Low-nitrogen emission structure for vacuum hot water boiler
By introducing a clean, low-NOx emission structure into a vacuum hot water boiler, the problems of flue gas heat waste and impurity emissions are solved by using adsorption nets and cleaning components, thus achieving low NOx emissions and environmental protection.
Patent Information
- Application Number
- CN202422711887.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing vacuum hot water boilers waste heat and fail to effectively filter impurities when emitting flue gas due to its high flue gas temperature, thus impacting the environment.
A low-NOx emission structure for a vacuum hot water boiler was designed, comprising first and second adsorption screens. A cleaning component driven by a servo motor cleans and replaces the adsorption screens, achieving nitrogen adsorption and impurity filtration to prevent pollution.
It improves energy efficiency, achieves low nitrogen emissions, prevents environmental pollution, and enhances the cleaning effect of the adsorption net.
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Figure CN223555769U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of vacuum hot water boilers, and more specifically, to a low-NOx emission structure for vacuum hot water boilers. Background Technology
[0002] During boiler operation, the flue gas emitted from the upper chimney exhaust port is at a very high temperature, and a large amount of heat is released into the atmosphere. The waste heat utilization rate of the flue gas passage is not high, resulting in a large amount of energy waste and failing to achieve the effect of fully utilizing energy.
[0003] The structure of the product can be referenced from a low-NOx emission boiler disclosed in Chinese Patent Document 202220003836.7, which includes a boiler drum, a furnace shell, a combustion chamber, a first flue pipe, and a burner. One end of the furnace shell is connected to the boiler drum, and the other end extends into the boiler drum. A first flue chamber is provided outside the boiler drum and is connected to the boiler's exhaust port. The burner is located at the end of the furnace shell connected to the boiler, and the combustion chamber is located at the end of the furnace shell extending into the boiler drum. One end of the first flue pipe is connected to the combustion chamber, and the other end extends into and is connected to the first flue chamber. A heat exchange pipe is provided inside the first flue chamber. The inlet end of the heat exchange pipe extends out of the first flue chamber to connect to an air source, and the outlet end of the heat exchange pipe extends out of the first flue chamber to connect to the burner. An air electric heater is provided outside the first flue chamber, and the heat exchange pipe is connected to the burner through the air electric heater. It can utilize the waste heat of the flue gas passage to preheat the air, improve and control the air inlet temperature, improve energy utilization, and control NOx generation.
[0004] However, this patent does not have the effect of filtering impurities, causing impurities to be discharged outside and affecting the environment.
[0005] A low-NOx emission structure for a vacuum hot water boiler with impurity filtration is now provided. Utility Model Content
[0006] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a low-NOx emission structure for a vacuum hot water boiler, comprising: a boiler body; four support rods fixedly connected to the boiler body in a matrix arrangement; a water inlet at the top of the boiler body; a water outlet at the bottom of the boiler body; an air outlet on the boiler body; a mounting box fixedly connected to the air outlet; a first adsorption screen detachably mounted on the mounting box; a second adsorption screen detachably mounted on the mounting box; and a cleaning component on the mounting box for cleaning the first and second adsorption screens.
[0008] The exhaust gas is discharged through the outlet. Then, under the action of the first adsorption net, nitrogen is adsorbed, achieving low-NOx emissions. Under the action of the second adsorption net, impurities are adsorbed, preventing environmental pollution. A servo motor can be activated, causing its output shaft to drive a rotating rod, which in turn drives a worm gear, which in turn drives a turbine, causing a lead screw to rotate back and forth. This causes the connecting block to move up and down, which in turn causes the rotating shaft to move up and down, thus causing the cleaning brushes to move up and down. The two cleaning brushes clean the first and second adsorption nets through their movement. Simultaneously, under the action of the rack and pinion mechanism, the rotating shaft rotates back and forth as it moves up and down, causing the cleaning brushes to rotate back and forth, further improving the cleaning effect. The fixing bolts can be rotated to remove the first and second adsorption nets for easy replacement or cleaning.
[0009] Furthermore, the first adsorption net and the second adsorption net are slidably mounted on the mounting box, and connecting pieces are fixedly connected to the first adsorption net and the second adsorption net, and fixing bolts are threadedly connected to the connecting pieces, and the fixing bolts are threadedly connected to the mounting box.
[0010] Furthermore, both the connecting block and the fixing bolt are provided in pairs.
[0011] Furthermore, the two fixing bolts are respectively disposed at both ends of the first adsorption net and the second adsorption net.
