New energy flat transformer winding device

Abstract

The utility model discloses a new energy flat transformer winding device which comprises a bearing table, the upper end of the bearing table is fixedly connected with a fixed base, the fixed base is provided with a correction auxiliary assembly, one end of the bearing table and one end of the fixed base are fixedly connected with a bearing plate, a transmission bin is formed in the bearing plate, and a transmission assembly is arranged in the transmission bin. The lower end of the transmission assembly is provided with the surrounding assembly, the transmission assembly provides a power source for the surrounding assembly, the surrounding assembly is used in cooperation with the correction auxiliary assembly, the servo motor is started, a rotating gear at the output end of the servo motor starts to rotate, the rotating gear is meshed with the inner and outer gear ring, and rotating motion is transmitted to the inner and outer gear ring; an inner ring of the inner and outer gear ring is meshed with the transmission gear, rotation motion is further transmitted to the transmission gear, the transmission gear is meshed with the positioning gear, under the condition that a center shaft of the positioning gear is fixed, the transmission gear conducts circular motion, and a force application rod fixed to the lower end of the transmission gear conducts winding treatment on the wire board along with the circular motion of the transmission gear.

Description

Technical Field

[0001] This utility model relates to the field of coil production technology for flat-plate transformers, specifically a winding device for a new energy flat-plate transformer. Background Technology

[0002] In the production of flat-plate transformers, flat-plate copper coils are often required. The production of these coils necessitates the use of winding devices to construct complete coils, which are then inserted into the flat-plate transformer for use. However, traditional winding devices are cumbersome to operate, and their power source relies solely on a single gear transmission, requiring a high-power output current to drive the device, thus failing to meet the demands of practical applications. Therefore, those skilled in the art have provided a new energy flat-plate transformer winding device to address the problems mentioned in the background section. Utility Model Content

[0003] The purpose of this invention is to provide a winding device for a new energy flat-plate transformer to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A new energy flat-plate transformer winding device includes a support table, a fixed base fixedly connected to the upper end of the support table, a correction auxiliary component provided on the fixed base, a receiving plate fixedly connected to one end of the support table and the fixed base, a transmission chamber opened in the receiving plate, a transmission component provided in the transmission chamber, a winding component provided at the lower end of the transmission component, the transmission component provides a power source for the winding component, and the winding component is used in conjunction with the correction auxiliary component.

[0006] Furthermore, the transmission assembly includes a servo motor, a rotary gear, inner and outer gear rings, a transmission gear, a positioning gear, a transmission chamber, a second electro-hydraulic telescopic rod, a receiving block, and a connecting block. The upper end of the receiving block is fixedly connected to the servo motor, and the output end of the servo motor is provided with a rotary gear, which is placed inside the transmission chamber.

[0007] Furthermore, one end of the rotating gear is meshed with an inner and outer gear ring, the inner ring of the inner and outer gear rings is meshed with a transmission gear, one end of the transmission gear is meshed with a positioning gear, and the positioning gear is rotatably connected inside the receiving plate.

[0008] Furthermore, a receiving block is fixedly connected to the lower end of the receiving plate, a second electro-hydraulic telescopic rod is fixedly connected inside the receiving block, and a connecting block is fixedly connected to the output end of the second electro-hydraulic telescopic rod.

[0009] Furthermore, the surrounding assembly includes a storage base, a reserved slot, a surrounding shaft, a force-applying rod, and a stop block. The storage base is fixedly connected to the upper end of the fixed base, and the surrounding shaft is fixedly connected to the lower end of the connecting block. A positioning gear that cooperates with the surrounding shaft is provided on the upper surface of the storage base. The stop block is fixedly connected to the upper end of the storage base and is located on one side of the reserved slot. The force-applying rod is fixedly connected to the lower end of the transmission gear.

[0010] Furthermore, the correction auxiliary component includes a first external fixing plate component, a second external fixing plate component, a first electro-hydraulic telescopic rod, a fixed base, a correction baffle, a side baffle, a locking rod, a fixing block, and a threaded locking groove. The first external fixing plate component is snapped onto the upper surface of the fixed base, and a set of side baffles are fixedly connected to both sides of the upper surface of the first external fixing plate component.

