Automatic batching system for brake pad preparation raw materials

Abstract

The utility model relates to the technical field of batching systems, in particular to an automatic batching system for brake pad preparation raw materials, which comprises a mixing box, a support frame, a feeding box, a rotating mechanism, an adding detection mechanism, a leakage-proof mechanism and a stirring mechanism, a feeding pipe is communicated with the mixing box, and a discharge hole is formed in the inner bottom wall of the mixing box; the supporting frame is fixedly arranged on the material mixing box, a supporting column is rotationally arranged on the supporting frame, a supporting disc is fixedly arranged on the supporting column, a plurality of feeding boxes are arranged on one side of the supporting disc, a plurality of feeding pipes are arranged on the inner bottom walls of the feeding boxes in a communicating mode, pipeline control valves are arranged in the feeding pipes, and the feeding pipes are matched with the feeding pipes in shape; the rotating mechanism is arranged on the supporting frame and used for controlling the supporting column to rotate, the adding detection mechanism is arranged between the feeding box and the supporting disc, and by means of the technical scheme, the problem that in the related technology, the batching efficiency is low is solved.

Description

Technical Field

[0001] This utility model relates to the field of batching system technology, specifically to an automatic batching system for brake pad preparation raw materials. Background Technology

[0002] Brake pads generally consist of a steel plate, an adhesive heat insulation layer, and friction blocks. The steel plate is coated to prevent rust, and the coating process uses an SMT-4 oven temperature tracker to monitor temperature distribution and ensure quality. The heat insulation layer is made of a non-heat-conducting material for heat insulation. The friction blocks are composed of friction materials and adhesives. During braking, they are pressed against the brake disc or brake drum to generate friction, thereby achieving the purpose of vehicle deceleration and braking. Due to friction, the friction blocks will gradually wear down; generally speaking, the lower the cost of the brake pads, the faster they wear out.

[0003] The manufacturing process of brake pads involves mixing various materials. The processing of brake pads involves multiple raw materials such as resin, mineral wool, and steel wool fiber. When batching materials, manual feeding is inconvenient and manual weighing is also required. This not only consumes labor costs but also affects the production efficiency of brake pads. Utility Model Content

[0004] This invention proposes an automatic batching system for brake pad manufacturing raw materials, which solves the problem of low batching efficiency in related technologies.

[0005] The technical solution of this utility model is as follows: an automatic batching system for brake pad preparation raw materials, including a mixing box, a support frame, a feeding box, a rotating mechanism, an addition detection mechanism, a leak prevention mechanism, and a stirring mechanism;

[0006] The mixing tank is connected to a feed pipe, and the inner bottom wall of the mixing tank has a discharge port with a built-in discharge control valve. The support frame is fixedly mounted on the mixing tank, and a support column is rotatably mounted on the support frame. A support plate is fixedly mounted on the support column. Multiple feeding boxes are arranged on one side of the support plate. Multiple feeding pipes are connected to the inner bottom wall of the feeding boxes. Each feeding pipe has a built-in pipe control valve and its shape is adapted to the feed pipe. A rotating mechanism is mounted on the support frame to control the rotation of the support column. An addition detection mechanism is located between the feeding boxes and the support plate to regulate the quality of material addition. A leak-proof mechanism is located on the feed pipe to seal the feeding pipe. A stirring mechanism is located inside the mixing tank to stir the materials inside.

[0007] Preferably, the added detection mechanism includes:

[0008] A fixed plate, wherein a plurality of fixed plates are provided on one side of the support plate, and a plurality of fixed columns are fixedly provided between the fixed plate and the feeding box, the fixed columns passing through the support plate and slidably connected to the support plate;

[0009] Weight detectors are installed on the support plate, and the weight detectors are in contact with the fixed plate.

[0010] Furthermore, the rotating mechanism includes:

[0011] A first toothed ring is fixedly mounted on the support column;

[0012] The first gear is rotatably mounted on the support frame and meshes with the first gear ring.

[0013] The first motor is fixedly mounted on the support frame, and its output end is fixedly connected to the first gear.

