Steel member surface cleaning device

By designing a steel component surface cleaning device that includes a cleaning cylinder, mounting base, servo motor, steel component hoisting mechanism, and water spraying mechanism, the problem of incomplete cleaning in the existing technology is solved, and all-round cleaning and efficient cleaning effect are achieved.

CN223556613UActive Publication Date: 2025-11-18CHANGGE HENGYISHENG STEEL STRUCTURE CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422902823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-18
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing steel component surface cleaning devices do not clean thoroughly, affecting the quality of subsequent processing.

Method used

Design a steel component surface cleaning device that includes a cleaning cylinder, mounting base, servo motor, steel component hoisting mechanism, brush assembly, and water spraying mechanism. The servo motor drives the cleaning cylinder to rotate and the brush assembly to clean, and the tilting nozzle sprays water to achieve all-round cleaning.

Benefits of technology

It enables comprehensive cleaning of steel component surfaces, improving cleaning efficiency and processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel member surface cleaning device which comprises a cleaning cylinder, a mounting seat, a steel member hoisting mechanism and a water spraying mechanism, the cleaning cylinder is arranged above the mounting seat, a servo motor is mounted in the mounting seat, a motor shaft of the servo motor is in transmission connection with one end of a rotating shaft, and the other end of the rotating shaft is connected with the middle of the bottom end face of the cleaning cylinder. The steel member hoisting mechanism comprises an L-shaped support, a winding drum, a hoisting rope, a guide wheel and a hoisting support, the L-shaped support and the winding drum are both mounted on one side of the mounting seat, the guide wheel is mounted on the inner side of the L-shaped support, one end of the hoisting rope is connected with the winding drum, the other end of the hoisting rope penetrates through the guide wheel to be connected with the hoisting support, and the hoisting support is arranged in the cleaning drum; the steel member cleaning device is simple in structure, convenient to operate, capable of achieving all-directional cleaning of the surface of the steel member, high in cleaning efficiency and capable of improving the machining efficiency and quality of the steel member.
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Description

Technical Field

[0001] This utility model relates to the field of steel component cleaning technology, and in particular to a steel component surface cleaning device. Background Technology

[0002] Steel components refer to composite steel structural members capable of bearing and transmitting loads, constructed from steel plates, angle steel, channel steel, I-beams, welded steel, or hot-rolled H-beams that have been cold-bent or welded and connected by connectors. Steel component systems offer a range of advantages, including light weight, factory manufacturing, rapid installation, short construction periods, good seismic performance, quick return on investment, and less environmental pollution. Compared to reinforced concrete structures, they possess unique advantages in terms of height, size, and lightness. Globally, especially in developed countries and regions, steel components are widely and rationally applied in the field of building engineering.

[0003] Steel components need to be cleaned after processing. Current cleaning devices generally use water to rinse directly, which has a good rinsing effect but is not thorough, affecting the quality of subsequent processing of steel components. Therefore, it is necessary to design a surface cleaning device for steel components. Summary of the Invention

[0004] This utility model provides a steel component surface cleaning device to solve the problems of incomplete cleaning of the outer wall of steel components and small cleaning range in the prior art. It realizes all-round cleaning of the surface of steel components, with high cleaning efficiency, and improves the processing efficiency and quality of steel components.

[0005] This utility model provides a steel component surface cleaning device, including a cleaning cylinder, a mounting base, and a steel component hoisting mechanism;

[0006] The cleaning cylinder is positioned above the mounting base, and a servo motor is installed inside the mounting base. The motor shaft of the servo motor is connected to one end of the rotating shaft, and the other end of the rotating shaft is connected to the middle of the bottom end face of the cleaning cylinder.

[0007] The steel component hoisting mechanism includes an L-shaped bracket, a winding drum, a hoisting rope, a first guide wheel, a second guide wheel, and a hoisting bracket. The L-shaped bracket and the winding drum are both installed on one side of the mounting base. The drum shaft of the winding drum is connected to the motor shaft of the servo motor. The first guide wheel is installed inside the L-shaped bracket, and the second guide wheel is installed inside the top plate of the L-shaped bracket and directly above the cleaning drum. One end of the hoisting rope is connected to the winding drum, and the other end of the hoisting rope passes through the guide wheel and is connected to the hoisting bracket. The hoisting bracket is placed inside the cleaning drum, and the steel component is hoisted on the hoisting bracket.

[0008] Preferably, the cleaning cylinder adopts a hollow cylindrical structure, the inner sidewall of the cleaning cylinder is equipped with a bristle assembly, and the bottom wall of the cleaning cylinder is evenly distributed with a plurality of drainage holes.

[0009] Preferably, the brush assembly includes an arc-shaped plate and brush bristles, the arc-shaped plate is fixed to the inner wall of the cleaning cylinder, and the brush bristles are evenly distributed on the outer surface of the arc-shaped plate.

