Water separating device

By designing a water separation device with foldable water separation components, adjustable nozzles, and convenient maintenance ports, the problems of uneven cleaning and difficult maintenance of water separation devices have been solved, thereby improving water separation efficiency and equipment operability.

CN223555584UActive Publication Date: 2025-11-18SHAANXI SHANGLUO POWER GENERATION CO LTD
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Patent Information

Application Number
CN202423067096.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-18
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing water separation devices suffer from problems such as uneven cleaning, difficult maintenance, and limited layout, resulting in low water separation efficiency.

Method used

A water separation device was designed, comprising a housing, a water separation component, a plate-type flushing component, and a flushing water pipe. The water separation component is connected by hinges to form a foldable structure. The housing is equipped with an inspection port. The plate-type flushing component adopts a double-layer steel plate structure and an adjustable nozzle. The flushing water pipe is connected by a union joint. The water collection pipe is used for collecting water and flushing water.

Benefits of technology

It enables efficient cleaning and convenient maintenance of the water separation components and adaptability to space-constrained working conditions, improving water separation efficiency and equipment operability while reducing maintenance difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a drainage device, which is arranged at the bottom of a cone of a stock bin, belongs to the technical field of drainage, and comprises a box body, one end close to the stock bin is open, and the other end is provided with an access hole; the water separating assembly is inserted into the box body and located at the end close to the stock bin, the water separating assembly comprises a plurality of water separating elements, and foldable structures are arranged among the water separating elements; the plate type flushing assembly is arranged in the box body, is positioned at one end, far away from the stock bin, of the water separating assembly and is used for flushing the water separating assembly; one end of the flushing water pipe is connected with an external water supply source, and the other end is connected to the plate-type flushing assembly for providing flushing water for the plate-type flushing assembly. The technical problems that an existing water separating device is uneven in cleaning, difficult to overhaul, limited in arrangement, low in water separating efficiency and the like are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to water separation technical field especially relates to a water separation device. BACKGROUND

[0002] Water separation devices are widely used in industrial fields, especially for dewatering water-containing materials at the bottom of a silo cone. By using a water separation device to treat the materials, the water content in the materials can be significantly reduced, improving the efficiency of subsequent processing or transportation. Generally, in order to achieve better water separation effect, multiple water separation devices are arranged in each silo to work cooperatively.

[0003] The existing water separation device mainly consists of a box body, a water separation element, a flushing water pipe, and a water collecting pipe. The flushing water pipe is usually equipped with a limited number of spray heads for cleaning the water separation element. However, due to the limited number and uneven distribution of the spray heads, the flushing water cannot fully cover the surface of the water separation element, resulting in limited cleaning effect and thus affecting the water separation efficiency. After long-term use, the surface of the water separation element may be corroded and hardened by the materials, further reducing the performance of the entire device.

[0004] In addition, the box body of the existing water separation device usually adopts a closed structure welded as a whole, which needs to be operated from the inside of the box body during maintenance, making it difficult and time-consuming to disassemble. This design brings inconvenience to maintenance work and increases safety hazards.

[0005] In some space-limited working conditions, the volume and structural design of the existing water separation device limit the number of installed water separation devices, affecting the arrangement and overall water separation effect of the water separation devices in the silo. For these problems, the existing technology has not yet proposed an effective solution. SUMMARY

[0006] The details of one or more embodiments of the utility model are presented in the following drawings and description to make other features, objects, and advantages of the present application more concise and easy to understand.

[0007] The utility model proposes a water separation device, which solves the technical problems of uneven cleaning, difficult maintenance, and low water separation efficiency caused by limited arrangement of the existing water separation device, and has the characteristics of strong structure maintainability, high cleaning uniformity, and adaptability to space-limited working conditions.

[0008] The utility model discloses a kind of water separation devices, install in the bottom of bunker cone, including box, water separation component, plate type flushing component and flushing water pipe;The end of the box close to bunker is open type, and the other end is equipped with access hole;The water separation component is inserted in the inside of box and located close to the end of bunker, and the water separation component includes several water separation elements, and it is foldable structure between several water separation elements;The plate type flushing component is located in the inside of box and located the end of water separation component away from bunker, to flush water separation component;The flushing water pipe one end is connected with external water supply, and the other end is connected in plate type flushing component, for providing flushing water to plate type flushing component.

