Prepared dried vegetable soaking device
The design of the automated soaking device solves the problems of long drying time after soaking dried vegetables and low efficiency of manual feeding, realizing rapid soaking and efficient feeding of dried vegetables, which is suitable for the automated production of pre-made vegetables.
Patent Information
- Application Number
- CN202422856913.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing pre-made dried vegetable soaking devices require a long drying time after soaking, and the feeding process relies on manual operation, resulting in low efficiency, easy damage to dried vegetables, and unfavorable conditions for large-scale production.
An automated soaking device was designed, comprising a soaking tank, a scissor lifting mechanism, a feeding mechanism, and a cylinder push plate. Through motor-driven lead screw and cylinder control, the device achieves automated soaking, stirring, and feeding of dried vegetables, ensuring that the dried vegetables are fully soaked and efficiently pushed to the feeding platform.
It enables rapid soaking and efficient drying of dried vegetables, reduces material damage and residue, ensures the continuity and stability of production, and is suitable for large-scale production.
Smart Images
Figure CN223554220U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to prefabricated vegetable dry vegetable processing technical field especially relates to a kind of prefabricated vegetable dry vegetable soaking device. BACKGROUND
[0002] The prefabricated vegetable dry vegetable soaking device is a kind of equipment specially used for soaking dry vegetable food materials in prefabricated vegetables, to restore moisture, soften and reach suitable cooking or processing state, usually a certain capacity box or tank, made of corrosion-resistant, food-grade materials, such as stainless steel, etc. The size and shape of the container are designed according to the production scale and site space, and can contain a certain amount of dry vegetables and soaking liquid, to ensure that dry vegetables can be soaked evenly.
[0003] However, in the prior art, there are the following deficiencies, on the one hand, the existing prefabricated vegetable dry vegetable soaking device needs to spend a lot of time to dry the material after soaking, and the material contains a large amount of water, which greatly reduces the efficiency of subsequent drying processing of the material, on the other hand, the discharging process relies on manual operation, which not only is inefficient, but also easily causes damage and waste of dry vegetables. At the same time, manual discharging cannot guarantee the consistency of each operation, which is not conducive to large-scale production. Therefore, the technical personnel in the art provide a kind of prefabricated vegetable dry vegetable soaking device to solve the problems existing in the prior art. UTILITY MODEL CONTENT
[0004] The prefabricated vegetable dry vegetable soaking device solves the problems existing in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of prefabricated vegetable dry vegetable soaking device, including main part, inner side wall middle position is equipped with soaking tank, the front side wall middle position of the soaking tank and the middle position of rear side wall are all equipped with a plurality of array distribution's soaking hole, the inner side wall bottom middle position of the main part is equipped with transmission base, the top middle position of the transmission base is equipped with water screen, the inner side wall middle position of the water screen is equipped with double-shaft motor, the two output ends of the double-shaft motor are all connected with screw rod, the other end of two screw rods is respectively rotationally connected in the inner side wall middle left position and the inner side wall middle right position of transmission base, the sliding end connection end of two screw rods is connected with sliding block respectively, the movable end of two sliding blocks is equipped with scissors lifting mechanism;
[0006] The top middle position of the scissors lifting mechanism is equipped with lifting seat, the inner side wall middle position of the soaking tank is slidably connected in the lifting seat, the middle position of the rear side wall of the main part is equipped with discharging mechanism, the middle position of the rear side wall of the main part is equipped with discharging table near top position;
[0007] Further, the double-shaft motor drives the screw rod to rotate, so that the sliding block slides smoothly on the screw rod, thereby realizing the precise lifting action of the scissor lifting mechanism. This design can flexibly adjust the height of the lifting seat in the soaking tank according to different dry vegetable types and soaking requirements, so as to ensure that the dry vegetables can fully contact the soaking liquid and improve the soaking effect.
[0008] Preferably, the blanking mechanism comprises a first air cylinder, the first air cylinder is installed at the middle top position of the front side wall of the main body, the movable end of the first air cylinder penetrates the middle top position of the front side wall of the main body, the movable end of the first air cylinder is connected with a push plate, and the push plate is used to push the material to the blanking table.
[0009] Further, the precise control of the first air cylinder can ensure that the push plate has moderate force when pushing the material, so that the dry vegetables are not damaged and the material can be quickly and efficiently pushed to the blanking table. At the same time, the shape and size of the push plate are carefully designed to match the internal structure of the soaking tank, thereby minimizing material residue.
