Hardness detection device for metal product research and development

By designing the testing frame and related components to work together, the limitations of existing devices and the instability of loading and unloading have been solved, enabling comprehensive hardness testing of metal products and rapid loading and unloading, thus improving the practicality and safety of the testing device.

CN223551513UActive Publication Date: 2025-11-14JIANGSU HAOFENG SMART WIND POWER CO LTD
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Patent Information

Application Number
CN202422706118.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-11-14
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing metal product hardness testing devices can only perform single-point continuous pressing operations, with a small testing area, inability to switch quickly, and limited testing results. Furthermore, the equipment cannot efficiently and stably perform metal loading and unloading and hardness testing.

Method used

A hardness testing device was designed, comprising components such as a testing frame, limiting groove, lifting push rod, shrink frame, air pump, dustproof net frame, guide pipe, air control valve seat, telescopic airbag, and top pressure plate frame. Through airflow control and the coordinated operation of the components, the device can achieve all-round fixation and position adjustment of metal products, and support rapid testing and stable loading and unloading.

Benefits of technology

It enables comprehensive hardness testing of metal products, improves the comprehensiveness and stability of testing, avoids metal breakage, supports rapid loading and unloading operations, and meets daily use needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal hardness detection, in particular to a hardness detection device for metal product research and development, which comprises a detection frame, limiting grooves are formed in four sides of the side surface of the detection frame, lifting push rods are arranged at four corners of the inner wall of the detection frame, and a lifting top cover is movably connected to the top of the detection frame. A top push rod is arranged at the top of the lifting top cover, a bottom push rod is arranged at the bottom end of the detection frame, and telescopic frames are fixedly connected to the four sides of the side face of the detection frame. Through the arrangement of the detection frame, the limiting groove, the top push rod, the contraction frame, the flow guide frame, the inflator pump machine, the dustproof net frame, the flow guide pipe, the air control valve seat, the telescopic air bag, the top pressing plate frame, the top pressing seat and the top pressing rolling ball, the hardness detection device can be used for carrying out more comprehensive hardness detection operation for metal product research and development; a worker firstly puts a metal product needing to be detected into the center of the interior of the detection frame, and then starts the inflator pump machine at one end of the contraction frame.
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Description

Technical Field

[0001] This utility model relates to the field of metal hardness testing technology, specifically a hardness testing device for the research and development of metal products. Background Technology

[0002] Hardness is a performance indicator that measures the softness or hardness of metallic materials. Hardness testing is widely used in production practice and scientific research because it is simple, fast, does not damage parts, and has a certain relationship with other mechanical properties. It is used to test and evaluate the performance of metallic materials. There are many hardness testing methods, which can be basically divided into indentation method, scratch method, rebound method, etc.

[0003] In response, Chinese patent application number CN 217425258 U discloses a metal hardness testing device for metal product research and development. The device includes a mounting frame, a testing platform fixedly mounted on the inner bottom wall of the mounting frame, and a pressure head fixedly mounted on the inner top wall of the mounting frame above the testing platform. Cover plates are hinged to both the front and rear sides of the testing platform. Two side guard plates are provided inside the mounting frame, located on the left and right sides of the cover plates. Connection holes are provided on both the left and right sides of the mounting frame. This metal hardness testing device for metal product research and development has advantages such as auxiliary restraint and high protection. It solves the problem that current methods for hardness testing of metal materials used in metal products involve placing the metal to be tested on the testing platform using a clamping mechanism, followed by pressure testing by the pressure head. However, this method only allows clamping regular metal objects, resulting in significant limitations and a lack of protective measures at the testing point, posing a significant safety hazard.

[0004] However, due to its inherent limitations, this structure can only perform simple single-point continuous indentation hardness testing of metal products during the research and development process. The testing area on the metal surface is small, making it impossible to quickly switch and adjust the testing points. This results in certain limitations. Furthermore, the equipment cannot perform more efficient and stable metal loading and unloading, nor can it perform more stable hardness testing, thus failing to meet daily usage requirements. Therefore, there is an urgent need to design a hardness testing device for metal product research and development to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a hardness testing device for metal product research and development, in order to solve the problems mentioned in the background art. In the process of hardness testing of metal products, the existing structure can only perform simple single-point continuous pressing operation hardness testing due to its own limitations. The area of ​​the detection position on the metal surface is small, and it is not possible to quickly switch and adjust the detection point. The detection results have certain limitations. At the same time, the equipment cannot perform more efficient and stable metal loading and unloading, or more stable hardness testing, and cannot meet the needs of daily use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a hardness testing device for metal product research and development, comprising a testing frame, wherein limit grooves are provided on the four sides of the side of the testing frame, lifting push rods are provided at the four corners of the inner wall of the testing frame, a lifting top cover is movably connected to the top of the testing frame, a top push rod is provided on the top of the lifting top cover, and a bottom push rod is provided at the bottom of the testing frame.

