Automatic cleaning device of electrolysis multifunctional crown block
By designing an electrolytic multifunctional overhead crane automatic cleaning device, which uses a blower and cleaning rollers to automatically clean dust from the guide rails, the problem of dust accumulation on the overhead crane guide rails has been solved, improving safety and efficiency.
Patent Information
- Application Number
- CN202422762488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Dust buildup on the overhead crane rails severely affects the safety of crane operation. Manual cleaning is time-consuming, labor-intensive, and poses a danger of working at height.
An automatic cleaning device for an electrolytic multifunctional overhead crane was designed. It utilizes a fan, a dust collection hood, and a cleaning mechanism to remove dust by sucking it out, and a cleaning roller brushes away stubborn dust, while a dust collection bag collects the dust.
It enables automated cleaning of dust from the guide rails, avoiding the dangers of manual high-altitude operations and improving the safety and efficiency of crane operation.
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Figure CN223556793U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of overhead travelling crane guide rail cleaning, and specifically relates to an electrolytic multifunctional overhead travelling crane automatic cleaning device. BACKGROUND
[0002] An overhead travelling crane is a kind of bridge type crane running on overhead guide rails, also known as a bridge crane. The bridge of the bridge crane runs longitudinally along the guide rails laid on the overheads on both sides, and the trolley runs transversely along the guide rails laid on the bridge, forming a rectangular working range, which can fully utilize the space below the bridge to hoist materials and is not hindered by the bottom equipment.
[0003] In an electrolysis workshop, a large amount of dust is generated, and the dust on the overhead travelling crane guide rails is serious, which affects the safe operation of the overhead travelling crane. If manual cleaning is used, it is time-consuming and laborious, and high-altitude operation has a certain risk coefficient. Therefore, the electrolytic multifunctional overhead travelling crane automatic cleaning device is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] To solve the above problems, i.e. to solve the problems raised in the background technology, the utility model provides an electrolytic multifunctional overhead travelling crane automatic cleaning device, which comprises a guide rail, an overhead travelling crane is arranged on the guide rail, an n-shaped frame is arranged on the upper end surface of the overhead travelling crane, a tee connector is arranged in the n-shaped frame, dust collectors are arranged above the guide rail and on both sides of the overhead travelling crane, a connecting pipe is fixedly connected to the top end of each dust collector, one end of the connecting pipe away from the dust collector is fixedly penetrated through the n-shaped frame and communicated with one end of the tee connector.
[0005] An air extractor is arranged on the upper end surface of the n-shaped frame, and the air inlet end of the air extractor is communicated with one end of the tee connector.
[0006] A cleaning mechanism for cleaning the guide rail is arranged in the dust collector.
[0007] Preferably, the cleaning mechanism comprises a pair of rotating shafts, one end of each rotating shaft is rotatably connected to the inner side wall surface of the dust collector, and the other end of each rotating shaft is penetrated through one side wall of the dust collector.
[0008] A cleaning roller is arranged in the dust collector and on the outer surface of the rotating shaft, and a driving mechanism for driving the rotating shaft to rotate is arranged on the upper end surface of the n-shaped frame.
[0009] Preferably, the driving mechanism comprises a support frame fixedly installed on the upper end surface of the n-shaped frame, a motor is fixedly installed on the upper end surface of the support frame, a pair of first sprockets are fixedly installed on the output end of the motor.
[0010] The rotating shaft is fixedly installed with a second sprocket on one end outside the dust collecting cover, and the first sprocket is connected with the second sprocket through a chain.
[0011] Preferably, one side wall of the n-shaped frame is fixedly installed with a bearing plate, an upper end surface of the bearing plate is provided with a dust collecting bag, a bag opening of the dust collecting bag is provided with a connecting piece, and the connecting piece is in communication with an air outlet end of the air extractor.
[0012] Preferably, the air extractor and the motor are electrically connected with the overhead crane.
[0013] The beneficial technical effects of the utility model are as follows: under the action of the air extractor, the three-way connecting piece, the connecting pipe and the dust collecting cover, dust accumulated on the guide rail can be sucked and cleaned, dust accumulation is prevented, and the operation of the overhead crane is not affected;
[0014] Meanwhile, under the cooperation of the driving mechanism and the cleaning mechanism, the cleaning roller can brush stubborn dust on the guide rail to clean it away, the brushed dust can enter the dust collecting bag through the dust collecting cover, dust collection is facilitated, manual high-altitude cleaning is avoided, and convenience is provided for people. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A front view structural schematic diagram of the utility model is shown.
[0016] Figure 2 A front view sectional view structural schematic diagram of the dust collecting cover of the utility model is shown.
