FPC automatic scraping and grinding device

Abstract

The utility model discloses an FPC automatic scraping and grinding device which comprises a rack, a driving piece, a transmission assembly, a scraper and a sample table, the driving piece is installed on the rack and connected with the scraper through the transmission assembly, the sample table is used for positioning and placing an FPC and located below the scraper, and the driving piece can drive the scraper to reciprocate through the transmission assembly so as to scrape and grind the FPC on the sample table. According to the scraping and grinding device, the FPC is positioned and placed through the sample table, the driving piece and the transmission assembly are adopted to drive the scraper to reciprocate so as to scrape and grind the FPC on the sample table, operation can be simplified, labor cost can be saved, working efficiency can be improved, manual scraping and grinding are replaced with a mechanical device, and the scraping and grinding speed and strength can be conveniently controlled; therefore, the consistency of each scraping and grinding parameter is ensured, and the wear resistance of the FPC protection film is better verified.

Description

Technical Field

[0001] This utility model relates to the field of FPC production technology, specifically to an automatic FPC scraping device. Background Technology

[0002] As new energy electric vehicles gradually replace gasoline-powered vehicles and dominate the mainstream market, the FPC (Flexible Printed Circuit) is increasingly used in the new energy vehicle field as a crucial information acquisition component for the power battery pack. It is well known that electric vehicle safety is becoming increasingly important, and the protective film on the FPC is a key element in protecting the quality and safety of the power battery. Damage to the protective film can pose a safety hazard, making it particularly important to verify the abrasion resistance of the protective film during the development phase. Traditionally, manual scraping is used to verify the abrasion resistance of the protective film. This method is not only complex, inefficient, and costly, but also makes it difficult to control parameters such as scraping force, speed, and number of scraping cycles, ensuring consistency in parameters for each scraping attempt. This is detrimental to verifying the abrasion resistance of the FPC protective film. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic FPC scraping device that can simplify operation, save labor costs, improve work efficiency, and better verify the wear resistance of FPC protective film.

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows: an automatic FPC scraping device, including a frame, a drive unit, a transmission assembly, a scraper and a sample stage. The drive unit is installed on the frame and connected to the scraper through the transmission assembly. The sample stage is used to position and place the FPC and is located below the scraper. The drive unit can drive the scraper to reciprocate through the transmission assembly to scrape the FPC on the sample stage.

[0005] Compared with the prior art, the beneficial effects of this utility model are as follows: This scraping device uses a sample stage to position and place the FPC, and uses a driving component and a transmission component to drive the scraper to reciprocate to scrape the FPC on the sample stage. This simplifies the operation, saves labor costs, and improves work efficiency. Moreover, using a mechanical device to replace manual scraping makes it easier to control the scraping speed and force, so as to ensure the consistency of scraping parameters each time and better verify the wear resistance of the FPC protective film.

[0006] The aforementioned automatic FPC scraping device includes a transmission assembly comprising an eccentric shaft, a universal joint, a slider, and a slide bar. The eccentric shaft is fixedly mounted on the output end of the drive component. One end of the universal joint is connected to the eccentric shaft, and the other end is connected to the slider. The slider is slidably connected to the slide bar, and the slide bar is fixedly mounted on the frame. The scraper is mounted below the slider. The slider can reciprocate along the slide bar under the drive of the drive component, the eccentric shaft, and the universal joint, thereby driving the scraper to reciprocate scraping the FPC on the sample stage.

[0007] In the aforementioned FPC automatic scraping device, a weight bracket is vertically slidably connected to the slider. The weight bracket is used to install and place weights, and the scraper is fixedly installed at the lower end of the weight bracket.

[0008] In the aforementioned FPC automatic scraping device, a weight fixing rod is fixedly connected to the top of the weight bracket, and the weight fixing rod is used to connect weights in series.

[0009] The aforementioned FPC automatic scraping device also includes a counter, which is used to obtain the number of scraping cycles of the scraper.

[0010] In the aforementioned FPC automatic scraping device, the driving component is a rotary motor, and the counter is electrically connected to the driving component. The counter is used to record the number of rotations of the driving component, thereby obtaining the number of scraping cycles of the scraper.

[0011] The aforementioned automatic FPC scraping device also includes a relay, which is electrically connected to the FPC sample lead wire and the scraper. When the relay is closed, the drive unit can operate normally. When the scraper scrapes through the FPC protective adhesive and comes into contact with the FPC sample lead wire, the relay is disconnected and the drive unit stops operating.

[0012] The aforementioned FPC automatic scraping device also includes a buzzer, which is electrically connected to the relay. When the relay changes from a closed state to an open state, the buzzer sounds an alarm.

[0013] The aforementioned automatic FPC scraping device includes a sample stage comprising a bottom layer, a middle layer, a top layer, and a clamp. The bottom layer is fixedly connected to the frame, the middle layer is movably connected to the bottom layer along the X-axis, the top layer is movably connected to the middle layer along the Y-axis, and the clamp is mounted on the top layer for positioning and clamping the FPC.