[0011] Furthermore, the first external fixing plate component is fixedly connected with a threaded locking groove, and a locking rod is threadedly connected in the threaded locking groove. A fixing block is sleeved on the surface of the locking rod, and the fixing block is placed between two adjacent side baffles.

[0012] Furthermore, a second external fixing plate component is snapped onto the upper end of the fixed base, and a first electro-hydraulic telescopic rod is fixedly connected to the upper end of the second external fixing plate component. A correction baffle is fixedly connected to the output end of the first electro-hydraulic telescopic rod.

[0013] By adopting the above technical solution

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By using a power assembly, the power of the servo motor can be better transmitted to the point of force application, thereby enabling the winding of the wire board. At the same time, the use of planetary gear transmission can better simplify the internal space and reduce the power requirement of the servo motor.

[0016] 2. By combining the winding assembly and the correction auxiliary assembly, it can be ensured that the output end and the input end of the coil are on the same plane after the winding is completed, thereby ensuring the product yield. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a new energy flat-plate transformer winding device.

[0018] Figure 2 This is a front view cross-sectional structural diagram of the receiving plate in a winding device for a new energy flat-plate transformer.

[0019] Figure 3 This is a top view cross-sectional structural diagram of the receiving plate in a winding device for a new energy flat-plate transformer.

[0020] Figure 4A schematic diagram of the overall structure of the first external fixing plate component in a new energy flat plate transformer winding device;

[0021] In the diagram: 1. Servo motor; 2. Support plate; 3. Storage base; 4. Reserved slot; 5. Support table; 6. First external fixing plate component; 7. Second external fixing plate component; 8. First electro-hydraulic telescopic rod; 9. Fixed base; 10. Correction baffle; 11. Rotary gear; 12. Inner and outer gear rings; 13. Transmission gear; 14. Positioning gear; 15. Transmission chamber; 16. Second electro-hydraulic telescopic rod; 17. Support block; 18. Connecting block; 19. Circular shaft; 20. Force rod; 21. Side baffle; 22. Locking rod; 23. Fixing block; 24. Threaded locking groove; 25. Stop block. Detailed Implementation

[0022] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0023] Please see Figures 1-4 This utility model provides an embodiment of a new energy flat-plate transformer winding device, including a support table 5. A fixed base 9 is fixedly connected to the upper end of the support table 5. A correction auxiliary component is provided on the fixed base 9. A receiving plate 2 is fixedly connected to one end of the support table 5 and the fixed base 9. A transmission chamber 15 is opened in the receiving plate 2. A transmission component is provided in the transmission chamber 15. A winding component is provided at the lower end of the transmission component. The transmission component provides a power source for the winding component. The winding component and the correction auxiliary component are used in conjunction. By using the transmission component, the power of the servo motor 1 can be transmitted to the winding component, thereby enabling it to complete the winding work better. At the same time, through the cooperation of the winding component and the correction auxiliary component, the output and input ends of the wound coil can be on the same plane, which is convenient for subsequent use.

[0024] In this embodiment, the transmission assembly includes a servo motor 1, a rotary gear 11, inner and outer gear rings 12, a transmission gear 13, a positioning gear 14, a transmission chamber 15, a second electro-hydraulic telescopic rod 16, a receiving block 17, and a connecting block 18. The servo motor 1 is fixedly connected to the upper end of the receiving plate 2. A rotary gear 11 is provided at the output end of the servo motor 1. The rotary gear 11 is placed inside the transmission chamber 15. One end of the rotary gear 11 is meshed with the inner and outer gear rings 12. The inner rings of the inner and outer gear rings 12 are meshed with the transmission gear 13. One end of the transmission gear 13 is meshed with... A positioning gear 14 is connected and rotatably connected within a receiving plate 2. A receiving block 17 is fixedly connected to the lower end of the receiving plate 2. A second electro-hydraulic telescopic rod 16 is fixedly connected within the receiving block 17. A connecting block 18 is fixedly connected to the output end of the second electro-hydraulic telescopic rod 16. The servo motor 1 drives the rotating gear 11 to rotate. Under the transmission of the inner and outer gear rings 12, the transmission gear 13 can be driven to rotate. Thus, when the central shaft of the positioning gear 14 is fixed, the transmission gear 13 can be guaranteed to perform circumferential motion, thereby driving the force application rod 20 to wind the wire plate.