[0012] Furthermore, handles are fixedly attached to the first and second adsorption nets respectively.
[0013] Furthermore, the handle is U-shaped.
[0014] Furthermore, the cleaning component includes two cleaning brushes, which are respectively disposed in the mounting box and correspond to the first adsorption net and the second adsorption net respectively. The mounting box is provided with a lifting component and a rotating component.
[0015] Furthermore, the lifting assembly includes a lead screw, with rotating shafts rotatably mounted at both ends of the cleaning brush, and connecting blocks rotatably mounted on the rotating shafts. The connecting blocks are slidably mounted to the mounting box, and the lead screw is rotatably mounted between the two side plates of the mounting box. The lead screw is threadedly connected to the connecting blocks. A servo motor is fixedly connected to the mounting box, and a rotating rod is fixedly connected to the output shaft of the servo motor. A worm gear is fixedly connected to the rotating rod, and a turbine gear is fixedly connected to the lead screw. The worm gear meshes with the turbine gear.
[0016] Furthermore, the rotating component gear is fixedly connected to the rotating shaft, and a rack is fixedly connected to the mounting box, the rack meshing with the gear.
[0017] Furthermore, a stabilizing plate is fixed to the bottom of the support rod.
[0018] The beneficial effect of this application is that it provides a low-NOx emission structure for a vacuum hot water boiler that filters impurities. Attached Figure Description
[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0020] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0021] In the attached diagram:
[0022] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0023] Figure 2 It is a sectional view;
[0024] Figure 3 This is a sectional view of the boiler body;
[0025] Figure 4 This is a three-dimensional structural diagram of the mounting box;
[0026] Figure 5 yes Figure 2 Enlarged view of part A;
[0027] Figure 6 yes Figure 3 Enlarged view of part B;
[0028] Figure 7 yes Figure 4 Enlarged view of part C.
[0029] Figure label:
[0030] 1. Boiler body; 2. Mounting box; 3. First adsorption screen; 4. Handle; 5. Second adsorption screen; 6. Rotating rod; 7. Cleaning brush; 8. Rack; 9. Connecting plate; 10. Fixing bolt; 11. Connecting block; 12. Gear; 13. Support rod; 14. Servo motor; 15. Worm gear; 16. Turbine; 17. Water inlet; 18. Water outlet; 19. Air outlet; 20. Lead screw; 21. Rotating shaft; 22. Stabilizing plate. Detailed Implementation
[0031] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0032] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0033] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0034] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0035] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] Reference Figure 1-7 A low-NOx emission structure for a vacuum hot water boiler includes: a boiler body 1, support rods 13, a water inlet 17, a water outlet 18, an air outlet 19, a mounting box 2, a first adsorption net 3, a second adsorption net 5, and a cleaning component. Four support rods 13 are fixed to the boiler body 1 and arranged in a matrix. The water inlet 17 is located at the top of the boiler body 1. The water outlet 18 is located at the bottom of the boiler body 1. The air outlet 19 is located on the boiler body 1. The mounting box 2 is fixed to the air outlet 19. The first adsorption net 3 is detachably mounted on the mounting box 2. The second adsorption net 5 is detachably mounted on the mounting box 2. The cleaning component is located on the mounting box 2 and is used to clean the first adsorption net 3 and the second adsorption net 5.
[0037] The first adsorption mesh 3 and the second adsorption mesh 5 are slidably mounted on the mounting box 2, and connecting pieces 9 are fixedly connected to the first adsorption mesh 3 and the second adsorption mesh 5, respectively. Fixing bolts 10 are threadedly connected to the connecting pieces 9 and are threadedly connected to the mounting box 2. Two connecting pieces 11 and two fixing bolts 10 are provided. The two fixing bolts 10 are respectively located at both ends of the first adsorption mesh 3 and the second adsorption mesh 5. Handles 4 are fixedly connected to the first adsorption mesh 3 and the second adsorption mesh 5, respectively. The handles 4 are U-shaped.
[0038] The cleaning component includes two cleaning brushes 7, which are respectively installed in the mounting box 2 and correspond to the first adsorption net 3 and the second adsorption net 5. The mounting box 2 is equipped with a lifting component and a rotating component.