[0009] In some embodiments, the several water separation elements are connected by hinges to form a foldable structure, and one end of the water separation component is provided with a handle to facilitate operation and maintenance.

[0010] In some embodiments, it further includes a maintenance cover, which is closed at the access hole of the box, and the maintenance cover is threadedly connected to the box by a connecting piece to facilitate maintenance and maintenance.

[0011] In some embodiments, the plate type flushing component includes a mother plate, a connecting seat and a nozzle, the mother plate is connected to the inner wall of the box, the mother plate is a double-layer steel plate structure, and a pillow-shaped cavity is formed inside, the connecting seat is arranged at one end of the mother plate close to the water separation element, and the nozzle is fixedly installed on the mother plate through the connecting seat to flush the water separation component.

[0012] In some embodiments, the nozzle is installed on the mother plate through a detachable connecting seat, and the nozzle can adjust the spray angle.

[0013] In some embodiments, the mother plate is fixedly connected to the inner wall of the box through connecting holes and bolts.

[0014] In some embodiments, the box is provided with a water inlet, and the flushing water pipe is connected to the plate type flushing component through the water inlet.

[0015] In some embodiments, the flushing water pipe is connected to the plate type flushing component through a union joint, and the union joint is a detachable structure to facilitate assembly and maintenance.

[0016] In some embodiments, it further includes a water collecting pipe, which is communicated with a drain at the bottom of the box, for collecting the separated water and flushing water, and discharging the water outside the box through the drain.

[0017] In some embodiments, the inner wall of the box is provided with a slide rail, and the water separation component is installed in the inside of the box through the slide rail to facilitate sliding to the outside of the box for disassembly and maintenance.

[0018] Compared with the prior art, the utility model has the advantages of:

[0019] 1. The utility model discloses a water separation device, through setting up water separation assembly, plate type flushing assembly and flushing water pipe in the box body, realized the integration design of the water separation and flushing function in the bunker. Specifically, the water separation assembly adopts a plurality of water separation elements to form a foldable structure through a hinge connection, and is slidably installed through the slide rail of the inner wall of the box body. This design not only simplifies the installation and disassembly process of the water separation assembly, but also significantly improves the operability and convenience of the equipment, making the maintenance and cleaning work more efficient. In addition, one end of the water separation assembly is provided with a handle, which further enhances its ease of use and facilitates operators to quickly complete adjustment and operation.

[0020] 2. The female plate of the plate type flushing assembly in the utility model adopts a double-layer steel plate structure, which forms a pillow-shaped cavity inside, can effectively distribute and guide the flushing water flow, and realizes comprehensive flushing of the water separation assembly through the nozzle. The nozzle is installed on the adjustable angle connecting seat, so that the flushing direction can be flexibly adjusted to adapt to different flushing needs and improve the cleaning effect. In addition, the nozzle adopts a detachable design, which is convenient for quick replacement and maintenance, further improving the practicality and reliability of the device.

[0021] 3. In order to facilitate maintenance and maintenance, one end of the box body is provided with an access hole, and is closed through a threaded access cover. Such design not only ensures the sealing of the box body, but also facilitates quick opening for internal equipment maintenance or replacement.

[0022] 4. In terms of water supply, the flushing water pipe is connected with the plate type flushing assembly through a movable joint. The movable joint is designed as a detachable structure, which is convenient for assembly and maintenance, and avoids the problem of difficult maintenance caused by aging or damage of the connecting parts. The water inlet is also arranged on the box body to ensure that the flushing water can be smoothly supplied to the plate type flushing assembly to meet the long-term operation demand.