[0010] Preferably, it also includes a water spraying mechanism, which includes a water tank, a water outlet pipe and a nozzle. The water tank is installed on the mounting base, the water outlet pipe is arranged along the outer wall of the cleaning cylinder, one end of the water outlet pipe is connected to the water outlet end of the water tank, the other end of the water outlet pipe is placed on the inner top wall of the cleaning cylinder, and the nozzle is installed on the water outlet pipe.

[0011] Preferably, the nozzle is installed at an angle on the water outlet pipe, and the water outlet end of the nozzle is aligned with the steel component.

[0012] Preferably, a wastewater collection tank is also installed on the upper surface of the mounting base, and the wastewater collection tank is located below the drain hole.

[0013] Beneficial effects:

[0014] (1) This utility model has a simple structure and is easy to operate. It can achieve all-round cleaning of the surface of steel components, with high cleaning efficiency, which improves the processing efficiency and quality of steel components.

[0015] (2) In the steel component hoisting mechanism adopted in this utility model, the winding drum drives the extension and retraction of the hoisting rope, thereby realizing the lifting and lowering of the steel component, which facilitates the cleaning and placement of the steel component and improves the cleaning efficiency of the steel component.

[0016] (3) In the water spraying mechanism adopted in this utility model, the inclined nozzle can spray cleaning water onto the surface of the steel component. At the same time as spraying water, the brush cleans the surface, which improves the cleaning efficiency of the steel component.

[0017] The above description is merely an overview of the technical solutions of the present utility model embodiments. In order to better understand the technical means of the present utility model embodiments and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the present utility model embodiments more obvious and understandable, specific embodiments of the present utility model are described below. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the bristle assembly structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the water spray mechanism of this utility model;

[0022] Explanation of reference numerals in the attached drawings: 1. Cleaning cylinder; 2. Mounting base; 3. Servo motor; 4. Rotating shaft; 5. L-shaped bracket; 6. Winding cylinder; 7. Lifting rope; 8. First guide wheel; 9. Second guide wheel; 10. Lifting bracket; 11. Steel component; 12. Arc plate; 13. Brush bristles; 14. Water tank; 15. Water outlet pipe; 16. Sprayer head; 17. Wastewater collection tank. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the invention; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this invention are intended to cover non-exclusive inclusion.

[0025] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this utility model. For example, in the description of this utility model, terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, the descriptions of directions such as the X direction, Y direction, and Z direction used to explain the operation and construction of the components in this embodiment are not absolute but relative. Although these directions are appropriate when the components are in the positions shown in the figure, they should be interpreted differently when these positions change.

[0028] Furthermore, the terms "first," "second," etc., in the specification, claims, or drawings of this utility model are used to distinguish different objects rather than to describe a specific order, and may explicitly or implicitly include one or more of the features.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection. A physical connection can be a fixed connection, such as a connection secured by fasteners, such as screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit ​​or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0031] Please see Figures 1-3 This utility model discloses a steel component surface cleaning device, including a cleaning cylinder 1, a mounting base 2, and a steel component hoisting mechanism;

[0032] The cleaning cylinder 1 is positioned above the mounting base 2. A servo motor 3 is installed inside the mounting base 2. The motor shaft of the servo motor 3 is connected to one end of a rotating shaft 4, and the other end of the rotating shaft 4 is connected to the middle of the bottom end face of the cleaning cylinder 1.

[0033] The steel component hoisting mechanism includes an L-shaped bracket 5, a winding drum 6, a hoisting rope 7, a first guide wheel 8, a second guide wheel 9, and a hoisting bracket 10. The L-shaped bracket 5 and the winding drum 6 are both mounted on one side of the mounting base 2. The drum shaft of the winding drum 6 is connected to the motor shaft of the servo motor 3. The first guide wheel 8 is mounted inside the L-shaped bracket 5, and the second guide wheel 9 is mounted inside the top plate of the L-shaped bracket 5, directly above the cleaning drum 1. One end of the hoisting rope 7 is connected to the winding drum 6, and the other end passes through the first guide wheel 8 and the second guide wheel 9 to connect to the hoisting bracket 10. The hoisting bracket 10 is placed inside the cleaning drum 1, and the steel component 11 is hoisted on the hoisting bracket 10. In this utility model, the steel component hoisting mechanism uses the winding drum to extend and retract the hoisting rope, thereby realizing the lifting and lowering of the steel component, facilitating the cleaning and placement of the steel component, and improving the cleaning efficiency of the steel component.

