Roller type straightening device for aluminum profile machining

By introducing an oscillation structure and a drive structure into the roller straightening device, the problem of impurities and debris adhering to the material surface is solved, achieving convenient cleaning and improving equipment stability and product quality.

CN223556899UActive Publication Date: 2025-11-18KUNSHAN YUANFENG ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202423156075.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-18
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing roller straightening devices, impurities and debris on the surface of materials easily adhere to the equipment surface, especially on the rollers and conveying components, during the processing, affecting product quality.

Method used

A structure including a roller straightening device body, a suction nozzle, a vertical pipe, a connecting pipe, a box, a filter plate, an impeller, and a motor was designed. Through the cooperation of the oscillation structure and the drive structure, the suction and vibration cleaning of waste debris are realized.

Benefits of technology

It effectively cleans the waste debris adhering to the surface of the filter plate, preventing scratches and indentations on the material during the next use, thus improving the stability of the device and the quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller type straightening device for aluminum profile machining, which comprises a roller type straightening device body, and the bottom of the roller type straightening device body is fixedly connected with a base. Then the roller type straightening device body is started to machine the materials, then the motor is started, the output end of the motor rotates to drive the impeller to rotate, the impeller sucks air and sucks the connecting pipe through the filter plate, the connecting pipe sucks the suction nozzle of the vertical pipe box, and the suction nozzle sucks generated waste chips; the roller type straightening device for aluminum profile machining has the beneficial effect of cleaning, and the problems that if waste scraps are not cleaned in time, damage such as scratching and indentation can be caused to materials in the next use process, and the product quality is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy processing technical field, concretely is a roll straightening device for aluminium alloy processing. BACKGROUND

[0002] Aluminium alloy processing refers to the process that aluminium ingot or other aluminium alloy raw materials are processed into aluminium products with specific shape, size and performance through a series of process steps such as melting, casting, extrusion, cutting, drilling and surface treatment. This process involves multiple links, and each link needs strict technical control and quality control to ensure the quality and performance of the final product. Raw material preparation: select appropriate aluminium ingot or aluminium alloy raw materials, which usually have specific alloy composition and performance requirements. Melting and casting: add aluminium ingot or aluminium alloy raw materials into a melting furnace, heat to a molten state, and then cool into aluminium bars or billets through the casting process. This process needs to control the melting temperature, melting time and casting process parameters to ensure the quality of aluminium bars or billets.

[0003] The working principle of the roll straightening device is that when the rolled material passes between the upper and lower two rows of interlaced rollers, it is repeatedly bent and corrected for shape defects. Most shape defects of rolled materials are characterized by inconsistent original curvature values and directions. After elastic-plastic reverse bending with the same curvature, the residual curvature tends to be consistent, and straightening can be achieved after appropriate reverse bending.

[0004] The existing technical solutions have the following defects: when the existing roll straightening device processes materials, impurities and debris on the surface of the materials are easily extruded or rubbed off and attached to the surface of the equipment, especially the rollers and conveying components. If these debris are not cleaned in time, they will cause scratches, indentations and other damage to the materials during the next use, affecting product quality. UTILITY MODEL CONTENTS

[0005] To solve the problems raised in the background art, the utility model aims to provide a roll straightening device for aluminium alloy processing, which has the advantage of cleaning and solves the problem that when the existing roll straightening device processes materials, impurities and debris on the surface of the materials are easily extruded or rubbed off and attached to the surface of the equipment, especially the rollers and conveying components. If these debris are not cleaned in time, they will cause scratches, indentations and other damage to the materials during the next use, affecting product quality.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A roll straightening device for aluminum profile machining, the bottom of the roll straightening device body is fixedly connected with a base, the bottom of the front of the roll straightening device body is fixedly connected with a suction nozzle, the bottom of the suction nozzle is connected with a vertical pipe, the bottom of the vertical pipe is connected with a connecting pipe, the other end of the connecting pipe is connected with a box body, the inside of the box body is installed with a filter plate, the back of the box body is connected with an impeller, the left side of the impeller is fixedly connected with a motor, the front of the filter plate is fixedly connected with a fixed block all around, the front of the filter plate is provided with an oscillation structure.

[0007] As the utility model is preferred, the oscillation structure includes a connecting rod, the connecting rod penetrates the front of the filter plate, the surface of the connecting rod is fixedly connected with a rotary block, the outer side of the rotary block is fixedly connected with a square block, the inner side of the square block is fixedly connected with a round block, the surface of the round block is sleeved with an oscillation block, the inner side of the square block is fixedly connected with a torsional spring, the other end of the torsional spring is fixedly connected with the outer side of the oscillation block, the surface of the connecting rod is provided with a drive structure.

[0008] As the utility model is preferred, the drive structure includes a first gear, the first gear is located at the back of the roll straightening device body, the right side of the first gear is engaged with a second gear, the right side of the second gear is fixedly connected with a horizontal rod, the right side of the horizontal rod is fixedly connected with a first pulley, the back of the first pulley is provided with a second pulley, the second pulley and the first pulley are drivenly connected through a belt, the inside of the second pulley is fixedly connected with the output end of the motor.