[0014] The aforementioned FPC automatic scraping device includes a clamping post, a first clamping block, and a second clamping block. The positioning post is horizontally fixedly installed on the top layer and protrudes upward from the top layer. The positioning post is used to position and support the FPC. The first clamping block and the second clamping block can move towards each other or away from each other to clamp / release the FPC.

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the automatic scraping device according to an embodiment of the present utility model;

[0017] Figure 2 This is a partial structural schematic diagram of the transmission assembly according to an embodiment of the present utility model;

[0018] Figure 3 This is an electrical schematic diagram of an embodiment of the present utility model;

[0019] Figure 4 This is a partial structural schematic diagram of the sample stage according to an embodiment of the present invention.

[0020] The reference numerals are as follows: 100 frame, 200 drive unit, 300 transmission assembly, 310 eccentric shaft, 320 universal transmission rod, 330 slider, 340 slide bar, 400 scraper, 500 sample stage, 510 bottom layer, 520 middle layer, 530 top layer, 540 clamp, 541 positioning post, 542 first clamping block, 543 second clamping block, 600 weight bracket, 610 weight, 620 weight fixing rod, 700 FPC. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below, with reference to Figures 1 to 4 This utility model provides an automatic FPC scraping device, including a frame 100, a drive unit 200, a transmission assembly 300, a scraper 400, and a sample stage 500. The drive unit 200 is mounted on the frame 100 and connected to the scraper 400 via the transmission assembly 300. The sample stage 500 is used to position and place the FPC 700 and is located below the scraper 400. The drive unit 200 can drive the scraper 400 to reciprocate through the transmission assembly 300 to scrape the FPC 700 on the sample stage 500. This scraping device uses the sample stage 500 to position and place the FPC 700, and uses the drive unit 200 and the transmission assembly to drive the scraper 400 to reciprocate to scrape the FPC 700 on the sample stage 500. This simplifies operation, saves labor costs, and improves work efficiency. Moreover, using a mechanical device to replace manual scraping makes it easier to control the scraping speed and force, ensuring the consistency of scraping parameters each time and better verifying the wear resistance of the FPC 700 protective film.

[0022] Furthermore, referring to Figure 1 and Figure 2 The drive unit 200 is a rotary motor, and the transmission assembly 300 includes an eccentric shaft 310, a universal joint 320, a slider 330, and a slide bar 340. The eccentric shaft 310 is fixedly installed at the output end of the drive unit 200. One end of the universal joint 320 is connected to the eccentric shaft 310, and the other end is connected to the slider 330. The slider 330 is slidably connected to the slide bar 340, which is fixedly installed on the frame 100. The scraper 400 is installed below the slider 330. When the rotary motor starts, the eccentric shaft 310 can rotate horizontally, thereby driving the universal joint 320 to reciprocate on the horizontal plane, and finally driving the slider 330 to reciprocate along the slide bar 340, so as to drive the scraper 400 to scrape the FPC700 on the sample stage 500 back and forth.

[0023] Furthermore, a weight holder 600 is vertically slidably connected to the slider 330. The weight holder 600 is used to mount and place the weight 610, and the scraper 400 is fixedly mounted on the lower end of the weight holder 600. By adjusting the weight of the weight 610 placed on the weight holder 600, the downward pressure of the scraper 400 on the FPC700 can be adjusted, thereby quantifying the scraping force and ensuring the consistency of scraping parameters each time. Furthermore, a weight fixing rod 620 is fixedly connected to the top of the weight holder 600. The weight fixing rod 620 is used to connect the weight 610 in series to prevent the weight 610 from falling off when the slider 330 moves back and forth.

[0024] Furthermore, referring to Figure 3This automatic scraping device also includes a counter, which is used to obtain the number of scraping cycles of the scraper 400 to ensure the consistency of scraping parameters each time. The counter can directly identify the number of back-and-forth movements of the scraper 400, or it can identify them indirectly. For example, if the drive unit 200 is a rotary motor, and the counter is electrically connected to the drive unit 200, the counter is used to record the number of rotations of the drive unit 200, thereby obtaining the number of scraping cycles of the scraper 400. To ensure the consistency of scraping parameters each time, the number of rotations of the rotary motor can be preset. The counter uses a counting relay, and the number on the counting relay is preset. For each rotation of the rotary motor, the number on the counter decreases by 1. When the number on the counting relay is 0, the rotary motor stops operating. Furthermore, this automatic scraping device also includes a relay, which is electrically connected to the FPC700 sample lead wire and the scraper 400. When the relay is closed, the drive unit 200 can operate normally. When the scraper 400 scrapes through the protective adhesive of the FPC700 and comes into contact with the FPC700 sample lead wire, the relay is opened, and the drive unit 200 stops operating. Therefore, scraping can be stopped in time at the moment the protective adhesive is scraped through. Furthermore, this automatic scraping device also includes a buzzer, which is electrically connected to the relay. When the relay changes from the closed state to the open state, the buzzer sounds an alarm. At this time, the number of scraping times when NG (not working) can be recorded by the numbers displayed on the counter.

