) to make the sample separation sieve (501) swing intermittently along the up and down trajectory.

5. The agricultural product testing and sampling device according to claim 4, characterized in that: The vibration assembly (504) includes vibration springs (5041) installed at the four corners of the bottom of the sample sieve plate (501). The inner wall of the sampler (1) is provided with a mounting plate (5042) for installing the vibration springs (5041). A shaft (5043) is rotatably connected inside the slot opened on the back of the sampler (1), and a protrusion (5044) is fixedly connected to its front end, which acts on the lower surface of the sample sieve plate (501) to make it swing up and down. A rotary motor (5045) for driving the shaft (5043) to rotate is installed on the sampler (1).

6. The agricultural product testing and sampling device according to claim 5, characterized in that: Both shafts (5043) are equipped with pulleys (505), and the two shafts (5043) are connected by a drive belt (506) rotatably connected to the pulleys (505).

7. The agricultural product testing and sampling device according to claim 1, characterized in that: The bottom left and right sides of the sampler (1) are provided with material discharge slopes (601), and the back of the sampler (1) is equipped with a waste discharge pipe (602) corresponding to the lowest end of the material discharge slope (601). The sampler (1) is equipped with an observation window (603).

Citation Information

Patent Citations

  • Sample splitter for agricultural product detection

    CN219038557U