Anti-stress photovoltaic cable wiring structure
By designing a stress-resistant photovoltaic cable wiring structure, and utilizing movable tubes and buffer springs to absorb stress, the problem of photovoltaic cable damage under external stress is solved, achieving secure cable fixation and stress relief, and extending service life.
Patent Information
- Application Number
- CN202422676183.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing photovoltaic cable wiring structures lack the ability to resist external stress, making them prone to damage during long-term use.
A stress-resistant photovoltaic cable wiring structure was designed, comprising a base, a fixing ring, a movable tube, and a buffer spring. By utilizing the mobility of the movable tube and the absorption of stress by the buffer spring, combined with the design of the wire clamping bolt and ball bearings, a firm fixation and stress relief of the photovoltaic cable can be achieved.
It effectively protects photovoltaic cables from damage caused by pulling and dragging, ensures secure cable installation and simple operation, reduces instantaneous stress on photovoltaic cables, and extends service life.
Smart Images

Figure CN223552995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic cable wiring technology, and in particular to a stress-resistant photovoltaic cable wiring structure. Background Technology
[0002] With environmental awareness growing stronger, the development of new energy sources is booming. Among these, the photovoltaic industry is beginning to reach countless households, with many families and businesses, especially in rural areas, installing solar panels. When installing solar panels, in addition to paying attention to the panels themselves, the cable connections and wiring are also of paramount importance.
[0003] For small-scale photovoltaic (PV) power generation systems, especially those with residential PV panels, while the wiring of PV cables is relatively simple, it is still important to ensure the cables are stable and secure. Therefore, it is best to use cable clamps or cable ties to secure the cables at short intervals.
[0004] However, even when properly secured, photovoltaic cables inevitably experience pulling and dragging during long-term use. In such situations, the photovoltaic cable itself must withstand the stress, which can easily damage the cable. Utility Model Content
[0005] In view of this, the purpose of this utility model is to propose a stress-resistant photovoltaic cable wiring structure to solve the problem that the wiring of photovoltaic cables in the prior art lacks the ability to resist external stress and is easily damaged.
[0006] To achieve the above objectives, this utility model provides a stress-resistant photovoltaic cable wiring structure, including a base for fixing the photovoltaic cable to a wall or ground, and the wiring structure further includes...
[0007] A fixed ring is fixedly connected to the middle position of the base. A movable tube is slidably connected in the fixed ring for the photovoltaic cable to pass through. Both ends of the movable tube are fixedly connected to protruding edges, which are slidably connected to the base.
[0008] A pressure plate is movably connected inside the movable tube to clamp and fix the photovoltaic cable inside the movable tube. A limiting member is provided between the pressure plate and the movable tube to limit the downward movement range of the pressure plate.
[0009] A buffer spring is fitted onto the movable tube, with its two ends connected to a fixed ring and a convex edge, respectively.
[0010] Furthermore, several sliding pressure strips are fixedly connected to the pressure plate, with the upper end of the sliding pressure strip passing through the side wall of the movable tube and protruding.
[0011] Furthermore, the fixing ring is also provided with several pressure bolts, and each pressure bolt corresponds to a sliding pressure strip. A ball is rolledly connected to the bottom of the pressure bolt, and the ball is rolledly connected to the sliding pressure strip.
[0012] Furthermore, the pressure plate is an arc-shaped plate, and both ends of the movable tube and the pressure plate are provided with arc-shaped chamfers.
[0013] Furthermore, two buffer springs are provided, which are respectively sleeved on the movable tubes on both sides of the fixed ring.
[0014] Furthermore, the base is provided with hexagon socket head cap screws, and the wire clamping bolts are cross bolts.
[0015] Furthermore, the limiting component includes a limiting groove inside the movable tube, a limiting rod is provided in the limiting groove, a circular plate is fixedly connected to the upper end of the limiting rod, and the lower end of the limiting rod is fixedly connected to the upper end of the pressure plate.