[0014] Furthermore, the leak-proof mechanism includes:

[0015] A sealing ring is slidably disposed on the feed pipe, and a support ring is fixedly disposed on the sealing ring;

[0016] Electric push rods are provided, and multiple electric push rods are fixedly arranged between the support ring and the mixing box.

[0017] Furthermore, the stirring mechanism includes:

[0018] A drive column is rotatably mounted on the inner top wall of the mixing tank;

[0019] A scraping frame is provided, and multiple scraping frames are fixedly installed on the side wall of the drive column. The scraping frames are in contact with the side wall of the mixing box.

[0020] A stirring assembly is disposed between the scraper and the drive column for stirring materials;

[0021] A drive mechanism is provided on the mixing box and is used to control the rotation of the drive column.

[0022] Based on the above scheme, the stirring assembly includes:

[0023] A stirring column, wherein a plurality of stirring columns are rotatably disposed between the scraper and the drive column;

[0024] A stirring rod, wherein multiple stirring rods are fixedly disposed on the side wall of the stirring column.

[0025] Based on the above solution, the drive mechanism includes:

[0026] The second toothed ring is fixedly mounted on the drive column;

[0027] The second gear is rotatably mounted on the inner top wall of the mixing tank, and the second gear meshes with the second gear ring.

[0028] The second motor is fixedly mounted on the mixing box, and its output end is fixedly connected to the second gear.

[0029] Based on the above scheme, a first cavity is provided inside the drive column, and a first bevel gear is rotatably provided on the side wall of the first cavity near the stirring column. The first bevel gear is fixedly connected to the stirring column. A second bevel gear is rotatably provided on the inner top wall of the first cavity. The second bevel gear meshes with the first bevel gear. A drive rod is fixedly provided between the second bevel gear and the inner top wall of the mixing box.

[0030] Based on the above scheme, the side wall of the feeding box is provided with an addition port.

[0031] Based on the above scheme, multiple support legs are fixedly installed on the mixing box.

[0032] The working principle and beneficial effects of this utility model are as follows:

[0033] 1. In this utility model, the rotation mechanism facilitates the rotation of the first gear by the operation of the first motor, and the meshing of the first gear and the first gear ring drives the support column and the support plate to rotate, thereby aligning the addition pipes and feed pipes on different addition boxes. Then, the opening and closing of the pipeline control valve facilitates the addition of materials to the mixing box.

[0034] 2. In this utility model, by adding a detection mechanism, it is convenient to detect the overall weight of the feeding box through a weight detector during the feeding process, and then control the addition of materials by the weight change of the weight detector;

[0035] 3. In this utility model, the anti-leakage mechanism facilitates the installation of the sealing ring on the feed pipe and the feeding pipe by the operation of the electric push rod during the feeding process, thereby preventing the material from spilling outside the feed pipe and causing material waste during the feeding process;

[0036] 4. In this utility model, the stirring mechanism facilitates the rotation of the drive column by the operation of the second motor, thereby facilitating the uniform mixing of materials in the mixing box by the scraper, stirring column and stirring rod;

[0037] 5. In this utility model, the inclusion of a mixing box, support frame, feeding box, rotating mechanism, addition detection mechanism, leak prevention mechanism, and stirring mechanism facilitates the control of material addition quality through a weight detector. This allows for precise and rapid material addition by controlling the opening and closing of the pipeline control valve, thereby solving the problem of low batching efficiency in related technologies. Attached Figure Description

[0038] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0039] Figure 1 This is a schematic diagram of the structure of this utility model;

[0040] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0041] Figure 3 This is a cross-sectional view of the rotating mechanism of this utility model;

[0042] Figure 4 This is a cross-sectional view of the stirring mechanism of this utility model.

