Chuck for straightening aluminum profile

By designing a clamping and internal support mechanism for aluminum profile straightening chucks, and inserting an inner plug into the profile to prevent deformation, the problems of excessive waste and cumbersome operation in aluminum profile straightening are solved, achieving efficient and automated clamping and unloading.

CN223556868UActive Publication Date: 2025-11-18苍南县永益新材料有限公司
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Patent Information

Application Number
CN202522101523.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2025-11-18
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

Existing aluminum profile straightening equipment is prone to excessive deformation at both ends of the profile and increased waste during clamping, especially in hollow designs, and manual installation of mandrels is cumbersome.

Method used

Design a clamp for straightening aluminum profiles, including a clamping mechanism and an internal support mechanism. The internal support mechanism prevents excessive deformation by inserting an inner plug into the profile. Combined with an adjustable top plate and slide plate structure, it achieves automated clamping and release.

Benefits of technology

It reduces the amount of waste in the aluminum profile straightening process, improves the level of automation, avoids excessive deformation of the profile during the clamping process, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chuck for straightening an aluminum profile, which comprises two mounting plates distributed front and back, the two mounting plates are connected through a back plate, and a clamping mechanism and an inner supporting mechanism are arranged between the mounting plates; the clamping mechanism comprises a pressing plate and a bottom plate which are distributed up and down, the bottom plate is fixedly installed, and the clamping mechanism further comprises a control assembly used for controlling the pressing plate to move so as to conduct aluminum profile clamping work. According to the chuck for straightening the aluminum profile, the telescopic inner plug piece is arranged in the chuck, when the chuck for straightening the aluminum profile is used for straightening the aluminum profile, the inner plug piece can be inserted into the aluminum profile, so that the aluminum profile is prevented from being excessively deformed when clamped, the waste quantity is reduced, the aluminum profile can be automatically disengaged after being straightened, and the automation degree is high; the top plate is further arranged, so that the situation that the aluminum profile is dragged to move when the inner plug piece is separated from the aluminum profile, and separation failure is caused is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy production technical field especially relates to a aluminium alloy straightening chuck. BACKGROUND

[0002] Aluminium alloy is mainly produced through "hot extrusion" process, and after extrusion, the profile inside will have uneven residual stress, which will cause the aluminium alloy to produce bending, twisting and other defects, in order to solve the above problems, the aluminium alloy needs to be straightened.

[0003] As disclosed in a kind of aluminium alloy straightening equipment of application No. CN201921024018. X shows, when straightening, its both ends need to be clamped, when facing hollow design aluminium alloy, this clamping process will make the both ends of aluminium alloy have large deformation, and make the both ends of aluminium alloy produce more waste that needs to be cut off, in order to solve the above problems, the current solution is generally that staff manually disassembles core rod in the end face of aluminium alloy, this process is more tedious, therefore needs to be improved. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of prior art, the utility model provides a aluminium alloy straightening chuck to solve the problems mentioned in the above background art.

[0005] The utility model provides the following technical scheme: a aluminium alloy straightening chuck, including two installation plates that distribute before and after, two installation plates are connected through back plate between, be provided with clamping mechanism and inner support mechanism between installation plate;

[0006] The clamping mechanism includes the bottom plate and the pressing plate that distribute up and down, the bottom plate is fixedly installed, and further includes a control assembly for controlling the movement of the pressing plate to clamp the aluminium alloy;

[0007] The inner support mechanism includes a sliding plate mounted between the installation plates, a side of the sliding plate away from the clamping mechanism is provided with a first air cylinder, and a first piston rod in the first air cylinder is provided with an inner plug at the end penetrating the sliding plate.

[0008] Preferably, the sliding plate is further provided with an ejection assembly, the ejection assembly includes a top plate mounted on the sliding plate, and the transverse width of the top plate is not less than the transverse width of the inner plug.

[0009] Preferably, the top plate is provided with two groups distributed on the upper and lower sides of the inner plug.

[0010] Preferably, the left side of the sliding plate is provided with two first bosses that distribute before and after, the top plate is slidably connected to the sliding plate, and the first bosses are provided with a first bolt for locking the upper and lower positions of the top plate.

[0011] Preferably, the sliding plate is connected between the mounting plates in a sliding manner, and the mounting plates are provided with second bolts for locking the up and down positions of the sliding plate.

[0012] Preferably, the control assembly comprises a connecting plate fixed to the mounting plates, the connecting plate is provided with front and rear distributed first hinge seats, a base is hingedly connected in the first hinge seats, a second cylinder is fixed to the base, the upper end of the pressing plate is provided with front and rear distributed second hinge seats, the second piston rod at the end of the second cylinder is hingedly connected between the second hinge seats, a hinge shaft is rotatably connected between the mounting plates, and the pressing plate is fixed to the hinge shaft.

[0013] Preferably, the left side of the pressing plate is an arc surface, and the arc surface and the upper side of the bottom plate are respectively provided with friction lines.