[0016] Furthermore, a return spring is provided in the limiting groove, and the two ends of the return spring are respectively connected to the top circular plate of the limiting rod and the movable tube.
[0017] The beneficial effects of this utility model are as follows: 1. First, the photovoltaic cable is fixed in the movable tube, and then the base supporting the movable tube is fixed to the wall or ground, thus achieving the fixed installation of the photovoltaic cable. A clamping plate is set in the movable tube to clamp the photovoltaic cable, ensuring a secure installation.
[0018] 2. The movable tube itself is movable, and a buffer spring is fitted on the movable tube. When the photovoltaic cable is subjected to pulling or dragging, it can also move to a certain extent, avoiding hard pulling. The buffer spring absorbs stress, which greatly relieves the instantaneous stress on the photovoltaic cable and effectively protects the photovoltaic cable.
[0019] 3. The clamping plate in the movable tube is driven to clamp the photovoltaic cable by the external clamping bolts. This not only ensures a very secure clamping but also simplifies the operation. At the same time, the clamping bolts are connected to the sliding pressure strip by the ball bearings at the bottom. Therefore, the clamping bolts play a clamping role but do not affect the movement of the movable tube. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1This is a schematic diagram of an embodiment of the present utility model.
[0022] Figure 2 This is a schematic diagram of the overall structural principle of this utility model.
[0023] Figure 3 This is a vertical sectional view of the present invention.
[0024] Figure 4 This is a cross-sectional view of the present invention.
[0025] Figure 5 for Figure 4 Enlarged view of part A in the middle.
[0026] The diagram is marked as follows:
[0027] 01. Photovoltaic cable; 101. Base; 102. Fixing ring; 103. Movable tube; 104. Protruding edge; 105. Buffer spring; 106. Wire clamping plate; 107. Wire clamping bolt; 108. Sliding pressure strip; 109. Ball bearing; 110. Limiting component; 111. Limiting groove; 112. Limiting rod; 113. Return spring. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0029] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0030] The first aspect of this utility model is as follows: Figure 1 and Figure 2As shown, in order to solve the problem that photovoltaic cables 01 are easily damaged by external stress when subjected to pulling, dragging and other situations during long-term use, a new wiring structure is specially designed to replace the existing wire clamps or wire fasteners to fix photovoltaic cables 01. Without changing the structure of photovoltaic cables 01 themselves, the wiring structure allows photovoltaic cables 01 to effectively resist external stress, making photovoltaic cables 01 less prone to damage.
[0031] Specifically, the main structure consists of a base 101, a fixing ring 102, and a movable tube 103. The base 101 is bolted for fixing to a wall or ground. The fixing ring 102 is fixedly connected to the middle of the base 101, while the movable tube 103 is slidably connected within the fixing ring 102 (the movable tube 103 and the fixing ring 102 can only slide, not rotate relative to each other, to avoid twisting the photovoltaic cable 01). The photovoltaic cable 01 passes through the movable tube 103. Protruding edges 104 are fixedly connected to both ends of the movable tube 103, and these protruding edges 104 are slidably connected to the base 101.
[0032] The key point is that two buffer springs 105 are fitted onto the movable tube 103, respectively fitted onto the movable tube 103 on both sides of the fixed ring 102. The two ends of the buffer springs 105 are connected to the fixed ring 102 and the protruding edge 104, respectively.
[0033] The movable tube 103 itself is movable, and a buffer spring 105 is sleeved on the movable tube 103. When the photovoltaic cable 01 is subjected to pulling or dragging, the photovoltaic cable 01 can also move to a certain extent, avoiding hard pulling. The buffer spring 105 absorbs stress, which greatly relieves the instantaneous stress on the photovoltaic cable 01 and effectively protects the photovoltaic cable 01.
[0034] Preferably, the bolts on the base 101 are socket head cap screws or cross bolts, and preferably socket head cap screws.