[0023] 5. In order to realize efficient collection and discharge of the separated water and flushing water, the device is also provided with a water collecting pipe which is communicated with the drain port at the bottom of the box body. Through the design of the water collecting pipe, the separated water and flushing water can be concentrated and guided to the drain port to discharge outside the box body, so as to keep the inside of the box body clean and tidy, and avoid water overflow to pollute the environment. BRIEF DESCRIPTION OF DRAWINGS

[0024] The drawings described herein are used to provide further understanding of the utility model and constitute a part of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute undue limitation on the utility model. In the drawings:

[0025] Figure 1The front view of the water separating device provided by the embodiment of the utility model;

[0026] Figure 2 The structure schematic view of the water separating assembly provided by the embodiment of the utility model; Figure 1 The sectional view of A-A in the middle;

[0027] Figure 3 The structure schematic view of the water separating assembly provided by the embodiment of the utility model;

[0028] Figure 4 The front view of the plate type flushing assembly provided by the embodiment of the utility model;

[0029] Figure 5 The sectional view of B-B in the middle; Figure 4

[0030] In the above figures: 1 - box body; 101 - water inlet; 102 - drain; 103 - slide rail; 2 - water separating assembly; 201 - water separating element; 202 - hinge; 203 - first handle; 3 - plate type flushing assembly; 301 - mother plate; 302 - connecting seat; 303 - nozzle; 304 - connecting hole; 305 - union joint; 4 - flushing water pipe; 5 - maintenance cover; 501 - connecting piece; 502 - second handle; 6 - water collecting pipe; 7 - bolt. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is described and explained below by combining with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model. Based on the embodiments provided by the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0032] The embodiment of the utility model provides a kind of water separating device, install in the bottom of silo cone, refer to Figures 1-5 ​As shown, the device at least includes a box 1, a water separation assembly 2, a plate type flushing assembly 3 and a flushing water pipe 4, the box 1 is open at one end close to the bin, and the other end is provided with an access hole; the water separation assembly 2 is inserted into the box 1 and located at one end close to the bin, the water separation assembly 2 includes a plurality of water separation elements 201, and the plurality of water separation elements 201 are of a foldable structure; the plate type flushing assembly 3 is arranged in the box 1 and located at one end away from the bin of the water separation assembly 2, and is used for flushing the water separation assembly 2; one end of the flushing water pipe 4 is connected to an external water source, and the other end of the flushing water pipe 4 is connected to the plate type flushing assembly 3, and is used for providing flushing water to the plate type flushing assembly 3. The water separation device is inserted into the box 1 and connected to the bottom of the bin through the water separation assembly 2, and the water separation elements 201 are arranged to realize efficient separation of water. The flushing water is provided to the plate type flushing assembly 3 through the flushing water pipe 4, and the nozzle 303 of the plate type flushing assembly 3 flushes the water separation elements 201 to keep the water separation elements 201 clean and functional. The access hole facilitates disassembly, inspection and maintenance of the components. Through the modular design, the problem of performance degradation caused by scale and dirt accumulation of the water separation device is solved, and the disassembly and cleaning of each component are facilitated, the operation stability and maintenance convenience of the entire device are improved, the maintenance personnel is prevented from entering the equipment for maintenance, and the labor intensity is reduced.

[0033] Further, the plurality of water separation elements 201 of the water separation device are connected to form a foldable structure through the hinges 202, and one end of the water separation assembly 2 is provided with a first handle 203 to facilitate operation and maintenance. The foldable structure connected by the hinges 202 allows each water separation element 201 to be folded after use, facilitating cleaning, moving and storage. The first handle 203 is arranged at one end of the water separation assembly 2, and the rapid disassembly and assembly of the component are realized through the external pulling operation. Through the design of the hinges 202, the water separation elements 201 are more convenient to maintain and replace, significantly shortening the maintenance time; and the problem of being unable to install the water separation elements 201 due to limited space can also be solved.

[0034] Further, the water separation device further includes an access cover 5 which is closed at the access hole of the box 1, and the access cover 5 is connected to the box 1 through threads to facilitate maintenance and maintenance. The access cover 5 is connected to the box 1 through threads, and can be quickly rotated and removed when maintenance is needed, facilitating the inspection and maintenance of the internal water separation assembly 2 and the plate type flushing assembly 3, and solving the problem of difficult maintenance and replacement of the existing device. The threaded connection structure effectively improves the sealing performance of the access hole, prevents external impurities or dust from entering the box 1, and simplifies the maintenance process, saving time and labor cost.