[0014] The utility model provides a kind of chuck for aluminum profile straightening, with the following beneficial effects: The utility model is internally provided with telescopic inner plug piece, when being straightened by the chuck for aluminum profile straightening, inner plug piece can be inserted into aluminum profile, to avoid excessive deformation when aluminum profile is clamped, reduce waste amount, and after aluminum profile is straightened, it can be automatically released, and the degree of automation is higher.

[0015] The utility model is further provided with a top plate to avoid dragging aluminum profile movement when the inner plug piece is separated from the aluminum profile, thereby causing release failure. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the appearance schematic diagram of the utility model;

[0017] Figure 2 It is the appearance schematic diagram of the utility model after removing front side mounting plate;

[0018] Figure 3 It is Figure 2 Appearance schematic diagram of another view.

[0019] In the figure:

[0020] 11, mounting plate; 12, back plate; 13, second bolt; 21, pressing plate; 22, bottom plate; 23, connecting plate; 24, first hinge seat; 25, base; 26, second cylinder; 27, second hinge seat; 31, sliding plate; 32, first cylinder; 33, inner plug piece; 34, top plate; 35, boss; 36, first bolt. DETAILED DESCRIPTION

[0021] The embodiments of the present application are described in detail below, examples of which are shown in the drawings. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0022] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0023] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0024] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication or interaction relationship of two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] Referring to Figures 1-3 According to the embodiment of the chuck for straightening aluminum profile of the present application, two mounting plates 11 are distributed front and back, the two mounting plates 11 are connected by a back plate 12, and a clamping mechanism and an inner supporting mechanism acting on the aluminum profile are arranged between the mounting plates 11.

[0026] The clamping mechanism comprises an upper and lower distribution pressing plate 21 and a bottom plate 22, the bottom plate 22 is fixedly installed between the mounting plates 11, and further comprises a control assembly for controlling the movement of the pressing plate 21 to perform the clamping work of the aluminum profile. In this embodiment, the movement trajectory of the pressing plate 21 is designed as swing clamping, the left side of the pressing plate 21 is an arc surface, and the arc surface and the upper side of the bottom plate 22 are respectively provided with friction lines (not shown in the figure).

[0027] Specifically, the control assembly comprises a connecting plate 23 fixed to the mounting plate 11, a first hinge seat 24 is arranged on the connecting plate 23 and is distributed in front and back, a base 25 is hingedly connected in the first hinge seat 24, a second cylinder 26 is fixedly arranged on the base 25, the upper end of the pressing plate 21 is provided with a second hinge seat 27 which is distributed in front and back, the end of a second piston rod in the second cylinder 26 is hingedly connected between the second hinge seats 27, and the mounting plate 11 is rotationally connected with a hinge shaft, and the pressing plate 21 is fixed to the hinge shaft.

[0028] When the staff needs to clamp one end of the aluminum profile between the pressing plate 21 and the bottom plate 22, the staff controls the second piston rod in the second cylinder 26 to retract, so that the pressing plate 21 rotates clockwise by a certain angle with the axis of the hinge shaft as the center, so as to press the aluminum profile between the arc surface of the pressing plate 21 and the upper side of the bottom plate 22, and the same reason, when the second piston rod extends outward, the pressing plate 21 will rotate counterclockwise by a certain angle, so as to unlock the aluminum profile.

[0029] In addition, the inner supporting mechanism comprises a sliding plate 31 arranged between the mounting plates 11, a first cylinder 32 is arranged on the side of the sliding plate 31 away from the clamping mechanism, and a plug 33 is arranged at the end of a first piston rod in the first cylinder 32 penetrating through the sliding plate 31.

[0030] When the staff places the aluminum profile on the bottom plate 22 and the pressing plate 21 has not been pressed tightly, the first cylinder 32 can control the transverse movement of the plug 33 and make the plug 33 inserted into the aluminum profile, and then the pressing plate 21 can press the aluminum profile tightly, the function of the plug 33 is to avoid excessive deformation of the clamped aluminum profile and reduce the amount of waste material required for cutting after the aluminum profile is straightened.

[0031] After the steel pipe is straightened, the pressing plate 21 is unlocked and the plug 33 is retracted, because the clamping work of the pressing plate 21 and the bottom plate 22 on the aluminum profile will deform the aluminum profile and make it close to the plug 33, in order to avoid pulling the aluminum profile when the plug 33 is retracted and causing the plug 33 to fail to come out, the sliding plate 31 is further provided with an ejection assembly, the ejection assembly comprises an ejection plate 34 arranged on the sliding plate 31, the transverse width of the ejection plate 34 is not less than the transverse width of the plug 33, that is, the plug 33 can move to the right side of the left side of the ejection plate 34, when the plug 33 moves to the right, the ejection plate 34 remains relatively stationary and can abut against the end surface of the aluminum profile and avoid dragging the aluminum profile by the plug 33.