[0035] Another aspect of this utility model is, as Figure 2 , Figure 3 and Figure 4 As shown, the inner diameter of the movable tube 103 is larger than the diameter of the photovoltaic cable 01, approximately 2-3 times the diameter of the photovoltaic cable 01. This not only facilitates the installation of the photovoltaic cable 01 but also allows for compatibility with a wider variety of photovoltaic cables 01. Therefore, to secure the photovoltaic cable 01 within the movable tube 103, a clamping plate 106 is installed inside the movable tube 103. The clamping plate 106 clamps and secures the photovoltaic cable 01 within the movable tube 103, and a limiting member 110 is provided between the clamping plate 106 and the movable tube 103 to limit the downward movement of the clamping plate 106.
[0036] The downward clamping of the wire clamping plate 106 is achieved by a number of wire clamping bolts 107 set on the fixed ring 102. A number of sliding pressure strips 108 are also fixedly connected to the wire clamping plate 106. The upper end of the sliding pressure strip 108 passes through the side wall of the movable tube 103 and protrudes. The fixed ring 102 is also provided with a number of wire clamping bolts 107, and each wire clamping bolt 107 corresponds to a sliding pressure strip 108. A ball bearing 109 is rolledly connected to the bottom of the wire clamping bolt 107, and the ball bearing 109 is rolledly connected to the sliding pressure strip 108.
[0037] Therefore, it is only necessary to tighten the pressure bolt 107 downwards. The pressure bolt 107 moves down and presses the sliding pressure strip 108 down. The sliding pressure strip 108 moves down and moves the pressure plate 106 down to clamp the photovoltaic cable 01, thus ensuring a secure installation.
[0038] Preferably, the wire clamping bolt 107 is an internal hex bolt or a cross bolt, and most preferably a cross bolt.
[0039] The purpose of setting the ball bearing 109 is to replace sliding friction with rolling friction, thereby greatly reducing friction. This ensures that although the pressure bolt 107 presses down on the sliding pressure bar 108, it does not obstruct the movement of the sliding pressure bar 108 and the movable tube 103.
[0040] like Figure 4 and Figure 5 As shown, the clamping plate 106 in the movable tube 103 is driven to clamp the photovoltaic cable 01 by the external clamping bolt 107. This not only ensures a very secure clamping, but also makes the operation simpler. At the same time, the clamping bolt 107 is connected to the sliding pressure strip 108 by the bottom ball 109. Therefore, the clamping bolt 107 can play a clamping role but will not affect the movement of the movable tube 103.
[0041] The limiting member 110 is used to limit the downward movement range of the pressure plate 106. The limiting member 110 includes a limiting groove 111 inside the movable tube 103. A limiting rod 112 is provided in the limiting groove 111. A circular plate is fixedly connected to the upper end of the limiting rod 112, which is similar to a thumbtack. The lower end of the limiting rod 112 is fixedly connected to the upper end of the pressure plate 106. A return spring 113 is also provided in the limiting groove 111. The return spring 113 is sleeved on the limiting rod 112. The upper end of the return spring 113 is connected to the top circular plate of the limiting rod 112, and the lower end of the return spring 113 is connected to the movable tube 103 at the lower end of the limiting groove 111.
[0042] The reset spring 113 allows the wire clamping plate 106 to move automatically upward after the wire clamping bolt 107 is loosened.
[0043] Specific embodiment: When installing and wiring the photovoltaic cable 01, first pass the photovoltaic cable 01 through the movable tube 103, and then simply tighten the wire clamping bolt 107 downwards. The wire clamping bolt 107 moves down and presses the sliding pressure strip 108 down. The sliding pressure strip 108 moves down and moves the wire clamping plate 106 down to clamp the photovoltaic cable 01, thus ensuring a secure installation.
[0044] When wiring adjacent photovoltaic cables 01, a certain length of photovoltaic cable 01 should be reserved, and the photovoltaic cable 01 should not be stretched taut.
[0045] During long-term use, when photovoltaic cable 01 is subjected to pulling or dragging, it can also move to a certain extent, avoiding hard pulling. At the same time, the buffer spring 105 absorbs stress, which greatly alleviates the instantaneous stress on photovoltaic cable 01 and effectively protects photovoltaic cable 01.
