Doubling structure for submarine cable stranded copper conductor processing

By adjusting the height of the rollers and using a parallel structure to correct wire harness misalignment, the problem of inconvenient tension adjustment in the processing of stranded copper conductors for submarine cables was solved, improving work efficiency and product quality.

CN223552305UActive Publication Date: 2025-11-14JIANGSU XINHAI HIGH-TECH NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422988172.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-14
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In existing technologies, the tension of stranded copper conductors in submarine cables cannot be adjusted during processing, which can lead to loosening or breakage of the cable bundle, affecting work efficiency.

Method used

A parallel structure for processing stranded copper conductors in submarine cables was designed. The connecting block and the fixing block are moved by a threaded rod driven by a motor. The height of the roller is adjusted to adjust the tightness of the wire harness. The wire harness offset is corrected by a combination of positioning block and spring, so as to achieve rapid adjustment and correction.

Benefits of technology

It enables rapid adjustment and offset correction of wire harness tightness, improves production efficiency, avoids wire harness loosening or breakage, and ensures product quality and production process stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a doubling structure for submarine cable stranded copper conductor processing, comprising a bottom plate, the top of the bottom plate is fixedly connected with a support plate, the top of the bottom plate is fixedly connected with a motor I, the output end of the motor I is fixedly connected with a threaded rod, and the threaded rod is rotatably connected to the support plate. In the actual use process, the motor I is started to drive the threaded rod to rotate, the connecting block moves up and down under the action of the threaded rod, the connecting block drives the fixed block to move, the fixed column on the fixed block is connected with the roller, and the height of the roller is adjusted along with the movement of the fixed block; through the cooperation, the problem that the tightness of the wiring harness in an existing device is inconvenient to adjust is solved, the height of the rolling wheel can be rapidly and accurately adjusted according to actual requirements, the tightness of the wiring harness is adjusted, the working efficiency is improved, the production problem caused by improper tightness of the wiring harness is avoided, and the smooth production process and the product quality are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of parallel line technology, specifically a parallel line structure for processing stranded copper conductors in submarine cables. Background Technology

[0002] A paralleling structure for processing stranded copper conductors in submarine cables is a structure specifically designed to combine and organize multiple copper conductors during the submarine cable production process. It enables the copper conductors to be stranded together in an orderly manner, improving the electrical performance and mechanical strength of the submarine cable and ensuring its stable operation in complex marine environments.

[0003] A search revealed that Chinese patent CN210619809U discloses a wire winding machine for copper wire processing. The patent describes a method in which an electric push rod extends, causing a support plate to move a side plate to the right. The lower end of the second support rod moves closer to the lower end of the first support rod, pushing the arc-shaped plate away from the support shaft. The outer wall of the arc-shaped plate abuts against the inner wall of the circular opening in the middle of the winding post, thus conveniently and quickly fixing the winding post. The operation is simple, time-saving, and labor-saving, ensuring the production efficiency of copper wire and providing a more versatile technical solution.

[0004] In this solution, the tension cannot be adjusted during the winding and take-up process. If the wire harness is too loose, it will cause the wire harness on the take-up roller to become loose. If the wire harness is too tight, it will directly cause the wire harness to break, resulting in a significant reduction in work efficiency. In order to solve this technical problem, this utility model proposes a winding structure for processing stranded copper conductors in submarine cables. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In this solution, the tension cannot be adjusted during the winding and take-up process. If the wire harness is too loose, it will cause the wire harness on the take-up roller to become loose. If the wire harness is too tight, it will directly cause the wire harness to break, resulting in a significant reduction in work efficiency. In order to solve this technical problem, this utility model proposes a winding structure for processing stranded copper conductors in submarine cables.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a parallel structure for processing stranded copper conductors in submarine cables, comprising a base plate, a support plate fixedly connected to the top of the base plate, a motor fixedly connected to the top of the base plate, a threaded rod fixedly connected to the output end of the motor, the threaded rod being rotatably connected to the support plate, a connecting block threadedly connected to the outer side of the threaded rod, a fixing block fixedly connected to the outer wall of the connecting block, a sliding groove provided inside the support plate, the fixing block being slidably connected to the sliding groove, a fixing column fixedly connected to the outer wall of the fixing block, and a roller rotatably connected to the outer wall of the fixing column.