[0010] Preferably, the inner side wall of the soaking tank is provided with a movable groove at the middle positions of the two sides, a resetter is installed at the middle front position and the middle rear position of the inner side wall bottom of the movable groove, a reciprocating arm is installed between the two resetters, and the two reciprocating arms are distributed in mirror image opposition.
[0011] Further, the movable groove provides a stable movement track for the reciprocating arm, and the resetter can quickly reset the reciprocating arm after completing a stirring action under the action of the servo cylinder and the telescopic rod, in preparation for the next stirring. This design ensures the stability and reliability of the movement of the reciprocating arm and improves the stirring efficiency.
[0012] Preferably, a servo cylinder is installed at the middle lower end position of the two side walls of the main body, a telescopic rod is connected to the output end of the two servo cylinders, and the other end of the two telescopic rods is connected to the input end of the two reciprocating arms.
[0013] Further, the cooperation of the servo cylinder and the telescopic rod can accurately control the movement amplitude and frequency of the reciprocating arm, and the adjustment can be made according to different soaking requirements. At the same time, the servo cylinder has a fast response speed and can realize rapid stirring action, thereby further improving the soaking efficiency.
[0014] Preferably, a support mechanism is installed at the middle of the two side walls of the main body, a fixed block is installed at the top of the two support mechanisms, a second air cylinder is installed at the middle top position of the fixed block, the output end of the second air cylinder penetrates the middle bottom position of the fixed block, and a pressing plate is installed at the output end of the second air cylinder below the fixed block.
[0015] Further, the support mechanism provides stable support for the fixed block, ensuring that the second cylinder does not shake during operation. The design of the fixed block makes the installation of the second cylinder more secure, ensuring the stability and reliability of the extrusion plate during the extrusion of dried vegetables.
[0016] Preferably, the front side wall of the main body is provided with a liquid inlet at an upper middle position, and the right side wall of the main body is provided with a liquid outlet at a bottom middle position.
[0017] Further, the position of the liquid inlet facilitates quick and accurate injection of the soaking liquid into the main body by the operator, and also facilitates connection with the external liquid supply system. The setting of the liquid outlet allows the waste liquid after soaking to be discharged in time, facilitating cleaning and the next soaking operation.
[0018] The utility model has the advantages of:
[0019] 1. In the utility model, the output end of the second cylinder pushes the extrusion plate to move downward, the scissor lifting mechanism acts on the lifting seat to move upward, the pre-prepared vegetables after soaking are extruded by the extrusion plate to squeeze out excess soaking liquid, and the efficiency of subsequent pre-prepared vegetable drying is improved.
[0020] 2. In the utility model, the blanking mechanism cooperates with other mechanisms such as the soaking box and the scissor lifting mechanism to complete the soaking and blanking process of the pre-prepared vegetables together, realizes automatic blanking, and the precise pushing action can ensure that the pre-prepared vegetables are accurately transferred to the blanking table, reduces errors and losses in the blanking process, and ensures the continuity and stability of production. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A three-dimensional schematic view of a pre-prepared vegetable dried vegetable soaking device is provided for the utility model;
[0022] Figure 2 A partial three-dimensional schematic view of a pre-prepared vegetable dried vegetable soaking device is provided for the utility model;
[0023] Figure 3 A lifting mechanism structure schematic view is provided;
[0024] Figure 4 A reciprocating arm and its reciprocating assembly structure schematic view is provided.
[0025] LEGEND:
[0026] 1. main body; 2. blanking table; 3. first cylinder; 4. push plate; 5. fixed block; 6. second cylinder; 7. extrusion plate; 8. soaking box; 9. support mechanism; 10. servo cylinder; 11. liquid inlet;
[0027] 12, drain; 13, movable groove; 14, reciprocating arm; 15, telescopic rod; 16, restorer; 17, scissor lifting mechanism; 18, transmission base; 19, sliding block; 20, water shield; 21, double-shaft motor;
[0028] 22, lead screw; 23, lifting seat. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Referring to Figure 1 Figure 4 A prefabricated dried vegetable soaking device, comprising a main body 1, a soaking box 8 is installed at the middle position of the inner side wall, a plurality of soaking holes are arranged in array at the middle positions of the front side wall and the rear side wall of the soaking box 8, a transmission base 18 is installed at the middle position of the bottom of the inner side wall of the main body 1, a water shield 20 is installed at the middle position of the top of the transmission base 18, a double-shaft motor 21 is installed at the middle position of the inner side wall of the water shield 20, two lead screws 22 are connected to the two output ends of the double-shaft motor 21, the other ends of the two lead screws 22 are rotatably connected to the middle left position and the middle right position of the inner side wall of the transmission base 18 respectively, the sliding ends of the two lead screws 22 are connected to the sliding blocks 19 respectively, the movable ends of the two sliding blocks 19 are installed with the scissor lifting mechanism 17, the middle position of the top of the scissor lifting mechanism 17 is installed with the lifting seat 23, the lifting seat 23 is slidably connected to the middle position of the inner side wall of the soaking box 8, a discharging mechanism is installed at the middle position of the rear side wall of the main body 1, a discharging table 2 is installed at the middle position of the upper end of the rear side wall of the main body 1, the double-shaft motor 21 drives the lead screw 22 to rotate, so that the sliding block 19 stably slides on the lead screw 22, thereby realizing the accurate lifting action of the scissor lifting mechanism 17. This design can flexibly adjust the height of the lifting seat 23 in the soaking box 8 according to different types of dried vegetables and soaking requirements, so as to ensure that the dried vegetables can fully contact the soaking liquid and improve the soaking effect.