[0025] In this embodiment, the surrounding assembly includes a base 3, a pre-reserved slot 4, a surrounding shaft 19, a force-applying rod 20, and a stop 25. The base 3 is fixedly connected to the upper end of the fixed base 9, and the surrounding shaft 19 is fixedly connected to the lower end of the connecting block 18. A positioning gear 14 that works with the surrounding shaft 19 is provided on the upper surface of the base 3. The stop 25 is fixedly connected to the upper end of the base 3 and is located on one side of the pre-reserved slot 4. The force-applying rod 20 is fixedly connected to the lower end of the transmission gear 13. The surrounding shaft 19 can be inserted into the pre-reserved slot 4 through the second electro-hydraulic telescopic rod 16. At the same time, the gap between the connecting block 18 and the base 3 is adjusted to a suitable size to prevent the wire board from tipping over. The wire board can be formed into a ring around the shaft 19 by the force-applying rod 20. The stop 25 can ensure that the output end has a certain angle so that it is on the same horizontal plane as the subsequent input end.

[0026] In this embodiment, the corrective auxiliary component includes a first external fixing plate component 6, a second external fixing plate component 7, a first electro-hydraulic telescopic rod 8, a fixing base 9, a corrective baffle 10, side baffles 21, a locking rod 22, a fixing block 23, and a threaded locking groove 24. The first external fixing plate component 6 is snapped onto the upper surface of the fixing base 9. A set of side baffles 21 are fixedly connected to both sides of the upper surface of the first external fixing plate component 6. A threaded locking groove 24 is fixedly connected inside the first external fixing plate component 6. A locking rod 22 is threadedly connected inside the threaded locking groove 24. A fixing block 23 is sleeved on the surface of the locking rod 22 and is positioned between two adjacent side baffles 21. The second external fixing plate is snapped onto the upper end of the fixing base 9. Component 7, the upper end of the second external fixing plate component 7 is fixedly connected to the first electro-hydraulic telescopic rod 8, the output end of the first electro-hydraulic telescopic rod 8 is fixedly connected to the correction baffle 10, the locking rod 22 rotates inside the threaded locking groove 24, thereby limiting the fixing block 23 to a predetermined position, so that it can be adapted to the height of the wire plate, and thus fix it. At the same time, after the winding assembly completes the winding of the wire plate, the first electro-hydraulic telescopic rod 8 adjusts the correction baffle 10 to extend, thereby correcting the input end, so that it is close to the same horizontal plane as the output end. The first external fixing plate component 6 and the second external fixing plate component 7 are both fixed with external snap-fit ​​components, and their angle and position can be adjusted as expected, so that they can better cooperate with the device for use.

[0027] When the servo motor 1 starts, the rotating gear 11 at its output end begins to rotate. The rotating gear 11 meshes with the inner and outer gear rings 12, transmitting the rotational motion to the inner and outer gear rings 12. The inner rings of the inner and outer gear rings 12 mesh with the transmission gear 13, further transmitting the rotational motion to the transmission gear 13. The transmission gear 13 meshes with the positioning gear 14. With the central shaft of the positioning gear 14 fixed, the transmission gear 13 performs circular motion. The force-applying rod 20 fixed at the lower end of the transmission gear 13 winds the wire plate along with the circular motion of the transmission gear 13. The second electro-hydraulic telescopic rod 16 adjusts the position of the connecting block 18, so that the surrounding shaft 19 is inserted into the reserved space on the base 3. In slot 4, the position of the coil plate is kept stable during the winding process. The stop block 25 ensures the angle of the coil output end so that it is on the same horizontal plane as the subsequent input end. The locking rod 22 rotates inside the threaded locking groove 24 to limit the fixing block 23 to a predetermined position, adapting to coil plates of different heights. After winding is completed, the first electro-hydraulic telescopic rod 8 adjusts the straightening baffle 10 to extend and straighten the input end, ensuring that it is on the same horizontal plane as the output end. Through the above working principle and process, the new energy flat transformer winding device can efficiently and accurately complete the coil winding work, ensuring that the output end and input end of the coil are on the same plane, thus improving the product yield.