[0009] Preferably, a pair of support seats are fixedly connected to the top of the base plate, and a fixing rod is fixedly connected between the two support seats. A pair of sliders are slidably connected to the outer wall of the fixing rod. A positioning block is fixedly connected to the top of each slider. A spring is fixedly connected to the inner wall of each support seat. The other end of each spring is fixedly connected to the outer wall of the slider.

[0010] Preferably, a base is fixedly connected to the top left end of the base plate, a motor is fixedly connected to the outer wall of the base, a rotating shaft is fixedly connected to the output end of the motor, a wire feeding reel is fixedly connected to the outer wall of the rotating shaft, and multiple wire rollers are rotatably connected inside the wire feeding reel.

[0011] Preferably, a wire conduit is fixedly connected to the top of the base plate, a pair of bases are fixedly connected to the top right end of the base plate, and a pair of wire feeding rollers are rotatably connected between the two bases.

[0012] Preferably, a slider is fixedly connected to the other side of the fixing block, and a limit rod is slidably connected inside the slider, and the limit rod is fixedly connected between the support plate and the base plate.

[0013] Preferably, each of the positioning blocks has a slider three fixedly connected to its bottom sides, and each slider three has a positioning rod slidably connected inside, with the positioning rod fixedly connected between the two support seats.

[0014] (III) Beneficial Effects

[0015] This utility model provides a parallel structure for processing stranded copper conductors in submarine cables. It has the following advantages:

[0016] (1) After the motor starts, it drives the threaded rod to rotate. The connecting block moves up and down under the action of the threaded rod. The connecting block drives the fixed block to move. The fixed block is limited on the limiting rod by the slider and simultaneously limited in the sliding groove to ensure stable movement. The fixed column on the fixed block is connected to the roller. As the fixed block moves, the height of the roller can be adjusted. This combination solves the problem of inconvenient adjustment of wire harness tightness in the existing device. The height of the roller can be adjusted quickly and accurately according to actual needs, thereby adjusting the tightness of the wire harness, improving work efficiency, and avoiding production problems that may be caused by improper wire harness tightness, such as wire breakage or loose winding. It provides a stable and reliable adjustment scheme for wire harness processing, meets the requirements of different production processes for wire harness tightness, and ensures the smooth progress of the production process and product quality.

[0017] (2) The positioning block is connected to the fixed rod through slider two. When the wire harness deviates and pushes the positioning block, the positioning block will move on the fixed rod and squeeze the spring. At the same time, the positioning block is limited on the positioning rod by slider three to ensure that the direction of movement is consistent. This cooperation solves the problem that the wire harness is easy to deviate and difficult to correct quickly in the existing device. When the wire harness deviates, it can be quickly corrected to the correct position through the elastic push and pull of the spring, which ensures the quality of work, avoids production defects caused by wire harness deviance, improves production efficiency and product consistency, provides a reliable guarantee for the stable transmission of the wire harness, reduces the time and cost of manual adjustment, and meets the needs of high-precision wire harness processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the support plate of this utility model;

[0021] Figure 4 This is a schematic diagram of the external structure of the support base of this utility model.