[0032] As Figure 3As shown, the top plate 34 is provided with two groups distributed on the upper and lower sides of the inner plug 33, so as to increase the contact area with the aluminum profile and avoid the occurrence of the skidding phenomenon.

[0033] In addition, since the aluminum profile has various specifications, the inner plug 33 can be disassembled and replaced with different styles and adapted to different specifications of the aluminum profile, and on this basis, the upper and lower positions of the top plate 34 are easily adjusted to be close to the upper and lower edges of the inner plug 33 after the style is replaced. Specifically, the left side of the sliding plate 31 is provided with two front and rear distributed first bosses 35, the top plate 34 is slidably connected to the sliding plate 31, and the bosses 35 are provided with a first bolt 36 for locking the upper and lower positions of the top plate 34. The staff can adjust the upper and lower positions of the top plate 34 by unscrewing the first bolt 36 and making it close to the inner plug 33.

[0034] In addition, in order to make the upper and lower positions of the inner plug 33 adjustable and adapted to different specifications of the aluminum profile, the sliding plate 31 is designed to be slidably connected between the mounting plates 11, and the mounting plates 11 are provided with a second bolt 13 for locking the upper and lower positions of the sliding plate 31. Similarly, the staff can adjust the upper and lower positions of the sliding plate 31 and the inner plug 33 by unscrewing the second bolt 13.

[0035] The nuts in the first bolt 36 and the second bolt 13 can be pressed against the wall surface to form a fixed.

[0036] It should be noted that the aluminum profile straightening chuck needs to be used in pairs and arranged oppositely. When the aluminum profile straightening work is performed, the two ends of the aluminum profile need to be clamped by the aluminum profile straightening chuck respectively, and then the aluminum profile straightening work can be performed by making the aluminum profile straightening chuck on one side move horizontally by a certain distance. The mounting plate 11 can also be provided with a pulley to facilitate the horizontal movement thereof, which is a conventional setting of the prior art and will not be described here.

[0037] In addition, before clamping, the staff needs to manually adjust the position of the aluminum profile and make it face the inner plug 33 in the front and rear directions. In order to make the inner plug 33 smoothly enter the aluminum profile, the left end surface of the inner plug 33 can be rounded or beveled.

[0038] The above only describes specific embodiments of the present application, but the technical features of the present application are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present application are covered by the patent scope of the present application.

Claims

1. A collet for straightening aluminum profile, comprising two mounting plates (11) distributed in front and back, the two mounting plates (11) are connected by a back plate (12), characterized in that: The installation plates (11) are provided with clamping mechanisms and inner supporting mechanisms; The clamping mechanisms comprise upper and lower pressing plates (21) and a bottom plate (22), the bottom plate (22) is fixedly installed, and the clamping mechanisms further comprise a control assembly for controlling the movement of the pressing plates (21) to perform clamping work on aluminum profiles; The inner supporting mechanisms comprise a sliding plate (31) installed between the installation plates (11), a first air cylinder (32) is installed on the side of the sliding plate (31) away from the clamping mechanisms, and a plug (33) is installed at the end of a first piston rod penetrating through the sliding plate (31) in the first air cylinder (32).

2. The collet chuck for straightening of aluminum profiles according to claim 1, characterized in that: The sliding plate (31) is further provided with an ejection assembly, the ejection assembly comprises a top plate (34) installed on the sliding plate (31), and the transverse width of the top plate (34) is not less than the transverse width of the plug (33).

3. The collet chuck of claim 2, wherein: The top plate (34) is provided with two groups of plugs (33) distributed on the upper and lower sides of the plug (33).

4. The collet chuck of claim 3, wherein: The left side of the sliding plate (31) is provided with two first bosses (35) distributed in front and back, the top plate (34) is slidably connected to the sliding plate (31) in up and down directions, and a first bolt (36) is installed on the bosses (35) for locking the up and down positions of the top plate (34).

5. The collet chuck of claim 1 wherein: The sliding plate (31) is slidably connected to the installation plates (11) in up and down directions, and a second bolt (13) is installed on the installation plates (11) for locking the up and down positions of the sliding plate (31).

6. The collet chuck of claim 1 wherein: The control assembly comprises a connecting plate (23) fixed to the installation plates (11), the connecting plate (23) is provided with a first hinge seat (24) distributed in front and back, a base (25) is hingedly connected in the first hinge seat (24), a second air cylinder (26) is fixed to the base (25), the upper end of the pressing plate (21) is provided with a second hinge seat (27) distributed in front and back, the second piston rod in the second air cylinder (26) is hingedly connected between the second hinge seats (27), a hinge shaft is rotatably connected between the installation plates (11), and the pressing plate (21) is fixed to the hinge shaft.

7. The collet chuck of claim 6 wherein: The left side of the pressing plate (21) is an arc surface, and friction lines are respectively formed between the arc surface and the upper side of the bottom plate (22).

Citation Information

Patent Citations

  • Aluminum profile straightening equipment

    CN210280267U