[0017] Reference signs 1, guide rail, 2, overhead crane, 3, n-shaped frame, 4, three-way connecting piece, 5, dust collecting cover, 6, connecting pipe, 7, air extractor, 8, rotating shaft, 9, cleaning roller, 10, support frame, 11, motor, 12, first sprocket, 13, second sprocket, 14, chain, 15, bearing plate, 16, dust collecting bag, 17, connecting piece. DETAILED DESCRIPTION
[0018] The preferred embodiments of the utility model are described below with reference to the drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the utility model, and are not intended to limit the protection scope of the utility model.
[0019] The utility model discloses an electrolytic multifunctional overhead crane automatic cleaning device, including guide rail 1, be equipped with overhead crane 2 on guide rail 1, the upper end surface of overhead crane 2 sets up n-shaped frame 3, n-shaped frame 3 is equipped with three-way connecting piece 4, the upper of guide rail 1 and located the both sides of overhead crane 2 are equipped with dust collecting cover 5, the top of dust collecting cover 5 is fixedly communicated with connecting pipe 6, the one end of connecting pipe 6 away from dust collecting cover 5 is fixedly penetrated n-shaped frame 3, and with three-way connecting piece 4 one end communication;
[0020] The n-shaped frame 3 is fixedly installed on the upper end surface of the crown block 2, and can be kept stable with the crown block 2;
[0021] The upper end surface of the n-shaped frame 3 is provided with an air extractor 7, and the air inlet end of the air extractor 7 is communicated with one end of the three-way connecting piece 4;
[0022] The air extractor 7 is fixedly installed on the upper end surface of the n-shaped frame 3, and can be kept fixed, and the air extractor 7 can extract the three-way connecting piece 4, so that a pair of dust collectors 5 can enter the impurities on the guide rails 1 on both sides of the crown block 2 into the pair of dust collectors 5, and then enter the three-way connecting piece 4 through the pair of connecting pipes 6, and then enter the air extractor 7 through one end of the three-way connecting piece 6, and then be discharged from the air outlet end of the air extractor 7, so as to prevent the impurities from hindering the movement of the crown block 2 when the crown block 2 moves;
[0023] The dust collector 5 is provided with a cleaning mechanism for cleaning the guide rail 1.
[0024] Specifically, the cleaning mechanism comprises a pair of rotating shafts 8, one end of the rotating shaft 8 is rotatably connected with the inner side wall surface of the dust collector 5, and the other end penetrates through one side wall of the dust collector 5;
[0025] The cleaning roller 9 is located on the outer surface of the rotating shaft 8 in the dust collector 5, and the upper end surface of the n-shaped frame 3 is provided with a driving mechanism for driving the rotating shaft 8 to rotate;
[0026] Under the action of the driving mechanism, the rotating shaft 8 can rotate, and the rotating shaft 8 can drive the cleaning roller 9 to rotate at the same time, and the surface of the cleaning roller 9 is in contact with the surface of the guide rail 1, at this time, the rotating cleaning roller 9 can brush the more stubborn impurities on the surface of the guide rail 1 to clean them away.
[0027] Specifically, the driving mechanism comprises a support frame 10 fixedly installed on the upper end surface of the n-shaped frame 3, and a motor 11 fixedly installed on the upper end surface of the support frame 10, and a pair of first sprockets 12 fixedly installed on the output end of the motor 11;
[0028] The support frame 10 is fixedly installed on the upper end surface of the n-shaped frame 3, and can be relatively fixed, and the output end of the first motor 11 can drive a pair of first sprockets 12 to rotate at the same time;
[0029] The second sprocket 13 is fixedly installed on one end of the rotating shaft 8 located outside the dust collector 5, and the first sprocket 12 is engagedly connected with the second sprocket 13 through a chain 14;
[0030] The rotating of the pair of first sprockets 12 can drive the pair of chains 14 to rotate at the same time, and the rotating of the pair of chains 14 can drive the pair of second sprockets 13 to rotate at the same time, and the rotating of the pair of second sprockets 13 can drive the rotating shaft 8 to rotate at the same time.
[0031] Specifically, the side wall surface of the n-shaped frame 3 is fixedly provided with a bearing plate 15, the upper end surface of the bearing plate 15 is provided with a dust collecting bag 16, the bag opening of the dust collecting bag 16 is provided with a connecting piece 17, and the connecting piece 17 is in communication with the air outlet end of the air extractor 7.