[0025] Furthermore, referring to Figure 1 and Figure 4 The sample stage 500 includes a bottom layer 510, a middle layer 520, a top layer 530, and a clamp 540. The bottom layer 510 is fixedly connected to the frame 100. The middle layer 520 is movably connected to the bottom layer 510 along the X-axis. The top layer 530 is movably connected to the middle layer 520 along the Y-axis. The clamp 540 is mounted on the top layer 530 for positioning and clamping the FPC 700. It adopts a three-layer structure, and the position of the clamp 540 can be adjusted by moving the middle layer 520 and the top layer 530 to facilitate positioning the scraping position. Further, the clamp 540 includes a positioning post 541, a first clamping block 542, and a second clamping block 543. The positioning post 541 is horizontally fixedly mounted on the top layer 530 and protrudes upward from the top layer 530. The positioning post 541 is used to position and support the FPC 700. The first clamping block 542 and the second clamping block 543 can move towards / away from each other to clamp / release the FPC 700. During scraping, the top outer periphery of the positioning post 541 supports the FPC700, and the first clamping block 542 and the second clamping block 543 clamp the FPC700 on both sides. The scraper 400 is located on top of the FPC700 and performs scraping corresponding to the position of the positioning post 541, thus ensuring point contact between the FPC700 and the scraper 400, which is more conducive to scraping verification. Furthermore, the movement of the middle layer 520 and the top layer 530 can be achieved by using a gear and rack mechanism, and the movement of the first clamping block 542 and the second clamping block 543 can be achieved by using an electric gripper mechanism.

[0026] It should be noted that in the description of this utility model, any descriptions of orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of this utility model.

[0027] In the description of this utility model, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is mentioned, it is only for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0029] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An automatic FPC scraping device, characterized in that, The device includes a frame (100), a drive unit (200), a transmission assembly (300), a scraper (400), and a sample stage (500). The drive unit (200) is mounted on the frame (100) and connected to the scraper (400) through the transmission assembly (300). The sample stage (500) is used to position and place the FPC (700) and is located below the scraper (400). The drive unit (200) can drive the scraper (400) to reciprocate through the transmission assembly (300) to scrape the FPC (700) on the sample stage (500).

2. The FPC automatic scraping device according to claim 1, characterized in that, The transmission assembly (300) includes an eccentric shaft (310), a universal transmission rod (320), a slider (330), and a slide rod (340). The eccentric shaft (310) is fixedly installed at the output end of the drive unit (200). One end of the universal transmission rod (320) is connected to the eccentric shaft (310), and the other end is connected to the slider (330). The slider (330) is slidably connected to the slide rod (340). The slide rod (340) is fixedly installed on the frame (100). The scraper (400) is installed below the slider (330). The slider (330) can slide back and forth along the slide bar (340) under the drive of the drive member (200), the eccentric shaft (310) and the universal transmission rod (320) to drive the scraper (400) to scrape the FPC (700) on the sample stage (500) back and forth.

3. The FPC automatic scraping device according to claim 2, characterized in that, A weight holder (600) is vertically slidably connected to the slider (330). The weight holder (600) is used to install and place weights (610). The scraper (400) is fixedly connected to the lower end of the weight holder (600).

4. The FPC automatic scraping device according to claim 3, characterized in that, The top of the weight holder (600) is fixedly connected to a weight fixing rod (620), which is used to connect weights (610) in series.

5. The automatic FPC scraping device according to claim 1, characterized in that, It also includes a counter for obtaining the number of times the scraper (400) scrapes.

6. The FPC automatic scraping device according to claim 5, characterized in that, The drive unit (200) is a rotary motor, and the counter is electrically connected to the drive unit (200). The counter is used to record the number of rotations of the drive unit (200) and thus obtain the number of scraping cycles of the scraper (400).

7. The FPC automatic scraping device according to claim 1, characterized in that, It also includes a relay, which is electrically connected to the FPC (700) sample lead wire and the scraper (400). When the relay is closed, the drive unit (200) can operate normally. When the scraper (400) scrapes through the FPC (700) protective adhesive and comes into contact with the FPC (700) sample lead wire, the relay is disconnected and the drive unit (200) stops operating.

8. The FPC automatic scraping device according to claim 7, characterized in that, It also includes a buzzer, which is electrically connected to the relay. When the relay changes from a closed state to an open state, the buzzer sounds an alarm.

9. The automatic FPC scraping device according to claim 1, characterized in that, The sample stage (500) includes a bottom layer (510), a middle layer (520), a top layer (530), and a fixture (540). The bottom layer (510) is fixedly connected to the frame (100). The middle layer (520) is movably connected to the bottom layer (510) along the X-axis direction. The top layer (530) is movably connected to the middle layer (520) along the Y-axis direction. The fixture (540) is mounted on the top layer (530) for positioning and clamping the FPC (700).

10. The FPC automatic scraping device according to claim 9, characterized in that, The clamp (540) includes a positioning post (541), a first clamping block (542), and a second clamping block (543). The positioning post (541) is horizontally fixedly installed on the top layer (530) and protrudes upward from the top layer (530). The positioning post (541) is used to position and support the FPC (700). The first clamping block (542) and the second clamping block (543) can move towards each other / away from each other to clamp / release the FPC (700).

Images