[0009] As the utility model is preferred, the bottom of the motor is fixedly connected with a supporting block, the bottom of the supporting block is fixedly connected with the top of the base.

[0010] As the utility model is preferred, the surface of the horizontal rod is sleeved with a stabilizing sleeve, the front of the stabilizing sleeve is fixedly connected with the back of the box body.

[0011] As the utility model is preferred, the surface of the connecting pipe is sleeved with a supporting ring, the back of the supporting ring is fixedly connected with the front of the roll straightening device body.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] 1. The utility model discloses a roll straightening device for aluminum profile processing, which comprises a roll straightening device body, a base, a suction nozzle, a vertical pipe, a connecting pipe, a box body, a filter plate, an impeller, a motor, a fixed block, a vibration structure, a driving structure, a support block, a stabilizing sleeve and a support ring.

[0014] 2. The utility model discloses a vibration structure, which can shake the waste chips and dust adsorbed on the surface of the filter plate through the vibration structure. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a filter plate diagram of the utility model;

[0017] Figure 3 It is a vibration structure diagram of the utility model;

[0018] Figure 4 It is a driving structure diagram of the utility model.

[0019] In the drawing: 1, roll straightening device body; 2, base; 3, suction nozzle; 4, vertical pipe; 5, connecting pipe; 6, box body; 7, filter plate; 8, impeller; 9, motor; 10, fixed block; 11, vibration structure; 111, connecting rod; 112, rotating block; 113, square block; 114, round block; 115, oscillation block; 116, torsional spring; 12, driving structure; 121, first gear; 122, second gear; 123, horizontal rod; 124, first pulley; 125, second pulley; 13, support block; 14, stabilizing sleeve; 15, support ring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0021] As Figures 1 to 4 shown, the utility model provides a roll straightening device for aluminum profile machining, including roll straightening device body 1, the bottom fixedly connected with base 2 of roll straightening device body 1, the bottom fixedly connected with suction nozzle 3 of roll straightening device body 1 front, the bottom of suction nozzle 3 is communicated with standpipe 4, the bottom of standpipe 4 is communicated with connecting pipe 5, the other end of connecting pipe 5 is communicated with box body 6, the inside installation of box body 6 is filtered board 7, the back of box body 6 is communicated with impeller 8, the left side fixedly connected with motor 9 of impeller 8, the four around fixedly connected with fixed block 10 of filtered board 7 front, the front of filtered board 7 is provided with oscillation structure 11.

[0022] Reference Figure 4 , oscillation structure 11 includes connecting rod 111, connecting rod 111 passes through the front of filtered board 7, the surface fixedly connected with rotary block 112 of connecting rod 111, the outside fixedly connected with square block 113 of rotary block 112, the inside fixedly connected with round block 114 of square block 113, the surface of round block 114 is sleeved with oscillation block 115, the inside fixedly connected with torsional spring 116 of square block 113, the other end of torsional spring 116 is fixedly connected with the outside of oscillation block 115, the surface of connecting rod 111 is provided with drive structure 12.

[0023] As a technical optimization scheme of the utility model, through the setting of oscillation structure 11, the waste and dust adhered to the surface of filtered board 7 can be disturbed by the vibration structure.

[0024] Reference Figure 4 , drive structure 12 includes first gear 121, first gear 121 is located at the back of roll straightening device body 1, the right side of first gear 121 is engaged with second gear 122, the right side fixedly connected with cross rod 123 of second gear 122, the right side fixedly connected with first pulley 124 of cross rod 123, the back of first pulley 124 is provided with second pulley 125, second pulley 125 and first pulley 124 are drivenly connected through belt, the inside of second pulley 125 is fixedly connected with the output end of motor 9.

[0025] As a technical optimization scheme of the utility model, through the setting of drive structure 12, the vibration structure can be driven to run by drive structure 12.

[0026] ReferenceFigure 4 The bottom of the motor 9 is fixedly connected with a supporting block 13, and the bottom of the supporting block 13 is fixedly connected with the top of the base 2.

[0027] As a technical optimization scheme of the utility model, through the setting of the supporting block 13, the stability of the motor 9 can be increased through the supporting block 13, and the motor 9 is prevented from shaking.

[0028] Reference Figure 4 The surface of the cross rod 123 is sleeved with a stabilizing sleeve 14, and the front surface of the stabilizing sleeve 14 is fixedly connected with the back surface of the box body 6.

[0029] As a technical optimization scheme of the utility model, through the setting of the stabilizing sleeve 14, the cross rod 123 can be limited, and the problem that the cross rod 123 shakes and cannot normally operate is prevented.

[0030] Reference Figure 1 The surface of the connecting pipe 5 is sleeved with a supporting ring 15, and the back surface of the supporting ring 15 is fixedly connected with the front surface of the roller straightening device body 1.