[0007] A shrink frame is fixedly connected to the four sides of the detection frame, and a flow guide is provided at the four corners of the shrink frame.

[0008] Preferably, an air pump is provided on one side of the shrink frame, and a dustproof net frame is provided at one end of the air pump.

[0009] Preferably, a guide pipe is fixedly connected to the center of the side of the shrink rack, and a control valve seat is provided at the center of the side of the guide pipe.

[0010] Preferably, the retractable frame is provided with a telescopic airbag inside, and one end of the telescopic airbag is fixedly connected to a top pressure plate frame.

[0011] Preferably, one end of the push rod is fixedly connected to a top pressure seat, and one end of the bottom push rod is fixedly connected to a bottom pressure seat.

[0012] Preferably, the bottom end of the top pressure seat is provided with a top pressure ball, and the surface of the bottom pressure seat is provided with a mating sleeve groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This hardness testing device for metal product research and development, through its testing frame, limiting groove, push rod, shrink frame, guide frame, air pump, dustproof mesh frame, guide pipe, air control valve seat, telescopic airbag, top pressure plate frame, top pressure seat, and top pressure roller, allows for more comprehensive hardness testing of metal products. In actual use, the operator first places the metal product to be tested into the center of the testing frame, then starts the air pump at one end of the shrink frame to draw air from the dustproof mesh frame. The airflow is then controlled and regulated through the four corner guide frames on the side of the shrink frame, the guide pipe on the side of the shrink frame, and the air control valve seat. The system operates by controlling the extension and retraction of the telescopic airbags inside the shrink frame. The top pressure plate at one end of the telescopic airbag passes through the limiting groove of the testing frame and abuts against the four sides of the metal product, quickly and securely fixing it in place. Then, the push rod is activated, pressing the top pressure roller at one end against the top of the metal product. The shrink frame on the side of the testing frame is then controlled to adjust the extension and retraction of the four sets of telescopic airbags and the top pressure plate, adjusting the position of the metal product. The top pressure roller at the bottom of the top pressure seat quickly adjusts its position on the surface of the metal product, enabling a more comprehensive all-around hardness test and demonstrating the practicality of the equipment design.

[0015] This hardness testing device for metal products, through its testing frame, lifting push rod, lifting top cover, top push rod, bottom push rod, top pressure seat, bottom pressure seat, top pressure roller, and docking slot, further improves the overall usability of the equipment. During daily use, operators can simultaneously activate the top and bottom push rods at the top and bottom positions. The top and bottom pressure seats at one end of each rod can be fitted together at the top and bottom ends of the metal product. The docking slot on the bottom pressure seat surface can also be fitted together with the top pressure roller at the bottom of the top pressure seat. When the top pressure roller causes deformation of the metal product, the docking slot of the bottom pressure seat provides stable fitting and bearing protection, preventing the metal product from breaking. Simultaneously, the lifting push rods at the four corners of the inner wall of the testing frame can be activated to quickly adjust the lifting top cover at the top of the testing frame, enabling rapid loading and unloading of metal products within the testing frame, demonstrating the comprehensiveness of the equipment design. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the retractable frame of this utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of the push rod and bottom push rod of this utility model;

[0019] Figure 4This is a schematic diagram of the overall structure of the testing frame of this utility model.

[0020] In the diagram: 1. Detection frame; 2. Limiting groove; 3. Lifting push rod; 4. Lifting top cover; 5. Top push rod; 6. Bottom push rod; 7. Retractable frame; 8. Flow guide frame; 9. Air pump; 10. Dustproof net frame; 11. Flow guide pipe; 12. Air control valve seat; 13. Telescopic airbag; 14. Top pressure plate frame; 15. Top pressure seat; 16. Bottom pressure seat; 17. Top pressure ball; 18. Connecting sleeve groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 One embodiment provided by this utility model:

[0023] A hardness testing device for metal product research and development includes a testing frame 1. Limiting grooves 2 are formed on the four sides of the testing frame 1. Lifting push rods 3 are provided at the four corners of the inner wall of the testing frame 1. A lifting top cover 4 is movably connected to the top of the testing frame 1. A top push rod 5 is provided on the top of the lifting top cover 4. A bottom push rod 6 is provided at the bottom of the testing frame 1. One end of the top push rod 5 is fixedly connected to a top pressure seat 15, and one end of the bottom push rod 6 is fixedly connected to a bottom pressure seat 16. A top pressure ball 17 is provided at the bottom of the top pressure seat 15. A mating groove 18 is formed on the surface of the bottom pressure seat 16. The top push rod 5 and bottom push rod 6 are simultaneously activated at their upper and lower positions. The top pressure seat 15 and bottom pressure seat 16 at one end of each of the top push rod 5 and bottom push rod 6 can be mated together at the upper and lower ends of the metal product. The mating groove 18 on the surface of the bottom pressure seat 16 can also be mated together with the top pressure ball 17 at the bottom of the top pressure seat 15.