[0039] The lifting assembly includes a lead screw 20, and two ends of the cleaning brush 7 are respectively rotatably mounted with rotating shafts 21. A connecting block 11 is rotatably mounted on the rotating shaft 21, and the connecting block 11 is slidably mounted with the mounting box 2. The lead screw 20 is rotatably mounted between the two side plates of the mounting box 2, and the lead screw 20 is threadedly connected to the connecting block 11. A servo motor 14 is fixedly connected to the mounting box 2, and a rotating rod 6 is fixedly connected to the output shaft of the servo motor 14. A worm gear 15 is fixedly connected to the rotating rod 6, and a turbine 16 is fixedly connected to the lead screw 20. The worm gear 15 and the turbine 16 mesh.
[0040] The rotating component gear 12 is fixedly connected to the rotating shaft 21. A rack 8 is fixedly connected to the mounting box 2, and the rack 8 meshes with the gear 12. A stabilizing plate 22 is fixedly connected to the bottom of the support rod 13.
[0041] Working process: The exhaust gas is discharged through the outlet 19. Then, under the action of the first adsorption net 3, nitrogen is adsorbed to achieve low nitrogen emissions. Under the action of the second adsorption net 5, impurities are adsorbed to prevent environmental pollution. The servo motor 14 can be started, so that the output shaft of the servo motor 14 drives the rotating rod 6 to rotate, which in turn drives the worm gear 15 to rotate, which in turn drives the turbine 16 to rotate, which in turn drives the lead screw 20 to rotate back and forth, which causes the connecting block 11 to move up and down, which in turn causes the rotating shaft 21 to move up and down, which in turn causes the cleaning brush 7 to move up and down. Under the action of the two cleaning brushes 7 moving up and down, the first adsorption net 3 and the second adsorption net 5 are cleaned. At the same time, under the action of the rack 8, when the rotating shaft 21 moves up and down, it rotates back and forth, which causes the cleaning brush 7 to rotate back and forth, which further improves the cleaning effect. The fixing bolt 10 can be rotated to remove the first adsorption net 3 and the second adsorption net 5 for easy replacement or cleaning.
[0042] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A low-nitrogen emission structure for a vacuum hot water boiler, comprising: a boiler body; supporting rods, provided as four, and fixed to the boiler body, and the four supporting rods being distributed in a matrix; a water inlet end, provided at the top of the boiler body; a water outlet end, provided at the bottom of the boiler body; an air outlet end, provided on the boiler body; characterized in that: the low-nitrogen emission structure for the vacuum hot water boiler further comprises: a mounting box, fixed to the air outlet end; a first adsorption net, detachably mounted on the mounting box; a second adsorption net, detachably mounted on the mounting box; a cleaning assembly, provided on the mounting box, for cleaning the first adsorption net and the second adsorption net.
2. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 1, characterized in that: the first adsorption net and the second adsorption net are respectively slidably mounted on the mounting box, and a connecting piece is fixed to each of the first adsorption net and the second adsorption net, a fixing bolt is threadedly connected to the connecting piece, and the fixing bolt is threadedly connected to the mounting box.
3. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 2, characterized in that: the connecting piece and the fixing bolt are both provided as two.
4. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 3, characterized in that: the two fixing bolts are respectively provided at the two ends of the first adsorption net and the second adsorption net.
5. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 1, characterized in that: a handle is fixed to each of the first adsorption net and the second adsorption net.
6. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 5, characterized in that: the handle is U-shaped.
7. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 1, characterized in that: the cleaning assembly comprises two cleaning brushes, the two cleaning brushes are respectively provided in the mounting box, and the two cleaning brushes correspond to the first adsorption net and the second adsorption net, a lifting assembly is provided on the mounting box, and a rotating assembly is provided on the mounting box.
8. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 7, characterized in that: the lifting assembly comprises a lead screw, a rotating shaft is rotatably mounted at the two ends of each of the cleaning brushes, a connecting block is rotatably mounted on the rotating shaft, the connecting block is slidably mounted on the mounting box, the lead screw is rotatably mounted between the two side plates of the mounting box, and the lead screw is threadedly connected to the connecting block, a servo motor is fixed to the mounting box, a rotating rod is fixed to the output shaft of the servo motor, a worm is fixed to the rotating rod, a turbine is fixed to the lead screw, and the worm is engaged with the turbine.
9. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 7, characterized in that: the rotating assembly comprises a gear, the gear is fixed to the rotating shaft, a rack is fixed to the mounting box, and the rack is engaged with the gear.
10. The low-nitrogen emission structure for the vacuum hot water boiler according to claim 1, characterized in that: a stabilizing plate is fixed to the bottom of the supporting rod.
Citation Information
Patent Citations
Low-nitrogen emission boiler
CN217031251U