[0032] The impurities in the air extractor 7 are sprayed into the dust collecting bag 16 from the air outlet end, which is convenient for collection, and the bag opening of the dust collecting bag 16 is fixedly connected with the connecting piece 17, and the connecting piece 17 is in threaded communication with the air outlet end of the air extractor 7, so that the dust collecting bag 16 can be conveniently disassembled by the staff, the dust collecting bag 16 can be conveniently replaced, and the impurities collected in the dust collecting bag 16 can be conveniently cleaned.
[0033] Specifically, the air extractor 7 and the motor 11 are electrically connected with the crane 2.
[0034] When the crane 2 is started, the air extractor 7 and the motor 11 can be simultaneously supplied with electric energy, so that they are simultaneously started.
[0035] Working principle: in actual use, when the crane 2 is started, the air extractor 7 and the motor 11 can be simultaneously started, at this time, the output end of the first motor 11 rotates to drive a pair of first sprockets 12 to rotate, at this time, the pair of first sprockets 12 rotate to drive a pair of chains 14 to rotate, at this time, the pair of chains 14 rotate to drive a pair of second sprockets 13 to rotate, at this time, the pair of second sprockets 13 rotate to drive the rotating shaft 8 to rotate, at this time, the cleaning roller 9 rotates to brush the more stubborn impurities on the surface of the guide rail 1, and at the same time, under the action of the air extractor 7, the impurities on the guide rails 1 on both sides of the crane 2 enter the pair of dust covers 5, then enter the three-way connecting piece 4 through the pair of connecting pipes 6, and then enter the air extractor 7 through one end of the three-way connecting piece 6, and are discharged to the dust collecting bag 16 through the air outlet end of the air extractor 7, so as to be concentratedly collected, thereby bringing convenience to people.
[0036] Although the utility model has been described with reference to the preferred embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model, and in particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
[0037] In the description of the utility model, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings, which is merely for the convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0038] In addition, it also needs to be explained that, in the description of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be broadly understood, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0039] The term "includes" or any other similar term is intended to cover non-exclusive inclusion, so that the process, article or equipment / device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes the elements inherent in the process, article or equipment / device.
[0040] So far, the technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but those skilled in the art can easily understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Without deviating from the principles of the utility model, those skilled in the art can make equivalent changes or replacements to related technical features, and the technical scheme after the changes or replacements will fall within the protection scope of the utility model.
Claims
1. A multifunctional trolley automatic cleaning device for electrolysis, comprising a guide rail (1), a trolley (2) is arranged on the guide rail (1), characterized in that, The upper end face of the crown block (2) is provided with an n-shaped frame (3), the n-shaped frame (3) is provided with a three-way connector (4), the upper end of the guide rail (1) and the two sides of the crown block (2) are provided with dust collectors (5), the top of the dust collector (5) is fixedly connected with a connecting pipe (6), one end of the connecting pipe (6) away from the dust collector (5) is fixedly penetrated through the n-shaped frame (3) and communicated with one end of the three-way connector (4). The upper end face of the n-shaped frame (3) is provided with an air extractor (7), and the air inlet end of the air extractor (7) is communicated with one end of the three-way connector (4). The dust collector (5) is provided with a cleaning mechanism for cleaning the guide rail (1).
2. The automatic cleaning device for electrolytic multifunctional trolley according to claim 1, characterized in that, The cleaning mechanism comprises a pair of rotating shafts (8), one end of the rotating shaft (8) is rotatably connected with the inner side wall of the dust collector (5), and the other end is penetrated through one side wall of the dust collector (5); The cleaning roller (9) is arranged in the dust collector (5) and located on the outer surface of the rotating shaft (8), and the upper end face of the n-shaped frame (3) is provided with a driving mechanism for driving the rotating shaft (8) to rotate.
3. The automatic cleaning device for electrolytic multifunctional trolley according to claim 2, characterized in that, The driving mechanism comprises a support frame (10) fixedly installed on the upper end face of the n-shaped frame (3), a motor (11) fixedly installed on the upper end face of the support frame (10), and a pair of first sprockets (12) fixedly installed on the output end of the motor (11). One end of the rotating shaft (8) located on the outer side of the dust collector (5) is fixedly provided with a second sprocket (13), and the first sprocket (12) is connected with the second sprocket (13) through a chain (14).
4. The automatic cleaning device for electrolytic multi-functional trolley according to claim 1, characterized in that, One side wall of the n-shaped frame (3) is fixedly provided with a bearing plate (15), the upper end face of the bearing plate (15) is provided with a dust collecting bag (16), the bag opening of the dust collecting bag (16) is provided with a connecting piece (17), and the connecting piece (17) is communicated with the air outlet end of the air extractor (7).
5. The automatic cleaning device for electrolytic multifunctional trolley according to claim 3, characterized in that, The air extractor (7) and the motor (11) are electrically connected with the crown block (2).