[0043] In the diagram: 1. Mixing box; 2. Feed pipe; 3. Support frame; 4. Support column; 5. Support plate; 6. Feeding box; 7. Feeding pipe; 8. Fixed plate; 9. Fixed column; 10. Weight detector; 11. First gear ring; 12. First gear; 13. First motor; 14. Sealing ring; 15. Electric push rod; 16. Drive column; 17. Scraper; 18. Stirring column; 19. Second gear ring; 20. Second gear; 21. Second motor; 22. First bevel gear; 23. Second bevel gear. Detailed Implementation

[0044] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0045] like Figures 1-4As shown, this embodiment proposes an automatic batching system for brake pad preparation raw materials, including a mixing tank 1, a support frame 3, a feeding tank 6, a rotating mechanism, an addition detection mechanism, a leak-proof mechanism, and a stirring mechanism. A feed pipe 2 is connected to the mixing tank 1, and a discharge port is opened on the inner bottom wall of the mixing tank 1. A discharge control valve is built into the discharge port. The support frame 3 is fixedly mounted on the mixing tank 1, and a support column 4 is rotatably mounted on the support frame 3. A support plate 5 is fixedly mounted on the support column 4. Multiple feeding tanks 6 are arranged on one side of the support plate 5, and multiple feeding tanks 6 are connected to the inner bottom wall of the feeding tank 6. Feeding pipe 7 has a built-in pipeline control valve. The shape of feeding pipe 7 is adapted to that of feed pipe 2. The rotating mechanism is set on support frame 3 to control the rotation of support column 4. The addition detection mechanism is set between feeding box 6 and support plate 5 to regulate the quality of material addition. The leak prevention mechanism is set on feed pipe 2 to seal between feeding pipe 7 and feed pipe 2. The stirring mechanism is set in mixing box 1 to stir the material in mixing box 1. Multiple support legs are fixedly set on mixing box 1. The side wall of feeding box 6 has an addition port.

[0046] Reference Figures 1-4 The added detection mechanism includes a fixed plate 8 and a weight detector 10. Multiple fixed plates 8 are set on one side of the support plate 5. Multiple fixed columns 9 are fixedly set between the fixed plate 8 and the feeding box 6. The fixed columns 9 pass through the support plate 5 and are slidably connected to the support plate 5. Multiple weight detectors 10 are installed on the support plate 5. The weight detectors 10 are in contact with the fixed plates 8. During the feeding process, the weight of the feeding box 6 can be detected by the weight detectors 10, and the addition of materials can be controlled by the weight change of the weight detectors 10.

[0047] Reference Figure 3 The rotating mechanism includes a first gear ring 11, a first gear 12, and a first motor 13. The first gear ring 11 is fixedly mounted on the support column 4, and the first gear 12 is rotatably mounted on the support frame 3. The first gear 12 meshes with the first gear ring 11. The first motor 13 is fixedly mounted on the support frame 3, and the output end of the first motor 13 is fixedly connected to the first gear 12. The operation of the first motor 13 drives the first gear 12 to rotate. At the same time, the meshing of the first gear 12 with the first gear ring 11 drives the support column 4 and the support plate 5 to rotate, thereby aligning the adding pipes on different adding boxes with the feeding pipe 2. Then, the opening and closing of the pipeline control valve facilitates the addition of materials to the mixing box 1.

[0048] Reference Figure 2 and Figure 4The leak-proof mechanism includes a sealing ring 14 and an electric push rod 15. The sealing ring 14 is slidably mounted on the feed pipe 2, and a support ring is fixedly mounted on the sealing ring 14. Multiple electric push rods 15 are fixedly mounted between the support ring and the mixing box 1. During the feeding process, the operation of the electric push rods 15 will cause the sealing ring 14 to be fitted onto the feed pipe 2 and the feeding pipe 7, thereby preventing the material from spilling outside the feed pipe 2 during the feeding process and causing material waste.

