High-strength tensile detection signal wire
By using a combination of metal-plated carbon fiber and copper conductors in small-gauge wires, the problem of wires being prone to breakage under high tensile force is solved, achieving a balance between high tensile strength and flexibility, making it suitable for weight-sensitive applications.
Patent Information
- Application Number
- CN202520008707.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In existing technologies, small-diameter testing wires are prone to breakage under high tensile conditions, and high-strength steel wires are not suitable for flexibility requirements, which limits the use of such wires.
Metal-plated carbon fiber is used as the core material, with copper conductors wrapped around it and an insulation layer added. The copper conductors are tin-plated copper and are laid straight or stranded. The insulation layer is made of PVC, TPE or FEP material.
It achieves a balance between high tensile strength and flexibility, making it suitable for small-diameter wires and weight-sensitive applications.
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Figure CN223956329U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to signal detection line technical field, specifically a kind of high-strength tensile detection signal with line. BACKGROUND
[0002] In some small-specification detection line, the required current signal is not high, but in the application scene, higher tensile strength of wire rod is required to meet the application.
[0003] When the copper conductor is small in size, the commonly used copper conductor wire rod can withstand less than 10N of tension, and when the wire rod is subjected to a larger external force such as 100N or more tension, it is easy to break and affect the normal use of the wire rod. High-strength steel wire is too hard and is not suitable for the softness requirement in the application scene of small-specification wire rod. If copper conductor and aramid fiber are mixed, the wire rod terminal interface is a conductor, and the fixing position of aramid fiber needs to be specially designed, which increases the design and processing difficulty of the terminal. SUMMARY
[0004] The utility model aims at providing a kind of high-strength tensile detection signal with line to solve the problems in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of high-strength tensile detection signal with line, including plated metal carbon fiber, at least one copper conductor is provided on the outer side of the plated metal carbon fiber, and the plated metal carbon fiber and copper conductor are covered by an insulating layer.
[0006] Preferably, the total diameter of the copper conductor is smaller than the diameter of the plated metal carbon fiber.
[0007] Preferably, the plated metal carbon fiber and copper conductor adopt straight or twisted mode.
[0008] Preferably, the copper conductor adopts tin-plated copper conductor.
[0009] Preferably, the copper conductor is provided with four.
[0010] Preferably, the insulating layer adopts PVC insulating layer, TPE insulating layer or FEP insulating layer.
[0011] Compared with the prior art, the utility model has the beneficial effects that:
[0012] 1. Carbon fiber has high strength and certain conductivity, and its conductivity is enhanced by plating metal on its surface. As a carrier for weak electric signal detection, the resistance of plated metal carbon fiber is smaller than that of conventional semiconductor, which can ensure the required current for signal detection.
[0013] 2, while the metal-plated carbon fiber is used as the conductor, a layer of insulating plastic is extruded outside, which greatly increases the bending resistance, the wire can reach a small bending radius, and the wire is soft; the metal-plated carbon fiber has small density, and the weight of the wire made of the metal-plated carbon fiber is light. BRIEF DESCRIPTION OF DRAWINGS
[0014] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the technical scheme of the present application, and do not constitute a limitation on the present application. In the drawings:
[0015] Figure 1 is a structural schematic diagram of the present application.
[0016] In the drawings: 1, copper conductor; 2, metal-plated carbon fiber; 3, insulating layer. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application.
[0018] Please refer to Figure 1 In the embodiments of the present application, a high-strength tensile detection signal wire includes metal-plated carbon fiber 2, at least one copper conductor 1 is arranged on the outer side of the metal-plated carbon fiber 2, and the metal-plated carbon fiber 2 and the copper conductor 1 are coated by an insulating layer 3. The carbon fiber has high strength and certain conductivity, and the conductivity is enhanced by plating metal on the surface of the carbon fiber, so as to be used as a carrier of weak electric signal for detection. While the metal-plated carbon fiber is used as the conductor, a layer of insulating plastic is extruded outside, which greatly increases the bending resistance, the wire can reach a small bending radius, and the wire is soft; the metal-plated carbon fiber has small density, and the weight of the wire made of the metal-plated carbon fiber is light.
[0019] The total diameter of the copper conductor 1 is less than the diameter of the metal-plated carbon fiber 2, the metal-plated carbon fiber 2 and the copper conductor 1 are arranged in a straight or twisted manner, the copper conductor 1 is a tinned copper conductor, and the insulating layer 3 is a PVC insulating layer, a TPE insulating layer or a FEP insulating layer; the copper conductor 1 is provided with four copper conductors in total; the metal-plated carbon fiber is selected, the electrical conductivity is required to be 1X 10^-2 ohm.cm or above, and the number of fibers is calculated according to the tensile force requirement and the resistance requirement. One (or more) tinned copper conductor with a smaller diameter (smaller than the total relative diameter of the metal-plated carbon fiber) is added to facilitate the termination processing during processing. The metal-plated carbon fiber and the conductor are arranged in a straight or twisted manner, and the two are used as an insulated inner conductor, and an insulating material is extruded on the outer layer. The insulating material can be PVC, TPE, FEP and other materials that can be easily extruded according to the application temperature range and the actual environmental requirements.
[0020] The working principle of the utility model is: carbon fiber has high strength and certain conductivity, and the conductivity is enhanced by plating metal on the surface, which is used as a carrier for detecting weak electric signals. Meanwhile, the metal-plated carbon fiber is extruded with an insulating plastic layer on the outside to greatly increase the bending resistance, the wire can reach a small bending radius, and the wire is soft; the metal-plated carbon fiber has small density, and the weight of the wire is light.
[0021] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A high-strength tensile test signal wire, characterized by: The application relates to a metal-plated carbon fiber (2) provided with at least one copper conductor (1) on the outer side, and the metal-plated carbon fiber (2) and the copper conductor (1) are covered by an insulation layer (3).
2. A high-strength tensile test signal wire according to claim 1, characterized in that: The total diameter of the copper conductor (1) is smaller than the diameter of the metal-plated carbon fiber (2).
3. The high-strength, tensile-resistant signal wire of claim 1, wherein: The metal-plated carbon fiber (2) and the copper conductor (1) are arranged in a straight or twisted manner.
4. The high-strength, tensile-resistant signal wire of claim 1, wherein: The copper conductor (1) is a tinned copper conductor.
5. The high-strength, tensile-resistant signal wire of claim 1, wherein: The copper conductor (1) is provided with four copper conductors.
6. A high-strength, tensile-resistant signal wire as defined in claim 1, wherein: The insulation layer (3) is a PVC insulation layer, a TPE insulation layer or a FEP insulation layer.