[0034] In this utility model, the cleaning cylinder 1 adopts a hollow cylindrical structure. A brush assembly is installed on the inner side wall of the cleaning cylinder 1, and several drainage holes are evenly distributed on the bottom wall of the cleaning cylinder 1. The brush assembly includes an arc plate 12 and brush bristles 13. The arc plate 12 is fixed to the inner wall of the cleaning cylinder 1, and the brush bristles 13 are evenly distributed on the outer surface of the arc plate 12. It also includes a water spraying mechanism, which includes a water tank 14, a water outlet pipe 15, and a nozzle 16. The water tank 14 is installed on the mounting base 2. The water outlet pipe 15 is arranged along the outer wall of the cleaning cylinder 1. One end of the water outlet pipe 15 is connected to the water outlet end of the water tank 14, and the other end of the water outlet pipe 15 is placed on the inner top wall of the cleaning cylinder 1. The nozzle 16 is installed on the water outlet pipe 15. The nozzle 16 is installed at an angle on the water outlet pipe 15, and the water outlet end of the nozzle 16 is aligned with the steel component. In the water spraying mechanism used in this invention, the inclined nozzle can spray cleaning water onto the surface of the steel component. At the same time as spraying water, the brush cleans the surface, which improves the cleaning efficiency of the steel component.

[0035] In this invention, a wastewater collection tank 17 is also installed on the upper surface of the mounting base 2, and the wastewater collection tank 17 is located below the drain hole. The wastewater collection tank is used to collect wastewater after cleaning.

[0036] Working principle: First, the steel component is fixedly installed on the hoisting bracket. Then, the winding drum is controlled to rotate, and the rope is released from the winding drum. The hoisting bracket lifts the steel component into the cleaning drum. Then, the pump in the water tank is controlled to work, and the pump draws water into the outlet pipe. The water in the outlet pipe enters the nozzle, and the nozzle sprays water onto the surface of the steel component. Then, the servo motor is controlled to work, and the servo motor drives the cleaning drum to rotate. During the rotation of the cleaning drum, the brush assembly rotates, and the brushes rotate to clean the surface of the steel component, achieving all-round cleaning of the steel component.

[0037] In summary, this utility model has a simple structure, is easy to operate, and can achieve all-round cleaning of the surface of steel components with high cleaning efficiency, thereby improving the processing efficiency and quality of steel components.

[0038] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A surface cleaning device for steel components, characterized in that, It includes a cleaning cylinder (1), a mounting base (2), and a steel component hoisting mechanism; The cleaning cylinder (1) is positioned above the mounting base (2). A servo motor (3) is installed inside the mounting base (2). The motor shaft of the servo motor (3) is connected to one end of the rotating shaft (4), and the other end of the rotating shaft (4) is connected to the middle of the bottom end face of the cleaning cylinder (1). The steel component hoisting mechanism includes an L-shaped bracket (5), a winding drum (6), a hoisting rope (7), a first guide wheel (8), a second guide wheel (9), and a hoisting bracket (10). The L-shaped bracket (5) and the winding drum (6) are both installed on one side of the mounting base (2). The drum shaft of the winding drum (6) is connected to the motor shaft of the servo motor (3). The first guide wheel (8) is installed inside the L-shaped bracket (5), and the second guide wheel (9) is installed inside the top plate of the L-shaped bracket (5) and is directly above the cleaning drum (1). One end of the hoisting rope (7) is connected to the winding drum (6), and the other end of the hoisting rope (7) passes through the first guide wheel (8) and the second guide wheel (9) and is connected to the hoisting bracket (10). The hoisting bracket (10) is placed inside the cleaning drum (1), and the steel component (11) is hoisted on the hoisting bracket (10).

2. The steel component surface cleaning device according to claim 1, characterized in that, The cleaning cylinder (1) adopts a hollow cylindrical structure. The inner side wall of the cleaning cylinder (1) is equipped with a brush assembly, and the bottom wall of the cleaning cylinder (1) is evenly distributed with several drainage holes.

3. The steel component surface cleaning device according to claim 2, characterized in that, The brush assembly includes an arc plate (12) and brush bristles (13). The arc plate (12) is fixed to the inner wall of the cleaning cylinder (1), and the brush bristles (13) are evenly distributed on the outer surface of the arc plate (12).

4. The steel component surface cleaning device according to claim 1, characterized in that, It also includes a water spraying mechanism, which includes a water tank (14), a water outlet pipe (15) and a nozzle (16). The water tank (14) is installed on the mounting base (2). The water outlet pipe (15) is arranged along the outer wall of the cleaning cylinder (1). One end of the water outlet pipe (15) is connected to the water outlet end of the water tank (14), and the other end of the water outlet pipe (15) is placed on the inner top wall of the cleaning cylinder (1). The nozzle (16) is installed on the water outlet pipe (15).

5. A steel component surface cleaning device according to claim 4, characterized in that, The nozzle (16) is installed at an angle on the water outlet pipe (15), and the water outlet end of the nozzle (16) is aligned with the steel component.

6. The steel component surface cleaning device according to claim 1, characterized in that, Wastewater collection box (17) is also installed on the upper surface of the mounting base (2), and the wastewater collection box (17) is located below the drain hole.