[0028] By using a power assembly, the power of the servo motor 1 can be better transmitted to the point of force application, thereby enabling the winding of the coil. At the same time, the use of planetary gear transmission can better simplify the internal space and reduce the power requirement of the servo motor 1. Furthermore, by cooperating with the winding assembly and the correction auxiliary assembly, it can be ensured that the output and input ends of the coil are on the same plane after winding, thereby ensuring the product yield.

[0029] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A new energy flat-plate transformer winding device, comprising a support table (5), characterized in that, The upper end of the support table (5) is fixedly connected to a fixed base (9), and a correction auxiliary component is provided on the fixed base (9). One end of the support table (5) and the fixed base (9) is fixedly connected to a receiving plate (2). A transmission chamber (15) is opened in the receiving plate (2), and a transmission component is provided in the transmission chamber (15). A surrounding component is provided at the lower end of the transmission component. The transmission component provides a power source for the surrounding component, and the surrounding component works in conjunction with the correction auxiliary component.

2. The new energy flat-plate transformer winding device according to claim 1, characterized in that, The transmission assembly includes a servo motor (1), a rotary gear (11), an inner and outer gear ring (12), a transmission gear (13), a positioning gear (14), a transmission chamber (15), a second electro-hydraulic telescopic rod (16), a receiving block (17), and a connecting block (18). The upper end of the receiving plate (2) is fixedly connected to the servo motor (1), and the output end of the servo motor (1) is provided with a rotary gear (11), which is placed inside the transmission chamber (15).

3. The new energy flat-plate transformer winding device according to claim 2, characterized in that, One end of the rotating gear (11) is meshed with an inner and outer gear ring (12), the inner ring of the inner and outer gear ring (12) is meshed with a transmission gear (13), one end of the transmission gear (13) is meshed with a positioning gear (14), and the positioning gear (14) is rotatably connected in the receiving plate (2).

4. The new energy flat-plate transformer winding device according to claim 3, characterized in that, The receiving plate (2) is fixedly connected to the lower end of the receiving block (17), and the receiving block (17) is fixedly connected to the second electro-hydraulic telescopic rod (16). The output end of the second electro-hydraulic telescopic rod (16) is fixedly connected to the connecting block (18).

5. The new energy flat-plate transformer winding device according to claim 4, characterized in that, The surrounding assembly includes a storage base (3), a reserved slot (4), a surrounding shaft (19), a force-applying rod (20), and a stop (25). The storage base (3) is fixedly connected to the upper end of the fixed base (9), and the surrounding shaft (19) is fixedly connected to the lower end of the connecting block (18). A positioning gear (14) that works with the surrounding shaft (19) is provided on the upper surface of the storage base (3). The stop (25) is fixedly connected to the upper end of the storage base (3) and is located on one side of the reserved slot (4). The force-applying rod (20) is fixedly connected to the lower end of the transmission gear (13).

6. The new energy flat-plate transformer winding device according to claim 5, characterized in that, The correction auxiliary component includes a first external fixing plate component (6), a second external fixing plate component (7), a first electro-hydraulic telescopic rod (8), a fixed base (9), a correction baffle (10), a side baffle (21), a locking rod (22), a fixing block (23), and a threaded locking groove (24). The first external fixing plate component (6) is snapped onto the upper surface of the fixed base (9), and a set of side baffles (21) are fixedly connected to both sides of the upper surface of the first external fixing plate component (6).

7. A new energy flat-plate transformer winding device according to claim 6, characterized in that, The first external fixing plate component (6) is fixedly connected with a threaded locking groove (24), and a locking rod (22) is threadedly connected in the threaded locking groove (24). A fixing block (23) is sleeved on the surface of the locking rod (22), and the fixing block (23) is placed between two adjacent side baffles (21).

8. A new energy flat-plate transformer winding device according to claim 7, characterized in that, The upper end of the fixed base (9) is snapped with a second external fixed plate component (7), and the upper end of the second external fixed plate component (7) is fixedly connected with a first electro-hydraulic telescopic rod (8). The output end of the first electro-hydraulic telescopic rod (8) is fixedly connected with a correction baffle (10).

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