Infrared induction alarm device for driving roller equipment

Abstract

The utility model discloses an infrared induction alarm device for driving roller equipment, which belongs to the technical field of mechanical equipment and comprises a frame and a driving roller body rotatably connected to the surface of the frame, and an infrared monitoring component is mounted on the surface of the frame. The infrared monitoring assembly comprises an infrared sensor installed on one side of the transmission roller body. The running state of the driving roller can be monitored in real time, and the roller winding phenomenon can be detected and alarmed in time, so that the production safety and the equipment reliability are improved; an infrared monitoring assembly is installed on the surface of the rack, an infrared sensor of the infrared monitoring assembly is used in cooperation with an infrared monitoring distance regulator, materials on the surface of the transmission roller body are monitored in real time, sensitivity is high, and the using effect is good; the lower surface of the clamping seat is fixedly connected with a carrying table through a self-locking telescopic frame, the carrying table is fixedly connected with a back plate through a self-locking telescopic connecting rod, and the self-locking telescopic frame or the self-locking telescopic connecting rod is pushed and pulled to adjust the position of the infrared sensor and fix the infrared sensor.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and more specifically, to an infrared sensing alarm device for transmission roller equipment. Background Technology

[0002] In industrial production processes, drive rollers are common power transmission components.

[0003] A search revealed an existing automatic detection and alarm device for a drive roller stoppage (publication number CN210557958U). This device includes a drive roller with bearings at both ends, the bearings being mounted on a frame. The drive roller is connected to the frame via the bearings. The device also includes a detection switch mounted on a mounting bracket connected to the frame. A sensor block is installed at the end of the drive roller extending towards the detection switch, with the detection switch and sensor block corresponding to each other. The detection switch is connected to a main processor via wiring, and the main processor is connected to an alarm device. This device provides real-time detection of the drive roller's operating status and alarm functions for stoppage.

[0004] Due to the high-speed operation of the drive rollers, equipment malfunctions such as roller entanglement can lead to production interruptions and even safety accidents. Existing detection technologies often rely on mechanical switches or simple sensors and manual monitoring, which cannot monitor the roller's operating status in real time and accurately. Therefore, we propose an infrared sensing alarm device for drive roller equipment to solve the aforementioned problems. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide an infrared sensing alarm device for transmission roller equipment. In daily production, many rollers become entangled during various processes, and the problem of roller entanglement cannot be monitored in real time. Because the staff cannot detect the roller entanglement problem in time, it leads to prolonged roller entanglement, resulting in a large amount of waste yarn, which is difficult to handle manually, has a high risk factor, and high maintenance costs. In order to solve the above technical problems, an infrared sensing alarm device is added after the rollers that are prone to entanglement. Through the real-time monitoring of the rollers by this device, a series of major roller entanglement problems caused by untimely response are effectively solved.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] An infrared sensing alarm device for a transmission roller equipment includes a frame and a transmission roller body rotatably connected to the surface of the frame, wherein an infrared monitoring component is mounted on the surface of the frame.

[0010] The infrared monitoring assembly includes an infrared sensor mounted on one side of the transmission roller body, an infrared monitoring distance adjuster fixedly connected to the bottom of the infrared sensor, and a clamp snapped into the bottom of the infrared monitoring distance adjuster.

[0011] Preferably, the infrared monitoring component further includes a self-locking telescopic frame fixedly connected to the lower surface of the clamp, and a platform fixedly connected to the fixed end of the self-locking telescopic frame.

[0012] Preferably, a self-locking telescopic link is fixedly connected to the end face of the platform, and a back plate is fixedly connected to the fixed end of the self-locking telescopic link.

[0013] Preferably, the back plate is attached to the surface of the frame, and the back plate is detachably connected to the frame by bolts.

[0014] Preferably, an assembly base is mounted on the top of the frame, and a control unit and a power module are fixedly connected to the surface of the assembly base.

[0015] Preferably, an alarm is fixedly connected to the upper surface of the mounting base, a speaker is fixedly connected to the surface of the alarm, and a flashing light is fixedly connected to the top of the alarm.

[0016] Preferably, the alarm and the infrared sensor are electrically connected.

[0017] 3. Beneficial effects

[0018] Compared with existing technologies, the advantages of this utility model are:

[0019] (1) The surface of the frame of this solution is equipped with an infrared monitoring component. The infrared sensor of the infrared monitoring component is used in conjunction with the infrared monitoring distance adjuster to monitor the material on the surface of the transmission roller body in real time. It has high sensitivity and good performance. The lower surface of the clamp is fixedly connected to the platform through a self-locking telescopic frame. The platform is fixedly connected to the back plate through a self-locking telescopic link. According to the needs of use, the position of the infrared sensor can be adjusted and fixed by pushing and pulling the self-locking telescopic frame or the self-locking telescopic link.

[0020] (2) The top of the frame of this solution is equipped with an assembly base. The control unit and power module are for receiving and transmitting electrical signals. An alarm is fixedly connected to the upper surface of the assembly base. The alarm's speaker and flashing light achieve a combination of sound and light, providing good warning. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the assembly base structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the connection structure between the infrared sensor and the backplate of this utility model.

[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the infrared sensor and backplate of this utility model.

[0025] Explanation of the labels in the diagram:

[0026] 1. Frame; 2. Drive roller body; 3. Mounting base; 4. Infrared sensor; 5. Control unit; 6. Power module; 7. Alarm; 8. Speaker; 9. Flash light; 10. Back plate; 11. Self-locking telescopic linkage; 12. Platform; 13. Self-locking telescopic frame; 14. Clamp; 15. Infrared monitoring distance adjuster. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] Example 1:

[0029] Please see Figure 1-4 An infrared sensing alarm device for a transmission roller equipment includes a frame 1 and a transmission roller body 2 rotatably connected to the surface of the frame 1. An infrared monitoring component is installed on the surface of the frame 1.