[0031] The discharging mechanism comprises a first cylinder 3, the first cylinder 3 is installed in the middle of the front side wall of the main body 1 near the top, the movable end of the first cylinder 3 penetrates the middle of the front side wall of the main body 1 near the top, the movable end of the first cylinder 3 is connected with a push plate 4, the push plate 4 is used for pushing the material to the discharging table 2, and the accurate control of the first cylinder 3 can ensure that the push plate 4 has moderate force when pushing the material, so that the dry vegetables are not damaged and the material can be quickly and efficiently pushed to the discharging table 2. Meanwhile, the shape and size of the push plate 4 are carefully designed to match the internal structure of the soaking box 8, thereby minimizing material residue. The inside wall of the soaking box 8 is provided with a movable groove 13 in the middle of the two sides near the bottom, and a resetter 16 is installed in the inside wall of the movable groove 13 in the middle of the front side near the bottom and in the middle of the rear side near the bottom. Two sets of resetters 16 are respectively installed between the two reciprocating arms 14, and the two reciprocating arms 14 are distributed in mirror image. The movable groove 13 provides a stable movement track for the reciprocating arm 14, and the resetter 16 can reset the reciprocating arm 14 quickly after completing a stirring action under the action of the servo cylinder 10 and the telescopic rod 15, and prepare for the next stirring. This design ensures the stability and reliability of the reciprocating arm 14, improves the stirring efficiency, and the two sides of the main body 1 are provided with a servo cylinder 10 near the lower end of the middle, the output end of the two servo cylinders 10 is connected with a telescopic rod 15, the other end of the two telescopic rods 15 is connected with the input end of the two reciprocating arms 14 respectively, and the cooperation of the servo cylinder 10 and the telescopic rod 15 can accurately control the movement amplitude and frequency of the reciprocating arm 14, and adjust according to different soaking requirements. At the same time, the servo cylinder 10 has fast response speed and can realize quick stirring action, further improving the soaking efficiency, and the two sides of the main body 1 are provided with a supporting mechanism 9 in the middle, the top of the two supporting mechanisms 9 is provided with a fixed block 5, the top of the fixed block 5 is provided with a second cylinder 6 in the middle, the output end of the second cylinder 6 penetrates the bottom of the fixed block 5, and the output end of the second cylinder 6 is provided with a pressing plate 7 below the fixed block 5. The supporting mechanism 9 provides stable support for the fixed block 5, ensuring that the second cylinder 6 does not shake during work. The design of the fixed block 5 makes the installation of the second cylinder 6 more firm, ensuring the stability and reliability of the pressing plate 7 when pressing the dry vegetables.
[0032] The front side wall of the main body 1 is provided with an inlet 11 near the upper end of the middle, and the right side wall of the main body 1 is provided with a liquid outlet 12 near the bottom of the middle. The position of the inlet 11 is designed to facilitate the operator to quickly and accurately pour the soaking liquid into the main body 1, and also facilitates the connection with the external liquid supply system. The setting of the liquid outlet 12 enables the waste liquid after soaking to be discharged in time, facilitating cleaning and the next soaking operation.