[0049] Reference Figures 2-4 The mixing mechanism includes a drive column 16, scraper frames 17, a mixing assembly, and a drive mechanism. The drive column 16 is rotatably mounted on the inner top wall of the mixing tank 1. Multiple scraper frames 17 are fixedly mounted on the side wall of the drive column 16, and the scraper frames 17 are in contact with the side wall of the mixing tank 1. The mixing assembly is disposed between the scraper frames 17 and the drive column 16 for mixing the materials. The drive mechanism is disposed on the mixing tank 1 for controlling the rotation of the drive column 16. The mixing assembly includes a mixing column 18 and a mixing rod. Multiple mixing columns 18 are rotatably mounted between the scraper frames 17 and the drive column 16. Multiple stirring rods are fixedly installed on the wall. The driving mechanism includes a second gear ring 19, a second gear 20, and a second motor 21. The second gear ring 19 is fixedly installed on the driving column 16. The second gear 20 is rotatably installed on the inner top wall of the mixing box 1 and meshes with the second gear ring 19. The second motor 21 is fixedly installed on the mixing box 1, and the output end of the second motor 21 is fixedly connected to the second gear 20. The operation of the second motor 21 can drive the column 16 to rotate, thereby facilitating the uniform mixing of the material in the mixing box 1 by the scraper, stirring column 18, and stirring rods.

[0050] Reference Figure 4 A first cavity is provided inside the drive column 16. A first bevel gear 22 is rotatably mounted on the side wall of the first cavity near the stirring column 18. The first bevel gear 22 is fixedly connected to the stirring column 18. A second bevel gear 23 is rotatably mounted on the inner top wall of the first cavity. The second bevel gear 23 meshes with the first bevel gear 22. A drive rod is fixedly mounted between the second bevel gear 23 and the inner top wall of the mixing box 1. During the rotation of the drive column 16, the first bevel gear 22 can be driven to rotate around the second bevel gear 23. At the same time, the meshing of the second bevel gear 23 and the first bevel gear 22 drives the stirring column 18 to rotate, thereby causing the stirring rod to move around the stirring column 18, thus improving the material mixing efficiency.

[0051] In this embodiment, during use, the operator adds different materials to the feeding box 6 through the adding port. The operator then controls the first motor 13 to operate, which drives the first gear 12 to rotate. Simultaneously, the meshing of the first gear 12 with the first gear ring 11 drives the support column 4 and support plate 5 to rotate, thereby aligning the adding pipes on the different adding boxes with the feeding pipe 2. The opening and closing of the pipeline control valve facilitates the addition of materials to the mixing box 1. During the material addition process, the weight detector 10 detects the overall weight of the feeding box 6, and the addition of materials is controlled by the weight change detected by the weight detector 10. Once the appropriate amount of material is reached, the pipeline control valve is closed. Simultaneously, during the feeding process, the operation of the electric push rod 15 causes the sealing ring 14 to be fitted onto the feeding pipe 2 and... The material is fed onto the feeding pipe 7 to prevent it from spilling outside the feeding pipe 2 during the feeding process, thus avoiding material waste. After adding different materials into the mixing box 1, the operator controls the second motor 21 to work. The operation of the second motor 21 can drive the second gear 20 to rotate. At the same time, the meshing of the second gear 20 and the second gear ring 19 drives the drive column 16 to rotate. Thus, the material in the mixing box 1 can be evenly mixed by the scraper, the stirring column 18 and the stirring rod. During the rotation of the drive column 16, the first bevel gear 22 can be driven to rotate around the second bevel gear 23. At the same time, the meshing of the second bevel gear 23 and the first bevel gear 22 drives the stirring column 18 to rotate, thereby causing the stirring rod to move around the stirring column 18, thus improving the material mixing efficiency. Afterwards, the operator opens the discharge control valve to discharge the material through the discharge port.

[0052] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic batching system for brake pad manufacturing raw materials, characterized in that, The utility model relates to a kind of material mixing device, including: Mixing box (1), the feeding pipe (2) is provided with communication on the mixing box (1), the inner bottom wall of the mixing box (1) is provided with discharge port, the discharge control valve is built-in in the discharge port; Support frame (3), the support frame (3) is fixedly arranged on the mixing box (1), the support column (4) is rotatably arranged on the support frame (3), the support disc (5) is fixedly arranged on the support column (4); Feeding tank (6), the support disc (5) one side is provided with a plurality of feeding tank (6), the inner bottom wall of the feeding tank (6) is provided with a plurality of feeding pipe (7) with communication, the feeding pipe (7) is built-in pipe control valve, the feeding pipe (7) and the feeding pipe (2) shape are adapted; Rotating mechanism, the rotating mechanism is arranged on the support frame (3), for controlling the support column (4) rotates; Addition detection mechanism, the addition detection mechanism is arranged between the feeding tank (6) and the support disc (5), for the mass of material addition is regulated; Leakage-proof mechanism, the leakage-proof mechanism is arranged on the feeding pipe (2), for sealing between feeding pipe (7) and the feeding pipe (2); Stirring mechanism, the stirring mechanism is arranged in the mixing box (1), for the material in the mixing box (1) is stirred.