[0024] A shrink frame 7 is fixedly connected to the four sides of the inspection frame 1. A flow guide frame 8 is set at the four corners of the shrink frame 7. An air pump 9 is set on one side of the shrink frame 7. A dustproof net frame 10 is set at one end of the air pump 9. A flow guide pipe 11 is fixedly connected to the center of the side of the shrink frame 7. An air control valve seat 12 is set at the center of the side of the flow guide pipe 11. A telescopic airbag 13 is set inside the shrink frame 7. A top pressure plate frame 14 is fixedly connected to one end of the telescopic airbag 13. When the air pump 9 at one end of the shrink frame 7 is started, air is drawn from the dustproof net frame 10 at one end. The airflow is uniformly flowed and controlled through the flow guide frame 8 at the four corners of the side of the shrink frame 7, as well as the flow guide pipe 11 and air control valve seat 12 on the side of the shrink frame 7. This realizes the telescopic control operation of the telescopic airbag 13 inside the shrink frame 7. The top pressure plate frame 14 at one end of the telescopic airbag 13 passes through the limiting groove 2 of the inspection frame 1 and is pressed against the four sides of the metal product.

[0025] Working Principle: During use, the user first places the metal product to be tested into the center of the testing frame 1. Then, the air pump 9 at one end of the shrink frame 7 is activated, drawing air from the dustproof mesh frame 10 at one end. Airflow is controlled and regulated through the four corner guide frames 8 on the side of the shrink frame 7, the guide pipes 11 on the side of the shrink frame 7, and the air control valve seat 12. This controls the extension and retraction of the internal telescopic airbags 13 of the shrink frame 7. The top pressure plate frame 14 at one end of the telescopic airbag 13 passes through the limiting groove 2 of the testing frame 1 and abuts against the four sides of the metal product, achieving rapid and secure fixation. Then, the push rod 5 is activated, pressing the top pressure ball 17 at one end against the top of the metal product. The shrink frame 7 on the side of the testing frame 1 is then controlled to adjust the extension and retraction of the four sets of telescopic airbags 13 and the top pressure plate frame 14, adjusting the position of the metal product. The bottom top pressure ball 17 of the top pressure seat 15 presses against the metal product. The device allows for rapid surface adjustment and more comprehensive hardness testing of metal products. During daily use, operators can simultaneously activate the top push rod 5 and bottom push rod 6 at the upper and lower positions of the device. The top pressure seat 15 and bottom pressure seat 16 at one end of each of the top push rod 5 and bottom push rod 6 can be fitted together at the upper and lower ends of the metal product. The mating groove 18 on the surface of the bottom pressure seat 16 can also be fitted together with the top pressure roller 17 at the bottom of the top pressure seat 15. When the top pressure roller 17 causes deformation of the metal product, the mating groove 18 of the bottom pressure seat 16 provides stable mating and bearing protection to prevent the metal product from breaking. At the same time, the lifting push rods 3 at the four corners of the inner wall of the testing frame 1 can be activated to quickly adjust the lifting top cover 4 at the top of the testing frame 1, thereby realizing the rapid loading and unloading of metal products inside the testing frame 1. The above is the complete working principle of this utility model.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A hardness testing device for metal product research and development, comprising a testing frame (1), characterized in that: The testing frame (1) has limit grooves (2) on its four sides, and lifting push rods (3) are provided at the four corners of the inner wall of the testing frame (1). The top of the testing frame (1) is movably connected to a lifting top cover (4), and a top push rod (5) is provided at the top of the lifting top cover (4). A bottom push rod (6) is provided at the bottom of the testing frame (1). Shrink frame (7), the four sides of the detection frame (1) are fixedly connected to the shrink frame (7), and the four corners of the shrink frame (7) are provided with guide frames (8).

2. The hardness testing device for metal product research and development according to claim 1, characterized in that: An air pump (9) is provided on one side of the shrink frame (7), and a dustproof net frame (10) is provided at one end of the air pump (9).

3. The hardness testing device for metal product research and development according to claim 1, characterized in that: A guide pipe (11) is fixedly connected to the center of the side of the shrink rack (7), and a control valve seat (12) is provided at the center of the side of the guide pipe (11).

4. The hardness testing device for metal product research and development according to claim 1, characterized in that: The retractable frame (7) is provided with a telescopic airbag (13) inside, and a top pressure plate frame (14) is fixedly connected to one end of the telescopic airbag (13).

5. The hardness testing device for metal product research and development according to claim 1, characterized in that: One end of the push rod (5) is fixedly connected to the top pressure seat (15), and one end of the bottom push rod (6) is fixedly connected to the bottom pressure seat (16).

6. The hardness testing device for metal product research and development according to claim 5, characterized in that: The bottom end of the top pressure seat (15) is provided with a top pressure ball (17), and the surface of the bottom pressure seat (16) is provided with a mating sleeve groove (18).

Citation Information

Patent Citations

  • High temperature resistance test equipment for aluminum-based copper-clad plate

    CN217425258U