[0046] When disassembling or loosening the photovoltaic cable 01, simply loosen the pressure bolt 107. After the pressure bolt 107 moves upward, the pressure plate 106 will also move upward automatically under the action of the reset spring 113, making it easy to remove the photovoltaic cable 01.
[0047] In summary, the photovoltaic cable 01 is fixed in the movable tube 103, and the base 101 supporting the movable tube 103 is fixed to the wall or ground, thus achieving the fixed installation of the photovoltaic cable 01. A clamping plate 106 is installed in the movable tube 103 to clamp the photovoltaic cable 01, ensuring a secure installation. The movable tube 103 itself is movable, and a buffer spring 105 is fitted on it. When the photovoltaic cable 01 is subjected to pulling or dragging, it allows the photovoltaic cable 01 to move to a certain extent, avoiding hard pulling. The buffer spring 105 absorbs stress, greatly alleviating the instantaneous stress on the photovoltaic cable 01 and effectively protecting it.
[0048] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention includes the claims being limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0049] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A stress-resistant photovoltaic cable wiring structure, comprising a base (101) for fixing a photovoltaic cable (01) to a wall or ground, characterized in that, The wiring structure also includes a fixing ring (102) fixedly connected to the middle position of the base (101). A movable tube (103) is slidably connected in the fixing ring (102) for allowing the photovoltaic cable (01) to pass through it. Both ends of the movable tube (103) are fixedly connected to protruding edges (104), which are slidably connected to the base (101). A pressure plate (106) is movably connected inside the movable tube (103) to clamp and fix the photovoltaic cable (01) inside the movable tube (103). A limiting member (110) is provided between the pressure plate (106) and the movable tube (103) to limit the downward movement range of the pressure plate (106). A buffer spring (105) is sleeved on the movable tube (103), and the two ends of the buffer spring (105) are respectively connected to the fixed ring (102) and the protruding edge (104).
2. The stress-resistant photovoltaic cable wiring structure according to claim 1, characterized in that, Several sliding pressure strips (108) are also fixedly connected to the pressure plate (106), and the upper end of the sliding pressure strip (108) passes through the side wall of the movable tube (103) and protrudes.
3. The stress-resistant photovoltaic cable wiring structure according to claim 2, characterized in that, The fixing ring (102) is also provided with a number of wire pressing bolts (107), and each wire pressing bolt (107) corresponds to a sliding pressure strip (108). A ball (109) is rolledly connected to the bottom of the wire pressing bolt (107), and the ball (109) is rolledly connected to the sliding pressure strip (108).
4. The stress-resistant photovoltaic cable wiring structure according to claim 1, characterized in that, The pressure plate (106) is an arc-shaped plate, and both ends of the movable tube (103) and the pressure plate (106) are provided with arc-shaped chamfers.
5. The stress-resistant photovoltaic cable wiring structure according to claim 1, characterized in that, Two buffer springs (105) are provided, which are respectively sleeved on the movable tubes (103) on both sides of the fixed ring (102).
6. The stress-resistant photovoltaic cable wiring structure according to claim 3, characterized in that, The base (101) is provided with an internal hexagon bolt, and the wire clamping bolt (107) is a cross bolt.
7. The stress-resistant photovoltaic cable wiring structure according to claim 1, characterized in that, The limiting member (110) includes a limiting groove (111) inside the movable tube (103), and a limiting rod (112) is provided in the limiting groove (111). A circular plate is fixedly connected to the upper end of the limiting rod (112), and the lower end of the limiting rod (112) is fixedly connected to the upper end of the pressure plate (106).
8. The stress-resistant photovoltaic cable wiring structure according to claim 7, characterized in that, The limiting groove (111) is provided with a return spring (113), and the two ends of the return spring (113) are respectively connected to the top circular plate of the limiting rod (112) and the movable tube (103).