[0030] The infrared monitoring assembly includes an infrared sensor 4 installed on one side of the transmission roller body 2, an infrared monitoring distance adjuster 15 fixedly connected to the bottom of the infrared sensor 4, and a clamp 14 snapped into the bottom of the infrared monitoring distance adjuster 15.

[0031] The infrared monitoring assembly also includes a self-locking telescopic frame 13 fixedly connected to the lower surface of the clamp 14, a platform 12 fixedly connected to the fixed end of the self-locking telescopic frame 13, a self-locking telescopic connecting rod 11 fixedly connected to the end face of the platform 12, a back plate 10 fixedly connected to the fixed end of the self-locking telescopic connecting rod 11, the back plate 10 is attached to the surface of the frame 1, and the back plate 10 is detachably connected to the frame 1 by bolts.

[0032] It should be noted that an infrared monitoring component is installed on the surface of the frame 1. The infrared sensor 4 of the infrared monitoring component is used in conjunction with the infrared monitoring distance adjuster 15 to monitor the material on the surface of the transmission roller body 2 in real time. It has high sensitivity and good performance. The lower surface of the clamp 14 is fixedly connected to the platform 12 through the self-locking telescopic frame 13. The platform 12 is fixedly connected to the back plate 10 through the self-locking telescopic connecting rod 11. According to the needs of use, the position of the infrared sensor 4 can be adjusted and fixed by pushing or pulling the self-locking telescopic frame 13 or the self-locking telescopic connecting rod 11.

[0033] See Figure 1-4 A mounting base 3 is mounted on the top of the frame 1. A control unit 5 and a power module 6 are fixedly connected to the surface of the mounting base 3. An alarm 7 is fixedly connected to the upper surface of the mounting base 3. A speaker 8 is fixedly connected to the surface of the alarm 7. A flashlight 9 is fixedly connected to the top of the alarm 7. The alarm 7 and the infrared sensor 4 are electrically connected.

[0034] It should be noted that the top of the frame 1 is equipped with a mounting base 3, and the control unit 5 and power module 6 are used for receiving and transmitting electrical signals. An alarm 7 is fixedly connected to the upper surface of the mounting base 3. The alarm 7 has a speaker 8 and a flashing light 9, which realizes the combination of sound and light, and has good warning effect.

[0035] In use: An infrared monitoring component is installed on the surface of the frame 1. The infrared sensor 4 of the infrared monitoring component works in conjunction with the infrared monitoring distance adjuster 15 to monitor the material on the surface of the transmission roller body 2 in real time. It has high sensitivity and good performance. The lower surface of the clamp 14 is fixedly connected to the platform 12 through the self-locking telescopic frame 13. The platform 12 is fixedly connected to the back plate 10 through the self-locking telescopic connecting rod 11. According to the needs of use, the position of the infrared sensor 4 can be adjusted and fixed by pushing or pulling the self-locking telescopic frame 13 or the self-locking telescopic connecting rod 11. The infrared sensor 4 adopts a high-precision and high-sensitivity sensor to ensure the accuracy of detection. The hardware design adopts a modular approach, which is convenient for design, installation and maintenance. The sensor design voltage is 24V, the working temperature range is 0℃-400℃, the response time is ≤1 second, the alarm method is audible and visual alarm, the sound is ≥85db, the light is ≥100lx, the communication interface adopts an Ethernet interface, and the dustproof and waterproof rating is IP68, which can adapt to harsh environments. During the installation design, the sensor will determine the optimal installation position of each roller based on the size and speed of the drive roller and the frequency of the winding roller.

[0036] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An infrared sensing alarm device for a transmission roller device, comprising a frame (1) and a transmission roller body (2) rotatably connected to the surface of the frame (1), characterized in that: Infrared monitoring components are mounted on the surface of the frame (1); The infrared monitoring assembly includes an infrared sensor (4) installed on one side of the transmission roller body (2), an infrared monitoring distance adjuster (15) fixedly connected to the bottom of the infrared sensor (4), and a clamp (14) snapped into the bottom of the infrared monitoring distance adjuster (15).

2. The infrared sensing alarm device for transmission roller equipment according to claim 1, characterized in that: The infrared monitoring component also includes a self-locking telescopic frame (13) fixedly connected to the lower surface of the clamp (14), and a platform (12) fixedly connected to the fixed end of the self-locking telescopic frame (13).

3. An infrared sensing alarm device for a transmission roller equipment according to claim 2, characterized in that: A self-locking telescopic link (11) is fixedly connected to the end face of the platform (12), and a back plate (10) is fixedly connected to the fixed end of the self-locking telescopic link (11).

4. An infrared sensing alarm device for a transmission roller equipment according to claim 3, characterized in that: The back plate (10) is attached to the surface of the frame (1), and the back plate (10) is detachably connected to the frame (1) by bolts.

5. An infrared sensing alarm device for a transmission roller equipment according to claim 1, characterized in that: A mounting base (3) is mounted on the top of the frame (1), and a control unit (5) and a power module (6) are fixedly connected to the surface of the mounting base (3).

6. An infrared sensing alarm device for a transmission roller equipment according to claim 5, characterized in that: An alarm (7) is fixedly connected to the upper surface of the mounting base (3), a speaker (8) is fixedly connected to the surface of the alarm (7), and a flashlight (9) is fixedly connected to the top of the alarm (7).

7. An infrared sensing alarm device for a transmission roller equipment according to claim 6, characterized in that: The alarm (7) and the infrared sensor (4) are electrically connected.

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