[0022] In the diagram: 1. Base plate; 2. Support plate; 3. Motor 1; 4. Threaded rod; 5. Connecting block; 6. Fixing block; 7. Slider 1; 8. Limiting rod; 9. Fixing column; 10. Roller; 11. Slide groove; 12. Support base; 13. Fixing rod; 14. Spring; 15. Slider 2; 16. Positioning block; 17. Positioning rod; 18. Slider 3; 19. Motor 2; 20. Base 1; 21. Rotating shaft; 22. Wire feeding reel; 23. Wire roller; 24. Wire guide tube; 25. Base 2; 26. Wire feeding roller. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] Example 1: A parallel structure for processing stranded copper conductors in submarine cables includes a base plate 1, a support plate 2 fixedly connected to the top of the base plate 1, a motor 3 fixedly connected to the top of the base plate 1, a threaded rod 4 fixedly connected to the output end of the motor 3, and the threaded rod 4 rotatably connected to the support plate 2. A connecting block 5 is threadedly connected to the outer side of the threaded rod 4, and a fixing block 6 is fixedly connected to the outer wall of the connecting block 5. A sliding groove 11 is provided inside the support plate 2, and the fixing block 6 is slidably connected in the sliding groove 11. A fixing post 9 is fixedly connected to the outer wall of the fixing block 6, and a roller 10 is rotatably connected to the outer wall of the fixing post 9. The other side of the fixing block 6 is fixedly connected to... A slider 7 is connected, and a limit rod 8 is slidably connected inside the slider 7. The limit rod 8 is fixedly connected between the support plate 2 and the base plate 1. A base 20 is fixedly connected to the top left end of the base plate 1. A motor 19 is fixedly connected to the outer wall of the base 20. A rotating shaft 21 is fixedly connected to the output end of the motor 19. A wire feeding reel 22 is fixedly connected to the outer wall of the rotating shaft 21. Multiple wire rollers 23 are rotatably connected inside the wire feeding reel 22. A wire tube 24 is fixedly connected to the top of the base plate 1. A pair of bases 25 are fixedly connected to the top right end of the base plate 1. A pair of wire feeding rollers 26 are rotatably connected between the two bases 25.

[0026] The motor 19 on top of the base 20 is activated, driving the rotating shaft 21 to rotate, which in turn rotates the wire feeding reel 22. At this time, the wire on the wire roller 23 is fed together via the conductor tube 24. The wire harness needs to pass through the roller 10 to adjust its tension. Next, the motor 3 is activated, causing the threaded rod 4 to rotate, which in turn moves the connecting block 5 up and down. As the connecting block 5 moves, it causes the fixing post 9 on the fixing block 6 to move up and down synchronously, thereby adjusting the height of the roller 10. During the movement of the fixing block 6, it is limited by the slider 7 on the limiting rod 8, and the fixing block 6 is also limited within the groove 11, ensuring that the roller 10 remains stable during movement. Through the close cooperation between these components, the tension of the wire harness can be quickly adjusted, greatly improving work efficiency.

[0027] Example 2: The difference between this example and Example 1 is that a pair of support seats 12 are fixedly connected to the top of the base plate 1, a fixed rod 13 is fixedly connected between the two support seats 12, a pair of sliders 15 are slidably connected to the outer wall of the fixed rod 13, a positioning block 16 is fixedly connected to the top of each slider 15, a spring 14 is fixedly connected to the inner wall of each support seat 12, the other end of each spring 14 is fixedly connected to the outer wall of the slider 15, sliders 18 are fixedly connected to the bottom of both sides of each positioning block 16, a positioning rod 17 is slidably connected inside each slider 18, and the positioning rod 17 is fixedly connected between the two support seats 12.

[0028] When the wire harness passes between a pair of positioning blocks 16, if the wire harness is misaligned, the positioning blocks 16 will be pushed to the left or right. When the positioning block 16 moves to one side, it will compress the spring 14 on the corresponding side. While one spring 14 is compressed, it will push back due to its elasticity, while the spring on the other side will pull and rebound, thereby correcting the wire harness to the correct position. During the movement of the positioning block 16, it is limited by the slider three 18 on the positioning rod 17 to ensure that its movement direction is consistent. Through the cooperation between these components, the wire harness is quickly corrected, effectively ensuring the quality of work. Finally, the corrected wire harness is fed out by the wire feeding roller 26 on the base two 25.