[0035] Further, the plate-type flushing assembly 3 includes a mother plate 301, a connecting seat 302, and a nozzle 303, wherein: the mother plate 301 is connected to the inner wall of the box 1 and has a double-layer steel plate structure, and a pillow-shaped cavity is formed in the interior of the mother plate 301; the connecting seat 302 is arranged at one end of the mother plate 301 close to the water separation element 201; and the nozzle 303 is fixedly installed on the mother plate 301 through the connecting seat 302 and is used for flushing the water separation assembly 2. The plate-type flushing assembly 3 guides the water flow to the nozzle 303 through the internal pillow-shaped cavity, and the nozzle 303 sprays water at a certain angle to the surface of the water separation assembly 2, thereby achieving efficient cleaning. The double-layer steel plate structure ensures stable water pressure and improves the mechanical strength of the mother plate 301. The use of the double-layer steel plate structure improves the durability of the device and the uniformity of water flow distribution. The adjustability of the nozzle 303 ensures comprehensive coverage during the flushing process, avoiding water waste and dead angle accumulation.

[0036] Further, the nozzle 303 is installed on the mother plate 301 through the detachable connecting seat 302, and the nozzle 303 can adjust the spray angle. The nozzle 303 is fixed to the surface of the mother plate 301 through the detachable connecting seat 302, and the connecting seat 302 provides a flexible mounting method, enabling the nozzle 303 to adjust the spray angle to adapt to different cleaning needs. When the nozzle 303 needs to be repaired or replaced, it can be quickly detached through the connecting seat 302 without the need for additional processing of the mother plate 301. The angle-adjustable design of the nozzle 303 enhances the flexibility of flushing and ensures optimal cleaning results in different use scenarios. At the same time, the addition of the detachable connecting seat 302 improves the convenience of replacing and maintaining the nozzle 303, reducing the complexity and time cost of operation.

[0037] In some embodiments, the connecting seat 302 can adopt a knob type, buckle type, or threaded type design to adapt to different strength requirements and use scenarios; and the material of the nozzle 303 can be ceramic or wear-resistant alloy to improve its durability and corrosion resistance.

[0038] Further, the mother plate 301 is provided with a connecting hole 304, and the mother plate 301 is fixedly connected to the inner wall of the box 1 through the connecting hole 304 and a bolt 7. The mother plate 301 is directly installed on the inner wall of the box 1 through the pre-set connecting hole 304 and the bolt 7, and the bolt 7 provides a firm fixing effect, ensuring that the mother plate 301 remains stable during high-pressure flushing and is not easily displaced or loosened due to vibration or water flow impact. The combination design of the connecting hole 304 and the bolt 7 improves the installation stability of the mother plate 301 and the overall impact resistance of the equipment, prolongs the service life of the device, and facilitates subsequent disassembly and adjustment.

[0039] Further, the water inlet 101 is arranged on the box 1, and the flushing water pipe 4 is connected to the plate flushing assembly 3 through the water inlet 101. The flushing water enters the box 1 through the water inlet 101 and is directly connected to the plate flushing assembly 3 to provide a stable water source for the nozzle 303. The arrangement of the water inlet 101 ensures the continuity of water supply and facilitates the connection with the external water supply system. The design of the water inlet 101 simplifies the water source connection process, improves the universality and adaptability of the device, and ensures the stability of water supply, meeting the use requirements in different working conditions.

[0040] In some embodiments, the position of the water inlet 101 can be adjusted to the top or side of the box 1 according to the installation scene to optimize the water pipe layout. A filter screen can be installed at the water inlet 101 to prevent impurities from entering the device.

[0041] Further, the flushing water pipe 4 is connected to the plate flushing assembly 3 through the union joint 305, which is a detachable structure to facilitate assembly and maintenance. The union joint 305 provides quick connection and disconnection function, so that the flushing water pipe 4 can be easily connected or separated from the plate flushing assembly 3. When the water pipe 4 needs to be adjusted or replaced, it can be completed through the rotation or buckle operation of the union joint 305 without the need for additional tools. The design of the union joint 305 greatly improves the efficiency of the water pipe 4 assembly and reduces the risk of water pipe 4 damage caused by misoperation during maintenance. The detachable structure facilitates the flexible layout and maintenance operation of the water pipe 4, reducing the equipment downtime.