2. The automatic batching system for brake pad raw material according to claim 1, characterized in that, The addition detection mechanism includes: Fixed disc (8), the support disc (5) one side is provided with a plurality of fixed disc (8), the fixed disc (8) and the feeding tank (6) between fixedly arranged with a plurality of fixed column (9), the fixed column (9) penetrates the support disc (5) and is slidably connected with the support disc (5); Weight detector (10), the support disc (5) is installed with a plurality of weight detector (10), the weight detector (10) and the fixed disc (8) contact.

3. The automatic batching system for brake pad manufacturing raw materials according to claim 2, characterized in that, The rotating mechanism includes: First gear ring (11), the first gear ring (11) is fixedly arranged on the support column (4); First gear (12), the first gear (12) is rotatably arranged on the support frame (3), the first gear (12) and the first gear ring (11) are engaged; First motor (13), the first motor (13) is fixedly arranged on the support frame (3), and the output end of the first motor (13) is fixedly connected with the first gear (12).

4. The automatic batching system for brake pad manufacturing raw materials according to claim 3, characterized in that, The leakage-proof mechanism includes: Sealing ring (14), the sealing ring (14) is slidably arranged on the feeding pipe (2), the support ring is fixedly arranged on the sealing ring (14); Electric push rod (15), the support ring and the mixing box (1) between fixedly arranged with a plurality of electric push rod (15).

5. The automatic batching system for brake pad manufacturing raw materials according to claim 4, characterized in that, The stirring mechanism includes: Drive column (16), the drive column (16) is rotatably arranged on the inner top wall of the mixing box (1); Scraping frame (17), the drive column (16) side wall is fixedly provided with a plurality of scraping frame (17), and the scraping frame (17) and the mixing box (1) side wall contact; A stirring assembly is arranged between the scraping frame (17) and the driving column (16) and used for stirring the material; A driving mechanism is arranged on the mixing box (1) and used for controlling the driving column (16) to rotate.

6. The automatic batching system for brake pad manufacturing raw materials according to claim 5, characterized in that, The stirring assembly comprises: A plurality of stirring columns (18) are arranged between the scraping frame (17) and the driving column (16) in a rotating mode; A plurality of stirring rods are fixedly arranged on the side wall of the stirring column (18).

7. The automatic batching system for brake pad manufacturing raw materials according to claim 6, characterized in that, The driving mechanism comprises: A second gear ring (19) is fixedly arranged on the driving column (16); A second gear (20) is arranged on the inner top wall of the mixing box (1) in a rotating mode, and the second gear (20) is engaged with the second gear ring (19); A second motor (21) is fixedly arranged on the mixing box (1), and an output end of the second motor (21) is fixedly connected with the second gear (20).

8. The automatic batching system for brake pad manufacturing raw materials according to claim 7, characterized in that, A first cavity is arranged in the driving column (16), a first bevel gear (22) is arranged on the side wall of the first cavity close to one side of the stirring column (18) in a rotating mode, the first bevel gear (22) is fixedly connected with the stirring column (18), a second bevel gear (23) is arranged on the inner top wall of the first cavity in a rotating mode, the second bevel gear (23) is engaged with the first bevel gear (22), and a driving rod is fixedly arranged between the second bevel gear (23) and the inner top wall of the mixing box (1).

9. The automatic batching system for brake pad manufacturing raw materials according to claim 8, characterized in that, An adding opening is arranged on the side wall of the feeding box (6).

10. The automatic batching system for brake pad manufacturing raw materials according to claim 9, wherein, A plurality of supporting legs are fixedly arranged on the mixing box (1).

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