[0029] Working principle: When the operator is processing copper conductors and performing wire bundling, the top of the base 1 (20) is activated and the top of the base is fixed with motor 2 (19). Motor 2 (19) drives the rotating shaft 21 to rotate, which in turn drives the wire feeding reel 22 to rotate. At this time, the wire on the wire roller 23 passes through the conductor tube 24, and the wire bundling is achieved through rotation. The wire bundle needs to pass through the roller 10 to adjust its tension. Then, motor 1 (3) is activated, which drives the threaded rod 4 to rotate. The rotation of the threaded rod 4 drives the connecting block 5 to move up and down. The movement of the connecting block 5 drives the fixing post 9 on the fixing block 6 to move up and down, thereby adjusting the height of the roller 10. When the fixing block 6 moves, it is limited by the slider 1 (7) on the limiting rod 8, and the fixing block 6 is also limited. Within the chute 11, the rollers 10 are kept stable during movement. Through their cooperation, the tightness of the wire harness can be quickly adjusted, greatly improving work efficiency. When the wire harness passes between a pair of positioning blocks 16, if the wire harness deviates, the positioning blocks 16 will be pushed to the left or right. When the positioning block 16 moves to one side, it will compress the spring 14 on the corresponding side. When one spring 14 is compressed, it will push back elastically, while the other side will pull and rebound to correct the wire harness. When the positioning block 16 moves, it is limited by the slider three 18 on the positioning rod 17 to ensure that the direction of movement is consistent. Through their cooperation, the wire harness can be quickly corrected, ensuring work quality. Finally, it is fed out by the wire feeding roller 26 on the base two 25.

[0030] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A parallel structure for processing stranded copper conductors in submarine cables, characterized in that: Includes a base plate (1), a support plate (2) fixedly connected to the top of the base plate (1), a motor (3) fixedly connected to the top of the base plate (1), a threaded rod (4) fixedly connected to the output end of the motor (3), and the threaded rod (4) rotatably connected to the support plate (2). A connecting block (5) is threadedly connected to the outside of the threaded rod (4), and a fixing block (6) is fixedly connected to the outer wall of the connecting block (5). A sliding groove (11) is provided inside the support plate (2), and the fixing block (6) is slidably connected in the sliding groove (11). A fixing column (9) is fixedly connected to the outer wall of the fixing block (6), and a roller (10) is rotatably connected to the outer wall of the fixing column (9).

2. The parallel structure for processing stranded copper conductors in submarine cables according to claim 1, characterized in that: A pair of support seats (12) are fixedly connected to the top of the base plate (1), and a fixed rod (13) is fixedly connected between the two support seats (12). A pair of sliders (15) are slidably connected to the outer wall of the fixed rod (13). A positioning block (16) is fixedly connected to the top of each slider (15). A spring (14) is fixedly connected to the inner wall of each support seat (12), and the other end of each spring (14) is fixedly connected to the outer wall of the slider (15).

3. The parallel structure for processing stranded copper conductors in submarine cables according to claim 2, characterized in that: The base plate (1) is fixedly connected to the top left end of the base plate (1) and the outer wall of the base plate (20) is fixedly connected to the motor (19). The output end of the motor (19) is fixedly connected to the rotating shaft (21). The outer wall of the rotating shaft (21) is fixedly connected to the wire feeding reel (22). The wire feeding reel (22) is rotatably connected to multiple wire rollers (23).

4. The parallel structure for processing stranded copper conductors in submarine cables according to claim 3, characterized in that: The top of the base plate (1) is fixedly connected to a wire tube (24), and a pair of bases (25) are fixedly connected to the top of the right end of the base plate (1). A pair of wire feeding rollers (26) are rotatably connected between the two bases (25).

5. The parallel structure for processing stranded copper conductors in submarine cables according to claim 4, characterized in that: A slider (7) is fixedly connected to the other side of the fixed block (6). A limit rod (8) is slidably connected inside the slider (7). The limit rod (8) is fixedly connected between the support plate (2) and the base plate (1).

6. The parallel structure for processing stranded copper conductors in submarine cables according to claim 5, characterized in that: Each of the positioning blocks (16) has a slider three (18) fixedly connected to its bottom sides, and each of the slider three (18) has a positioning rod (17) slidably connected inside, and the positioning rod (17) is fixedly connected between the support seats (12) on both sides.

Citation Information

Patent Citations

  • Doubling take-up machine for copper wire processing

    CN210619809U