[0042] In some embodiments, the union joint 305 can adopt a quick connector or spherical joint design to further improve the operation flexibility.

[0043] Further, the water separation device also includes a water collecting pipe 6, which is connected to the drain outlet 102 at the bottom of the box 1, for collecting the separated water and flushing water, and discharging them outside the box 1 through the drain outlet 102. The water collecting pipe 6 is connected to the drain outlet 102 at the bottom of the box 1 to collect the separated water from the water separation assembly 2 and the flushing water from the plate flushing assembly 3, and discharge them outside the device through the drain outlet 102. The optimized design of the drain channel avoids the occurrence of water flow blockage. The addition of the water collecting pipe 6 effectively realizes the separation and orderly discharge of water flow, avoids the backflow or overflow of water, improves the cleanliness and reliability of the equipment operation, and facilitates the centralized treatment of sewage.

[0044] Further, the inner wall of the box body 1 is provided with a sliding rail 103, and the water separation assembly 2 is installed in the inside of the box body 1 through the sliding rail 103, so as to slide to the outside of the box body 1 for disassembly and maintenance. The sliding rail 103 is installed on the inner wall of the box body 1, and through cooperation with the water separation assembly 2, the assembly can be smoothly slid. The water separation assembly 2 remains stable during sliding, which facilitates moving it to the outside of the box body 1 for cleaning or maintenance, and improves the convenience of operation. The design of the sliding rail 103 significantly simplifies the disassembly and assembly operation of the water separation assembly 2, avoids damage to the assembly and the box body 1 due to frequent disassembly, prolongs the service life of the equipment, and improves the maintenance efficiency.

[0045] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, but as long as the combinations of the technical features do not contradict, they should be considered within the scope of the present disclosure.

[0046] The above-described embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, some modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A water separation device, installed at the bottom of the cone-shaped silo, characterized in that, include: The housing has an open end near the hopper and an inspection port at the other end. A water separation assembly is inserted inside the housing and located at one end near the hopper. The water separation assembly includes several water separation elements, which are foldable together. A plate-type flushing assembly is located inside the housing and at the end of the water separation assembly furthest from the hopper, and is used to flush the water separation assembly. The flushing water pipe is connected to an external water supply source at one end and to the plate flushing assembly at the other end, and is used to supply flushing water to the plate flushing assembly.

2. The water separation device according to claim 1, characterized in that, The plurality of water separation elements are connected by hinges to form a foldable structure, and one end of the water separation assembly is provided with a first handle for easy operation and maintenance.

3. The water separation device according to claim 1, characterized in that, It also includes an inspection cover, which is sealed at the inspection port of the box. The inspection cover is threadedly connected to the box via a connector for easy inspection and maintenance. The inspection cover is equipped with a second handle.

4. The water separation device according to claim 1, characterized in that, The plate-type flushing assembly includes: The mother plate is connected to the inner wall of the box. The mother plate is a double-layer steel plate structure, and its interior forms a pillow-shaped cavity. The connecting seat is located at the end of the mother plate near the water separation element; The nozzle, fixedly mounted on the mother plate via a connector, is used to rinse the water separation assembly.

5. The water separation device according to claim 4, characterized in that, The nozzle is mounted on the mother plate via a detachable connector, and the nozzle's spray angle can be adjusted.

6. The water separation device according to claim 4, characterized in that, The mother plate is provided with connection holes, and the mother plate is fixedly connected to the inner wall of the box through the connection holes and bolts.

7. The water separation device according to claim 1, characterized in that, The housing is equipped with a water inlet, and the flushing water pipe is connected to the plate flushing assembly through the water inlet.

8. The water separation device according to claim 1, characterized in that, The flushing water pipe is connected to the plate flushing assembly via a union joint, which is a detachable structure for easy assembly and maintenance.

9. The water separation device according to claim 1, characterized in that, It also includes a water collection pipe, which is connected to the drain outlet at the bottom of the tank to collect the separated water and rinsing water, and discharge them to the outside of the tank through the drain outlet.

10. The water separation device according to claim 1, characterized in that, The inner wall of the box is equipped with a slide rail, and the water separation component is installed inside the box via the slide rail, so as to slide to the outside of the box for disassembly and maintenance.