[0033] Working principle: first, the need to soak the pre-made dishes are placed in the soaking box 8 on the lifting seat 23, through the liquid inlet 11 to the main body 1 into the soaking liquid, liquid through the soaking box 8 front wall and rear wall on the array distribution of the soaking hole into the soaking box 8, with the pre-made dishes in full contact, lifting mechanism operation start transmission base 18 in the double shaft motor 21, the double shaft motor 21 two output end drive screw rod 22 rotation, the slide block 19 on the screw rod 22 under the action of rotation, thus driving the scissors lifting mechanism 17 up and down, the lifting seat 23 on the top of the scissors lifting mechanism 17 in the soaking box 8 inside wall middle position up and down, adjust the position of the pre-made dishes in the soaking liquid, so that the pre-made dishes can be fully soaked, reciprocating stirring start main body 1 both sides wall middle lower end position of the servo cylinder 10, the output end of the servo cylinder 10 push the telescopic rod 15, telescopic rod 15 with the soaking box 8 inside wall both sides of the movable slot 13 in the reciprocating arm 14 connected, reciprocating arm 14 movement, movable slot 13 in the reset 16 in the reciprocating arm 14 movement process plays a reset function, so that the reciprocating arm 14 can reciprocate, two mirror image opposite distribution of reciprocating arm 14 in the movement process of the pre-made dishes and soaking liquid in the soaking box 8 are stirred, improve the soaking effect, extrusion dewatering start fixed block 5 top middle position of the second cylinder 6, the output end of the second cylinder 6 push the extrusion plate 7 downward movement, the extrusion plate 7 on the pre-made dishes after soaking, squeeze out the excess soaking liquid, at the same time, make the pre-made dishes more compact, push the first cylinder 3, the movable end of the first cylinder 3 through the front wall of the main body 1 middle top position, push plate 4 movement, push plate 4 will soak and extruded pre-made dishes from the soaking box 8 to push to the discharge table 2, complete the discharge operation, after soaking work is completed, the soaking liquid can be discharged through the main body 1 right wall middle bottom position of the drain 12 after use, in order to carry out the cleaning and the next soaking operation of the device.
[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A pre-prepared dried vegetable soaking device, characterized in that, The device includes a main body (1), an soaking tank (8) installed in the middle of the inner side wall, and several soaking holes arranged in an array in the middle of the front and rear side walls of the soaking tank (8). A transmission base (18) is installed in the middle of the bottom of the inner side wall of the main body (1), and a water-proof cover (20) is installed in the middle of the top of the transmission base (18). A dual-axis motor (21) is installed in the middle of the inner side wall of the water-proof cover (20). Both output ends of the dual-axis motor (21) are connected to lead screws (22). The other ends of the two lead screws (22) are rotatably connected to the left and right sides of the middle of the inner side wall of the transmission base (18), respectively. The sliding ends of the two lead screws (22) are connected to sliders (19), and the movable ends of the two sliders (19) are equipped with scissor lifting mechanisms (17). A lifting seat (23) is installed at the top center of the scissor lifting mechanism (17). The lifting seat (23) is slidably connected to the middle of the inner side wall of the soaking tank (8). A feeding mechanism is installed at the top center of the rear side wall of the main body (1). A feeding platform (2) is installed at the upper end of the rear side wall of the main body (1).
2. The pre-prepared dried vegetable soaking device according to claim 1, characterized in that: The feeding mechanism includes a first cylinder (3), which is installed in the middle of the front side wall of the main body (1) near the top. The movable end of the first cylinder (3) passes through the middle of the front side wall of the main body (1) near the top. The movable end of the first cylinder (3) is connected to a push plate (4), which is used to push the material to the feeding table (2).
3. The pre-prepared dried vegetable soaking device according to claim 1, characterized in that: The soaking tank (8) has movable grooves (13) on both sides of the middle of the inner side wall. Resetters (16) are installed at the front and rear sides of the bottom of the inner side wall of the movable groove (13). Reciprocating arms (14) are installed between the two sets of resetters (16) respectively. The two reciprocating arms (14) are distributed in a mirror image.
4. The pre-prepared dried vegetable soaking device according to claim 2, characterized in that: Servo electric cylinders (10) are installed at the lower middle position of both sides of the main body (1). The output ends of the two servo electric cylinders (10) are connected to telescopic rods (15), and the other ends of the two telescopic rods (15) are respectively connected to the input ends of the two reciprocating arms (14).
5. The pre-prepared dried vegetable soaking device according to claim 1, characterized in that: Supporting mechanisms (9) are installed in the middle of both sides of the main body (1). Fixing blocks (5) are installed on the top of the two supporting mechanisms (9). A second cylinder (6) is installed in the middle of the top of the fixing block (5). The output end of the second cylinder (6) passes through the middle of the bottom of the fixing block (5). A pressing plate (7) is installed at the output end of the second cylinder (6) and below the fixing block (5).
6. The pre-prepared dried vegetable soaking device according to claim 1, characterized in that: The main body (1) has an inlet (11) installed at the upper middle position of the front side wall and an outlet (12) installed at the bottom middle position of the right side wall.