[0031] As a technical optimization scheme of the utility model, through the setting of the supporting ring 15, the connecting pipe 5 can be supported, and the problem that the connecting pipe 5 shakes is prevented.

[0032] The working principle and use process of the utility model are as follows: when used, first, the material to be processed is placed in the roller straightening device body 1, then the roller straightening device body 1 is started to process the material, then the motor 9 is started, the output end of the motor 9 rotates to drive the impeller 8 to rotate, the impeller 8 sucks air through the filter plate 7 to suck the connecting pipe 5, the connecting pipe 5 sucks the suction nozzle 3 of the vertical pipe 4, the suction nozzle 3 sucks the generated waste chips, the output end of the motor 9 is started to rotate to drive the second pulley 125 and the first pulley 124 to rotate through the belt, the first pulley 124 rotates to drive the cross rod 123 to rotate, the cross rod 123 rotates to drive the second gear 122 to rotate, the second gear 122 rotates to drive the first gear 121 to rotate, the first gear 121 rotates to drive the connecting rod 111 to rotate, the connecting rod 111 rotates to drive the rotating block 112 and the square block 113 to rotate, the square block 113 rotates to drive the circular block 114 and the oscillating block 115 to rotate, through the cooperation of the oscillating block 115 and the fixed block 10, the waste chips on the surface of the filter plate 7 are disturbed through vibration, and the effect of facilitating cleaning is achieved.

[0033] In summary: the aluminum profile machining roll straightening device, through the cooperation of the roll straightening device body 1, the base 2, the suction nozzle 3, the vertical pipe 4, the connecting pipe 5, the box body 6, the filter plate 7, the impeller 8, the motor 9 and the fixing block 10, solve the problem that the existing roll straightening device is easy to be extruded or rubbed off the impurities and debris on the surface of the material during the processing of the material, and adhere to the surface of the equipment, especially the rollers and conveying parts, and if these debris are not cleaned in time, they will cause scratches, indentations and other damage to the material during the next use, affecting the product quality.

[0034] It should be noted that in this document, relationship terms such as first and second are used only to differentiate one entity or action from another, and do not necessarily require or imply that these entities or actions exist in any such actual relationship or order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0035] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A roller straightening device for aluminum profile machining, comprising a roller straightening device body (1), the bottom of the roller straightening device body (1) is fixedly connected with a base (2), characterized in that: The front bottom of the roller straightening device body (1) is fixedly connected with a suction nozzle (3), the bottom of the suction nozzle (3) is communicated with a vertical pipe (4), the bottom of the vertical pipe (4) is communicated with a connecting pipe (5), the other end of the connecting pipe (5) is communicated with a box body (6), the inside of the box body (6) is mounted with a filter plate (7), the back of the box body (6) is communicated with an impeller (8), the left side of the impeller (8) is fixedly connected with a motor (9), the front of the filter plate (7) is fixedly connected with a fixed block (10), and the front of the filter plate (7) is provided with an oscillation structure (11).

2. The roll straightening device for aluminum profile processing according to claim 1, characterized in that: The oscillation structure (11) includes a connecting rod (111), the connecting rod (111) penetrates through the front of the filter plate (7), the surface of the connecting rod (111) is fixedly connected with a rotating block (112), the outer side of the rotating block (112) is fixedly connected with a square block (113), the inner side of the square block (113) is fixedly connected with a round block (114), the surface of the round block (114) is sleeved with an oscillation block (115), the inner side of the square block (113) is fixedly connected with a torsional spring (116), the other end of the torsional spring (116) is fixedly connected with the outer side of the oscillation block (115), and the surface of the connecting rod (111) is provided with a driving structure (12).

3. The roll straightening device for aluminum profile processing according to claim 2, characterized in that: The driving structure (12) includes a first gear (121), the first gear (121) is located on the back of the roller straightening device body (1), the right side of the first gear (121) is engaged with a second gear (122), the right side of the second gear (122) is fixedly connected with a cross rod (123), the right side of the cross rod (123) is fixedly connected with a first pulley (124), the back of the first pulley (124) is provided with a second pulley (125), the first pulley (124) and the second pulley (125) are connected through a belt drive, and the inside of the second pulley (125) is fixedly connected with the output end of the motor (9).

4. The roll straightening device for aluminum profile processing according to claim 1, characterized in that: The bottom of the motor (9) is fixedly connected with a supporting block (13), and the bottom of the supporting block (13) is fixedly connected with the top of the base (2).

5. The roll straightening device for aluminum profile processing according to claim 3, characterized in that: The surface of the cross rod (123) is sleeved with a stabilizing sleeve (14), and the front of the stabilizing sleeve (14) is fixedly connected with the back of the box body (6).

6. The roll straightening device for aluminum profile processing according to claim 1, characterized in that: The surface of the connecting pipe (5) is sleeved with a supporting ring (15), and the back of the supporting ring (15) is fixedly connected with the front of the roller straightening device body (1). The surface of the connecting pipe (5) is sleeved with a supporting ring (15), and the back of the supporting ring (15) is fixedly connected with the front of the roller straightening device body (1).